CN101596793A - Segmented mold vulcanizer tire retreading method - Google Patents
Segmented mold vulcanizer tire retreading method Download PDFInfo
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- CN101596793A CN101596793A CNA2009100149320A CN200910014932A CN101596793A CN 101596793 A CN101596793 A CN 101596793A CN A2009100149320 A CNA2009100149320 A CN A2009100149320A CN 200910014932 A CN200910014932 A CN 200910014932A CN 101596793 A CN101596793 A CN 101596793A
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- segmented mold
- rubber
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- Moulds For Moulding Plastics Or The Like (AREA)
- Heating, Cooling, Or Curing Plastics Or The Like In General (AREA)
Abstract
The present invention relates to a kind of method of tyre rebuilding, belong to the technical field of rubber process.Technical problem to be solved by this invention is to overcome existing presulfurization strip tyre surface and circular tread tyre rebuilding method can only be renovated tyre crown, can not adapt to the renovation requirement of different old tires, but the refresh rate of old tire is lower, all drawbacks such as the low presentation quality difference of the security reliability of retreads.Segmented mold vulcanizer tire retreading method of the present invention, it is characterized in that: according to carrying out the tyre surface grinding or peel off belt or peel off the rubber at tire tire shoulder position in Tyte Wear, degree of injury and position, carcass is polished, make its rough surface, the brushing rubber cement, stick unvulcanized tread rubber or stick the kiss-coating all-steel cord according to degree of injury, recover the intensity of belt, stick unvulcanized tread rubber, the hole is hindered in repairing, vulcanizes in the vulcanizers with segmented mold that has tyre tread of packing into.
Description
Technical field
The present invention relates to a kind of method of tyre rebuilding, belong to the technical field of rubber process.
Background technology
At present, presulfurization strip tyre surface that tyre rebuilding adopts and circular tread renovation method are progressively replacing traditional renovation method, but these renovation methods can only be renovated crown.Because the wearing and tearing and the degree of injury of old tire have nothing in common with each other, the old tire that has only need upgrade the tread rubber of wearing and tearing, what have then needs the belt place under repair, reinforcement or replacing, what also have need be to the sidewall place under repair, above-mentioned these renovate methods can only renovate tyre crown, the renewal tread rubber, change tread rubber and belt together, come to nothing for shoulder, the tire of sidewall damage and tyre bead damage then can't renovate, can not repair the belt of local damage, lack processing flexibility, but be difficult to adapt to the renovation requirement of different old tires and cause the refresh rate of old tire lower.And the anti-intensity difference that deflects of presulfurization strip tyre surface or circular tread and carcass junction, and tangible joint mark is arranged, thereby influenced the security reliability and the presentation quality of retreads.
Summary of the invention
Technical problem to be solved by this invention is to overcome existing presulfurization strip tyre surface and circular tread tyre rebuilding method can only be renovated tyre crown, can not adapt to the renovation requirement of different old tires, but the refresh rate of old tire is lower, all drawbacks such as the low presentation quality difference of the security reliability of retreads.
Purpose of the present invention just provides a kind of method with segmented mold vulcanizer tire retreading, the demand that can adapt to the old tire renovation of various damages and wearing and tearing neatly, can renovate according to the different degree of injury position of old tire comprehensively, but improve the refresh rate of old tire and the security reliability and the presentation quality of retreads, and can reduce the tyre rebuilding cost.
For addressing the above problem, the present invention by the following technical solutions:
Described segmented mold vulcanizer tire retreading method, it is characterized in that: according to carrying out the tyre surface grinding or peel off belt or peel off the rubber at tire tire shoulder position in Tyte Wear, degree of injury and position, carcass is polished, make its rough surface, the brushing rubber cement, stick unvulcanized tread rubber or stick the kiss-coating all-steel cord, recover the intensity of belt, stick unvulcanized tread rubber according to degree of injury, the hole is hindered in repairing, vulcanizes in the vulcanizers with segmented mold that has tyre tread of packing into.
Described segmented mold vulcanizer tire retreading method, adopt following processing method respectively according to the degree of injury and the position of tire:
1, for treadwear, the processing method of the old tire that other positions such as belt and sidewall are intact:
A. tyre crown being polished makes it coarse;
B. brushing rubber cement on by buffed surface;
C. the unvulcanized tread rubber of fitting;
D, tread rubber is carried out pressing;
Vulcanize in E, the vulcanizers with segmented mold that has tyre tread of packing into.
2, for the wearing and tearing of part belt, damage, the processing method of the old tire that other positions are intact:
A. peel off tyre surface and damaged portion belt;
B. release surface being polished makes it coarse;
C. brushing rubber cement on by buffed surface;
D. angle, width and the number of plies of arranging according to old tire belt steel wire sticks the kiss-coating all-steel cord;
E. the unvulcanized tread rubber of fitting;
F. binding face is carried out pressing;
Vulcanize in G, the vulcanizers with segmented mold that has tyre tread of packing into.
3, for the belt damage, the processing method of the old tire that other positions are intact:
A. peel off belt fully;
B. release surface being polished makes it coarse;
C. brushing rubber cement on by buffed surface;
D. steel wire arrangement angle, width and the number of plies with reference to former tire belt sticks the kiss-coating all-steel cord, perhaps rearranges arrangement angle, width and the number of plies of belt kiss-coating all-steel cord;
E. the unvulcanized tread rubber of fitting;
F. binding face is carried out pressing;
Vulcanize in G, the vulcanizers with segmented mold that has tyre tread of packing into.
The processing method that 4, the old tire of damage is all arranged for belt damage and tire shoulder or sidewall or tyre bead:
A. peel off belt and damaged tire shoulder glue or sidewall or tyre bead glue;
B. above-mentioned treated side being polished makes it coarse;
C. brushing rubber cement on by buffed surface;
D. stick the kiss-coating all-steel cord with reference to former tire belt steel wire arrangement angle, width and the number of plies, perhaps rearrange arrangement angle, width and the number of plies of belt kiss-coating all-steel cord;
E. fit unvulcanized tread rubber and fill up tire shoulder, sidewall or tyre bead glue, and at injury region lamination reinforcement pad;
F. carry out pressing;
Vulcanize in G, the vulcanizers with segmented mold that has tyre tread of packing into.
5, to the processing method of the demanding old tire of retreads presentation quality:
A. on the basis of above-mentioned 1,2,3,4 processing method, to the whole outer surface polishings of old tire;
B. at buffed surface brushing rubber cement;
C. stick film at buffed surface, make it cover buffed surface fully;
Vulcanize in E, the vulcanizers with segmented mold that has tyre tread of packing into.
The above-mentioned tire that vulcanizates is repaired, checked, can obtain performance such as new retreads.
Beneficial effect
Segmented mold vulcanizer tire retreading method of the present invention, can be flexibly the tire of the various degree of injury of all sites be renovated, repairs, but also can renovate tire according to user's requirement comprehensively, the outward appearance that makes retreads is as new tire, because taked repairing reinforcement or replacing to belt, the security reliability of retreads can match in excellence or beauty with new tire.
Described segmented mold vulcanizer tire retreading method, the tire that need add the reinforcement pad or add anti-mouthful of mat for tyre injury renovates also very convenient.
Described segmented mold vulcanizer tire retreading method, the reliability of the new tire of renovation are better than traditional method, presulfurization strip tyre surface and circular tread tyre rebuilding method, and production cost is lower, and overall efficiency is higher than existing tyre retreading technique.
The specific embodiment
Embodiment 1, and the old tire that belt damages, tire shoulder comes to nothing is renovated, and its method is as follows:
A. tyre surface is peeled off with belt, peeled off the come to nothing rubber at position of tire shoulder;
B. release surface being polished makes it coarse, even, clean;
C. on buffed surface, brush 2 times rubber cement equably;
D. applying kiss-coating all-steel cord on carcass, its steel wire row angle, the specification of width, the number of plies, arrangement mode and steel wire can be arranged with reference to the steel wire of former tire belt, also can determine arrangement angle, width, the number of plies and the arrangement mode of kiss-coating all-steel cord according to this tire application request;
E. fit tread rubber, fill up tire shoulder glue;
F. carry out pressing;
G. the tire of handling is put into the vulcanizers with segmented mold that has decorative pattern and vulcanize, sulfide stress is 145 °~155 ° cure times of 2.7MPa curing temperature 60~120 minutes;
Embodiment 2, the method that the old tire that the damage of part belt, tyre bead are ftractureed renovates comprehensively:
A. peel off the belt of the part of damaged;
The slit of the tyre bead of B. the old tire outer surface being polished and will be polished cracking;
C. on buffed surface, brush 2 times rubber cement equably;
D. stick the kiss-coating all-steel cord with reference to former tire belt steel wire arrangement angle, width and the number of plies, also can determine arrangement angle, width, the number of plies and the arrangement mode of kiss-coating all-steel cord according to this tire application request;
E. fit tread rubber and fill up tyre bead cracking slit;
F. fit on the sidewall film of 1~2mm;
G. carry out pressing;
H. the tire of handling is put into vulcanizers with segmented mold and vulcanize, sulfide stress is 145 °~155 ° cure times of 2.7MPa curing temperature 60~120 minutes.
Claims (6)
1, segmented mold vulcanizer tire retreading method, it is characterized in that: according to carrying out the tyre surface grinding or peel off belt or peel off the rubber at tire tire shoulder position in Tyte Wear, degree of injury and position, carcass is polished, make its rough surface, the brushing rubber cement, stick unvulcanized tread rubber or stick the kiss-coating all-steel cord, recover the intensity of belt, stick unvulcanized tread rubber according to degree of injury, the hole is hindered in repairing, vulcanizes in the vulcanizers with segmented mold that has tyre tread of packing into.
2, segmented mold vulcanizer tire retreading method according to claim 1 is characterized in that: for treadwear, and the processing method of the old tire that other positions such as belt and sidewall are intact:
A. tyre crown being polished makes it coarse;
B. brushing rubber cement on by buffed surface;
C. the unvulcanized tread rubber of fitting;
D, tread rubber is carried out pressing;
Vulcanize in E, the vulcanizers with segmented mold that has tyre tread of packing into.
3, segmented mold vulcanizer tire retreading method according to claim 1 is characterized in that: for the wearing and tearing of part belt, damage, and the processing method of the old tire that other positions are intact:
A. peel off tyre surface and damaged portion belt;
B. release surface being polished makes it coarse;
C. brushing rubber cement on by buffed surface;
D. angle, width and the number of plies of arranging according to old tire belt steel wire sticks the kiss-coating all-steel cord;
E. the unvulcanized tread rubber of fitting;
F. binding face is carried out pressing;
Vulcanize in G, the vulcanizers with segmented mold that has tyre tread of packing into.
4, segmented mold vulcanizer tire retreading method according to claim 1 is characterized in that: for the belt damage, and the processing method of the old tire that other positions are intact:
A. peel off belt fully;
B. release surface being polished makes it coarse;
C. brushing rubber cement on by buffed surface;
D. steel wire arrangement angle, width and the number of plies with reference to former tire belt sticks the kiss-coating steel
Silk cord perhaps rearranges arrangement angle, width and the number of plies of belt kiss-coating all-steel cord;
E. the unvulcanized tread rubber of fitting;
F. binding face is carried out pressing;
Vulcanize in G, the vulcanizers with segmented mold that has tyre tread of packing into.
5, segmented mold vulcanizer tire retreading method according to claim 1 is characterized in that: the processing method that the old tire of damage is all arranged for belt damage and tire shoulder or sidewall or tyre bead:
A. peel off belt and damaged tire shoulder glue or sidewall or tyre bead glue;
B. above-mentioned treated side being polished makes it coarse;
C. brushing rubber cement on by buffed surface;
D. stick the kiss-coating all-steel cord with reference to former tire belt steel wire arrangement angle, width and the number of plies, perhaps rearrange arrangement angle, width and the number of plies of belt kiss-coating all-steel cord;
E. fit unvulcanized tread rubber and fill up tire shoulder, sidewall or tyre bead glue, and at injury region lamination reinforcement pad;
F. carry out pressing;
Vulcanize in G, the vulcanizers with segmented mold that has tyre tread of packing into.
6, according to claim 1,2,3,4,5, one of them described segmented mold vulcanizer tire retreading method, it is characterized in that: to the processing method of the demanding old tire of retreads presentation quality:
A. to the whole outer surface polishings of old tire;
B. at buffed surface brushing rubber cement;
C. stick film at buffed surface, make it cover buffed surface fully;
Vulcanize in E, the vulcanizers with segmented mold that has tyre tread of packing into.
Priority Applications (1)
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CNA2009100149320A CN101596793A (en) | 2009-04-30 | 2009-04-30 | Segmented mold vulcanizer tire retreading method |
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CNA2009100149320A CN101596793A (en) | 2009-04-30 | 2009-04-30 | Segmented mold vulcanizer tire retreading method |
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Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN102241841A (en) * | 2011-05-27 | 2011-11-16 | 焦作市万瑞轮胎辅料有限公司 | Recap rubber for segmented mould and production process thereof |
CN102896791A (en) * | 2012-10-31 | 2013-01-30 | 东莞市贝司通橡胶有限公司 | Tire retreading process and tire retreading equipment |
CN109651717A (en) * | 2018-12-24 | 2019-04-19 | 江阴海达橡塑股份有限公司 | A kind of method for repairing and mending of ethylene propylene diene rubber outer hood defect |
CN111231393A (en) * | 2020-04-27 | 2020-06-05 | 东营市方兴橡胶有限责任公司 | Cutting and grinding integrated machine and tire retreading method |
-
2009
- 2009-04-30 CN CNA2009100149320A patent/CN101596793A/en active Pending
Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN102241841A (en) * | 2011-05-27 | 2011-11-16 | 焦作市万瑞轮胎辅料有限公司 | Recap rubber for segmented mould and production process thereof |
CN102896791A (en) * | 2012-10-31 | 2013-01-30 | 东莞市贝司通橡胶有限公司 | Tire retreading process and tire retreading equipment |
CN102896791B (en) * | 2012-10-31 | 2015-05-13 | 东莞市贝司通橡胶有限公司 | Tire retreading equipment |
CN109651717A (en) * | 2018-12-24 | 2019-04-19 | 江阴海达橡塑股份有限公司 | A kind of method for repairing and mending of ethylene propylene diene rubber outer hood defect |
CN111231393A (en) * | 2020-04-27 | 2020-06-05 | 东营市方兴橡胶有限责任公司 | Cutting and grinding integrated machine and tire retreading method |
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Open date: 20091209 |