Summary of the invention
In view of the deficiency that background technology exists, the technical problem that the present invention will solve provides a kind of safety and sanitation, production efficiency is high, automaticity is high cigarette filter kludge.
For this reason; The present invention adopts following technical scheme to realize: a kind of process equipment of cigaratte filter; It is characterized in that this equipment comprises station panoramic table, transmission mechanism, Programmable Logic Controller; Said station panoramic table is provided with a plurality of stations; Be provided with plastic sheath device for filling, plastic sheath pressuring flat device, active carbon device for filling, filter stick cutter sweep, filter stick device for filling, filter stick pressuring flat device and finished product output device at corresponding said station, the flat output device of said plastic sheath device for filling, plastic sheath pressuring flat device, active carbon device for filling, filter stick cutter sweep, filter stick device for filling, filter stick pressuring flat device and one-tenth all is electrically connected with described Programmable Logic Controller; Said plastic sheath device for filling comprises first hopper, feeding track, material receiving and guide plate; Said feeding track is connected with said first hopper; Said material receiving is hinged on the installing rack of feeding track; And adjacent feeding track outlet, said material receiving is connected with a push rod, and said push rod is connected with described drive mechanism; Said active carbon device for filling comprises second hopper, pumping board lower plate, pumping board upper plate; Be provided with pumping board between said pumping board upper plate and the pumping board lower plate; Said pumping board upper plate and pumping board lower plate are close in the both sides of said pumping board, and said pumping board lower plate is provided with first material-dropping hole, and said pumping board upper plate is provided with second material-dropping hole; Said pumping board is provided with the 3rd material-dropping hole, and said first material-dropping hole and second material-dropping hole shift to install; Be provided with adjustable plate between said pumping board lower plate and the pumping board upper plate; Said adjustable plate is provided with the horizontal stripe of protrusion, said horizontal stripe and said the 3rd material-dropping hole coupling, and said adjustable plate is provided with rail groove; Said pumping board lower plate is provided with buffer rail; On said buffer rail, be provided with the track of oblique convexity, and cooperate with rail groove on the said adjustable plate, said buffer rail and adjusting screw(rod) are to be threaded; The second material-dropping hole place of being told on the pumping board upper plate is provided with switchboard; Said filter stick cutter sweep comprises motor, blade, and said motor is installed on the holder, and said blade is installed on the machine shaft, and said holder is connected with cam mechanism through connecting rod, said cam mechanism driving filter stick cutter sweep towards filter stick near; Said filter stick device for filling comprises holder, feed bin, filter stick switching track, rotating shaft, feed rotating shaft, turning arm, first pivoting finger, second pivoting finger; Said first pivoting finger is installed on the said rotating shaft; Said second pivoting finger is installed on the said turning arm, and said turning arm is installed on the feed rotating shaft, and first push rod is installed above said rotating shaft; On said holder, be provided with second push rod; Said filter stick switching track is installed on the said holder, and said feed bin is installed in said filter stick switching track top, and said feed rotating shaft, rotating shaft are installed on the said holder; Form the groove that caves between every adjacent two stations on the said revolution station platform.
This structure of the present invention can be accomplished the assembling of cigaratte filter automatically, has greatly reduced working strength of workers, has improved production efficiency, and safety and sanitation.
Description of drawings
Combine accompanying drawing to further describe relevant details of the present invention below again.
Fig. 1 is the three-dimensional structure diagram of front side of the present invention;
Fig. 2 is the three-dimensional structure diagram of rear side of the present invention;
Fig. 3 is a front side of the present invention plane structure chart;
Fig. 4 is the vertical view of Fig. 3 of the present invention;
Fig. 5 is the structure chart of station panoramic table of the present invention;
Fig. 6 is the cutaway view of active carbon device for filling of the present invention;
Fig. 7 is the vertical view of Fig. 6 of the present invention;
Fig. 8 is the structure chart behind the removal pumping board upper plate among Fig. 7 of the present invention;
Fig. 9 is the side view of adjustable plate of the present invention;
Figure 10 is the structure chart of filter stick cutter sweep of the present invention;
Figure 11 is the left view of Figure 10 of the present invention;
Figure 12 is in the structure chart of feed supplement state for its pivoting finger of filter stick device for filling of the present invention;
Figure 13 is in the structure chart of the state of reloading for its pivoting finger of filter stick device for filling of the present invention;
Figure 14 is the structure chart of filter stick cutter sweep of the present invention at the cutting filter stick;
The filter structures figure of Figure 15 for processing through the present invention.
The specific embodiment
With reference to accompanying drawing 1, Fig. 2, Fig. 3, Fig. 4, the process equipment of this cigaratte filter comprises station panoramic table 10, transmission mechanism (not drawing among the figure), Programmable Logic Controller 1; Said station panoramic table 10 is provided with 12 stations, is provided with plastic sheath device for filling 7 at first station, is provided with plastic sheath pressuring flat device 5 at second station; Be provided with plastic sheath checkout gear 4 at the 3rd station; Said plastic sheath checkout gear 4 is used for detecting the plastic sheath at the 3rd station place, when detecting plastic sheath, and other each device work of Programmable Logic Controller instruction; When not detecting plastic sheath, instruct other each device to quit work.Be provided with active carbon device for filling 2 at the 5th station, be provided with filter stick cutter sweep 9 and filter stick device for filling 3, be provided with filter stick pressuring flat device 6, be provided with finished product output device 8 at twelve-station at the tenth station at the 8th station.Described plastic sheath device for filling, plastic sheath pressuring flat device, plastic sheath checkout gear, active carbon device for filling, filter stick cutter sweep, filter stick device for filling and finished product output device are electrically connected respectively at Programmable Logic Controller, and nationality is controlled the duty of each device by Programmable Logic Controller.
Said plastic sheath device for filling 7 comprises first hopper 55, feeding track 56, material receiving 57 and guide plate 58; Said feeding track 56 is connected with said first hopper 55; Said material receiving 57 is hinged on the installing rack of feeding track 56; And adjacent feeding track 56 outlets, said material receiving 57 is connected with a push rod 59, and said push rod 59 is connected with described drive mechanism;
[0010]With reference to accompanying drawing 5, the station panoramic table 10 of this cigarette filter kludge comprises big panel 11, eccentric wheel 12, interlock ring 13, eccentric links 14, calibration fixed disk 15, main shaft 16, calibration sheave 17, index dial 18, calibration roller 19, calibration disk cover 20, rotating shaft 21, big nut 22, tie-plate 23, rotating disk fixed disk 24, rotating disk 25, station mould 26; Lifting body 27, eccentric rod cover plate 28 form the groove 60 that caves between every adjacent two the station moulds on the said rotating disk 25, said big panel 11 is supported by bracing frame; Said eccentric wheel 12 is located at said big panel 11 belows, and drives around first axle 53 rotations through said transmission mechanism, and said interlock ring 13 is located at eccentric wheel 12 outsides; Between said eccentric wheel 12 and said interlock ring 13, needle bearing is housed, said eccentric wheel 12 drives said interlock ring 13 and moves up and down when first axle 53 rotates, and said eccentric links 14 links to each other with said interlock ring 13 through bearing pin; Said calibration fixed disk 15 is installed on said big panel 11 tops; One side up has a track, and said main shaft 16 is installed in said eccentric links 14 outsides and said calibration fixed disk 15 tops, and said calibration sheave 17 is installed in said calibration fixed disk 15 belows through bearing fixed seat; Said index dial 18 is located at said calibration fixed disk 15 tops; Be installed in said main shaft 16 outsides through taper roll bearing, said calibration roller 19 has 12 and is installed on the said index dial 18, and is evenly distributed around second axis 54; Said calibration disk cover 28 is installed in the outside of said calibration fixed disk 15; Said rotating shaft 21 is installed in said index dial 18 tops, and passes said calibration disk cover 28, and said big nut 22 adopts thread connection with said rotating shaft 21; Therefore said big nut 22 can said relatively big panel 11 up-down adjustment; Said tie-plate 23 is made up of the tie-plate of two semicircle dish types, can clamp said big nut 22, and said rotating disk fixed disk 24 is installed in said tie-plate 23 tops; And interfix; Said rotating disk 25 is installed on the said rotating disk fixed disk 24, and said station mould 26 has 12 and is installed on the said rotating disk 25, and is evenly distributed around second axis 54; Said lifting body 27 is located at said rotating disk 25 tops, and said eccentric rod cover plate 28 is installed in said lifting body 27 tops; Said calibration sheave 17 is at the uniform velocity driven by said transmission mechanism, and the migration in said calibration sheave 17 grooves of said calibration roller 19 is intermittently rotated around second axis 54 thereby drive said index dial 18, said rotating shaft 21 and said rotating disk 25.
With reference to accompanying drawing 6, Fig. 7, Fig. 8, Fig. 9; Said active carbon device for filling 2, comprise holder 29, second hopper 64, pumping board lower plate 30, pumping board upper plate 31; Be provided with pumping board 32 between said pumping board upper plate 31 and the pumping board lower plate 30; Said pumping board upper plate 31 and pumping board lower plate 30 are close in the both sides of said pumping board 32, and said pumping board lower plate 30 is provided with first material-dropping hole 67, and said pumping board upper plate 31 is provided with second material-dropping hole 65; Said pumping board 32 is provided with the 3rd material-dropping hole 66, and said first material-dropping hole 67 and second material-dropping hole 65 shift to install.Be provided with adjustable plate 33 between said pumping board lower plate 30 and the pumping board upper plate 31; The horizontal stripe 70 of protrusion is set on the said adjustable plate 33, the 3rd material-dropping hole 66 couplings on said horizontal stripe 70 and the said pumping board 32, said adjustable plate 33 is provided with rail groove 68; Said pumping board lower plate 30 is provided with buffer rail 34; On said buffer rail 34, be provided with the track 69 of oblique convexity, and cooperate with rail groove 68 on the said adjustable plate 33, said buffer rail 34 and adjusting screw(rod) 35 are to be threaded.Said pumping board upper plate 31 tops are provided with hopper buttcover plate 36, and second material-dropping hole, 65 places between said pumping board upper plate 31 and hopper buttcover plate 36 are provided with switchboard 37, and said holder 29 is installed on the said big panel 11; Said pumping board lower plate 30 is installed on the said holder 29; Said pumping board upper plate 31 is installed on the said pumping board lower plate 30, and said pumping board 32 is between said pumping board lower plate 30 and the said pumping board upper plate 31, and said pumping board 32 moves back and forth once can be transported to the active carbon of set amount first material-dropping hole of said pumping board lower plate 30 by second material-dropping hole of said pumping board upper plate 31; Get into plastic sheath 71 at last; Just when pumping board 32 was got back to original position, the 3rd material-dropping hole on it alignd with second material-dropping hole of pumping board upper plate 31, made that the active carbon in second material-dropping hole 65 drops in the 3rd material-dropping hole 66; Along with moving of pumping board 32; Active carbon is transported to another side, and at this moment, the 3rd material-dropping hole 66 on the pumping board aligns with first material-dropping hole 67 of pumping board lower plate 30; And the active carbon in the 3rd material-dropping hole 66 is dropped in first material-dropping hole 67, fall at last in the plastic sheath 71; Said adjustable plate 33 is between said pumping board lower plate 30 and the said pumping board upper plate 31; The horizontal stripe 70 that protrudes on it docks with the 3rd material-dropping hole 66 on the pumping board 32 and forms a material mouth, and said adjustable plate 33 has a rail groove, and said buffer rail 34 is in the track of said pumping board lower plate 30; Said buffer rail 34 has the track of an oblique convexity; And cooperate with the rail groove of said adjustable plate 35, said adjustable plate 33 can slide on said buffer rail 34, and said adjusting screw(rod) 35 is in the screw of said buffer rail 34; Rotate said adjusting screw(rod) 35 and can change the position of said buffer rail 34 in pumping board lower plate 30 tracks; And then change said pumping board 32 docks the material mouth that forms with said adjustable plate 33 size, and reaching the purpose of regulating the active carbon feeding quantity, the reciprocating power of said pumping board 32 is provided by cylinder; Below first material-dropping hole of said pumping board lower plate 30, also be provided with an adjustable funnel (not drawing among the figure); Conveniently active carbon is imported in the plastic sheath 71, said hopper buttcover plate 36 is installed in said pumping board upper plate 31 tops, links to each other with hopper; Said switchboard 37 is installed between said pumping board upper plate 31 and the said hopper buttcover plate 36, plays the usefulness whether control feeds in raw material.
With reference to Figure 10, Figure 11, described filter stick cutter sweep 9 comprises motor 63, slide block 38, blade 62, and said motor 63 is installed on the holder 39, and said blade 62 is installed on the machine shaft 40, and said holder 39 is connected with cam mechanism 42 through connecting rod 41; Said slide block 38 is installed in said big panel 11 tops; Can be in the enterprising line slip of the horizontal direction of said big panel 11, said holder 39 is installed in the side of said slide block 38, and can carry out the adjusting on the vertical direction; Said machine shaft 40 links to each other with motor and is located at said holder 39 tops; And can follow said holder 39 and regulate together, said connecting rod 41 transmits a kind of power that lets said slide block 38 carry out the horizontal direction slip, and this power is provided by said cam mechanism 42.
With reference to accompanying drawing 12, Figure 13, described filter stick device for filling has holder 43, feed bin 44, filter stick switching track 45, feed rotating shaft holder 46, rotating shaft 47, feed rotating shaft 48, turning arm 49, first pivoting finger 50, second pivoting finger 500, first push rod 51, second push rod 511, the 3rd push rod 512, slide block 52; Said holder 43 is located at said big panel 11 tops, and said filter stick switching track 45 is installed on the said holder 43, and said feed bin 44 is installed in said filter stick switching track 45 tops; Filter stick is from the said feed bin 44 laggard said filter stick switching track 45 of going into that gets off; And vertically line up a vertical row, and said feed rotating shaft holder 46 is installed on the said holder 43, and said rotating shaft 47 is installed on the said holder 43; Be between said filter stick switching track 45 and the said feed rotating shaft holder 46; Said feed rotating shaft 48 is installed in the below of said feed rotating shaft holder 46, and said turning arm 49 is installed in the below of said feed rotating shaft 48, and said first pivoting finger 50 and second pivoting finger 500 are as filter stick charging feed supplement guide rail; Wherein second pivoting finger 500 has two; Be installed in the two ends of turning arm 49 respectively, its first pivoting finger 50 is installed on the said rotating shaft 48, and first push rod 51 is installed above said rotating shaft 47; On holder 43, be provided with second push rod 511; Wherein also be provided with the 3rd push rod 512 on the filter stick switching track 45, said the 3rd push rod 512 is used for charging, and first push rod 51 is used for feed supplement; Second push rod 511 is used for exchange, and said slide block 52 has servomotor to drive second push rod 511 to carry out charging.
With reference to Fig. 5, Figure 13, Figure 14; Eccentric links 28 in its station panoramic table 10 of the process equipment of this cigaratte filter is under the drive of said interlock ring 13; Can pump; And then drive pumping of said lifting body 27, and finally realize pumping of said plastic sheath pressuring flat device 5, said plastic sheath checkout gear 4 and said filter stick pressuring flat device 6, said rotating disk 25 is because the drive of said calibration sheave 17 and intermittently rotating; Form the groove 60 that caves between said rotating disk 25 per two station mould installation sites; When said rotating disk 25 was in rotation, the filter stick in said second pivoting finger 500 of said filter stick cutter sweep 9 cuttings was when said rotating disk 25 is in stall; Said second push rod 511 promotes the filter stick in said second pivoting finger 500, and the filter stick of the preseting length of cutting open is packed in the plastic sheath 71 in the said station mould; When the filter stick in said second pivoting finger 500 that charging is used used up, charging is used, and said second push rod 511 went up, and said then turning arm 49 Rotate 180s ° are changed said second pivoting finger 500 that has reloaded, and accomplish charging; After accomplishing charging, exchange moves down with said first push rod 51, uses up in said second pivoting finger 500 of material before the filter sticks in said first pivoting finger 50 that feed supplement is used push, and ejects the remaining waste material in its inside, and completion is reloaded; After completion is reloaded; Said first pivoting finger 50 that feed supplement is used is by said rotating shaft 47 half-twists, and at this moment, said first pivoting finger 50 is horizontal; The filter stick inlet of said first pivoting finger 50 docks with the filter stick outlet of said filter stick switching track 45; Said the 3rd push rod 512 that feed supplement is used moves horizontally, and the filter stick of vertical row's bottommost in the said filter stick switching track 45 is pushed in said first pivoting finger 50 that feed supplement uses, and accomplishes feed supplement.
When the present invention works, place plastic sheath 71 in first hopper 55 after, through feeding track 56 plastic sheath 71 is delivered on the material receiving 57; Push rod 59 promotes material receiving 57 under the drive of transmission mechanism, with material receiving 57 swings; Plastic sheath 71 on the material receiving 57 just gets into first station under the guiding of guide plate 58, station of station panoramic table 10 rotations this moment; The plastic sheath pressuring flat device is descending; Pressure head 61 on it is pushed down the plastic sheath 71 on this station, and plastic sheath 71 is pushed down and embedded on the station mould 26 in the corresponding groove, avoids the plastic sheath overturning; When station panoramic table 11 turns to the 5th station; The work of active carbon device for filling; Active carbon 72 is filled in the plastic sheath, along with the rotation of station panoramic table, when forwarding the 8th station to; Second push rod 511 is descending, and the filter stick that finishes through 9 cuttings of filter stick cutter sweep is pushed in the plastic sheath 71.In fact, in the time of other device busies, the filter stick device for filling is also in work; It will place the filter stick in the feed bin to enter into filter stick switching track 45 earlier, and at this moment, it is concordant that rotating shaft 46 turns to level and the filter stick track 45 of transferring with first pivoting finger 50; The 3rd push rod 512 is pushed into first pivoting finger, 50 inside with filter stick, and then, rotating shaft 46 rotates; Drive first pivoting finger 50 to plumbness, first push rod 51 is descending then, filter stick is shifted onto second pivoting finger 500 of first pivoting finger, 50 belows alignment; Again and, feed rotating shaft 48 rotates, driven rotary arm 49 rotates; After second pivoting finger 500 turned to opposite side, second push rod 511 was descending, and the filter sticks in second pivoting finger 500 down are pushed into its bottom; When the plastic sheath of a last station begins under the drive of rotating disk 25, to begin toward the motion of the 8th station; Cutting knife 62 in the filter stick cutter sweep get under the drive of cam mechanism 42 groove of being opened on second pivoting finger 500 begin towards filter stick near; Machine shaft 40 also began to cross the outermost border of rotating disk 25 and got in the short time in the groove between two stations of rotating disk 25 at the utmost point this moment; Cutting knife 62 has cut filter stick and has return along former road when rotating disk 25 is rotated further; When the plastic sheath of a last station arrive the 8th station and be in second pivoting finger 500 under the time; Machine shaft 40 has been in outside the outermost border of rotating disk 25, and in whole cutting process, machine shaft 40 can not have with rotating disk 25 or station mould 26 and anyly directly contacts; Plastic sheath arrive second pivoting finger 500 under after, second push rod 511 moves downward the filter stick that cuts down 73 is pushed in the plastic sheath 71, so reciprocating action.After plastic sheath on the above-mentioned rotating disk 25 on the station mould is filled the filter stick that finishes; Just along with the rotation of station panoramic table 10, to next station, the filter stick pressuring flat device on next station also is a push rod; The size of push rod and plastic sheath internal diameter coupling; Thereby, postponing under this push rod, filter stick pushes in plastic sheath and puts in place after will cutting.The station panoramic table rotates once more then, and the plastic sheath of good active carbon of filling and filter stick is turned to finished product output device place, and finished product is seen off, has just accomplished the procedure of processing of cigaratte filter.