CN101906727B - Short-process low-carbon dyeing and finishing process of dual-polyester chameleon crumpled decorative cloth - Google Patents

Short-process low-carbon dyeing and finishing process of dual-polyester chameleon crumpled decorative cloth Download PDF

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Publication number
CN101906727B
CN101906727B CN201010211340.0A CN201010211340A CN101906727B CN 101906727 B CN101906727 B CN 101906727B CN 201010211340 A CN201010211340 A CN 201010211340A CN 101906727 B CN101906727 B CN 101906727B
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Prior art keywords
dyeing
chameleon
seam
margin
fabric
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CN201010211340.0A
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CN101906727A (en
Inventor
潘云芳
叶宗保
黄旭
李淑华
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NANTONG TONGYUANXIN TEXTILE PRODUCTS CO Ltd
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NANTONG TONGYUANXIN TEXTILE PRODUCTS CO Ltd
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Abstract

The invention belongs to the field of a chameleon dyeing and finishing process, in particular relates to a short-process low-carbon dyeing and finishing process of dual-polyester chameleon crumpled decorative cloth. The short-process low-carbon dyeing and finishing process is characterized by comprising the following steps of: preparing original cloth; sewing; desizing; refining; dyeing; centrifugally dewatering; untwisting and scutching; loosening, baking, pressing and ironing; and thermally forming. The processed product has exquisite appearance, mild gloss, soft handfeel and good drapability. The prepared fabric can be dyed with one color, two colors or different colors, and the dyed product is bright in color.

Description

The short flow process process low-carbon dyeing and finishing of dual-polyester chameleon fold sense bunting
Technical field
The invention belongs to chameleon dyeing and finishing technology field, particularly the short flow process process low-carbon dyeing and finishing of dual-polyester chameleon fold sense bunting.
Background technology
The chameleon fabric adopts two jiaos of shaped silks of 75D, and tram adopts the 32S Quality Pure Cotton Yarn Production, is interwoven at water spray or air-jet loom, and the fabric grammes per square metre is about 280 grams.Feel is abundant, soft sliding glutinous, drapability good, well-pressedly do not wrinkle, the appearance colour change is charming.Fabric is because adopting the triangular special-shaped silk brilliance that glimmers under light and sunlight, from a different perspective, the brightness of flash of light changes thereupon.The beautiful light of chameleon fabric and high resilience, suitable for making leisure wear, suit, full dress etc.Become to fill after one's death, not only have an imposing appearance, and be rich in youthful vigor, the flash coloured and rich variation in surface, a lot of full dresses particularly full dress of close-fitting type all adopt the chameleon fabric to cut out to form.The chameleon fabric that common market is also makes the CATION brocade wash and spins, and is brighter. and also some places are washed brocade to spin and are cried chameleon, and actual brocade is washed and spun is that the triangular special-shaped silk is done, and the cost of chameleon fabric is washed to spin cheaply than brocade and howed
Summary of the invention
The technical problem that solves
The present invention is directed to above-mentioned technical problem, a kind of technique is provided, the product appearance after the processing is fine and smooth, and gloss is soft, and is soft, and drapability is good; Made fabric can dye monochrome, double-colored or heterochromatic, and it is bright in colour to dye product.
Technical scheme
The technical solution of invention: its technological process is
1, former cloth is prepared;
2, margin to seam: the stitch density 35 of margin to seam---40 centimetres/pin, margin to seam two streamline long 3---4 centimetres, the textile line of suture specification: 28tex*4 adopts three wire loop seams.
3, destarch, refining
1. purpose: the effect of pre-treatment is to remove the slurry that is applied in the grey cloth weaving process on the warp thread, and the oil stain that stains in the finish that adds when removing fibre spinning simultaneously and transportation and the storage process etc. play the effect of refining.Pre-treatment mainly is caustic soda and high-efficiency refining agent with agent, sometimes need add bleeding agent etc.
2. technology preparation and condition:
Figure GSB00000998138800011
Figure GSB00000998138800021
4, dyeing
1. technological process:
Advance cloth → heat to wash → dye → reduction cleaning → go out cylinder
2. technology preparation and condition
Dyestuff:
Figure GSB00000998138800022
Auxiliary agent:
Figure GSB00000998138800023
Post processing:
Figure GSB00000998138800024
5, centrifugal dehydration
Centrifugal dehydration is in order to remove the moisture on the fabric, to be convenient to the typing of fabric in rope form open-width.
6, untwisting open-width
With SMA282A rope form Untwisting scutcher, the speed of a motor vehicle with 60 is managed into the open width state with fabric in rope form, is beneficial to following process.
7, loose bake pressure scalds
8, HEAT SETTING (soft treatment)
1. technology preparation:
Softener 1.5g/L
2. description of the process
The consumption of softener must be suitably reasonable, and softener is too much, the fabric slippage of sewing easily; Therefore the very few requirement that does not reach again the client, requires technology preparation to want rationally.
Beneficial effect
Adopting process major advantage of the present invention is: High Temperature High Pressure makes the main colouring method of dacron, have the Dry Sack aquatic foods, evenly, can dye heavy colour processed, fabrics feel soft, dye utilization rate is higher.Dyeing installation can be selected barotor, overflow dyeing machine and jet dyeing machine etc.Should notice during dyeing whether dye vat is clean, and whether nozzle is smooth.
Terylene is to close the best fabric of heat resistance in the fine fabric, has thermoplasticity, can manufacture accordion-pleated skirt; rivel is lasting, but simultaneously easily static electrification, stain dust, affect attractive in appearance and comfortableness; therefore usually can do arrangement after some to terylene, just need to do antistatic treatment such as what make clothes.
The HEAT SETTING of dacron be with fabric under suitable tension force, be heated to required temperature, and under this temperature, heat certain hour, then the rapid heating process of cooling.Dacron can reach wrinkle removal and resistance by HEAT SETTING, improves heat endurance and the flexible purpose of fabric.The equipment of HEAT SETTING is the needle plate setting machine take high temperature oil as thermal source.
The client has certain requirement to the feel of fabric, need add an amount of softener.At first pad softener before qualitative, the high temperature in the baking oven can make softener and the abundant combination of fabric, thereby reaches client's feel requirement.
High-efficiency refining agent is surfactant among the present invention, Shangyu city wound peaking plant produced; The spirit of deoiling, Shangyu city wound peaking plant produced; Promoter is that Hangzhou etherealize worker of a specified duration Co., Ltd produces, and it is a kind of to belong to bleeding agent.Softener, Shangyu city wound peaking plant produced; High temperature levelling agent, Shangyu city wound peaking plant produced.
The specific embodiment
Embodiment 1
(1) former cloth is prepared:
When openpore was transferred dye-works, the staff should indicate by seal on the leftover of bolt of cloth of every volume openpore, and content comprises the fabric name of an article or code name, processing classification, lot number, reel number, date, operating personnel's code name, process unit etc.Seal is beaten from two cloth tip about 10---20 centimeters, and the seal writing is clear and legible.Simultaneously, the business personnel of dye-works holds traveler successfully when openpore is put in storage, so that the carrying out of later manufacturing procedure.
(2) margin to seam
Operating personnel carry out record with the quantity of every batching when debatching, and the leftover of bolt of cloth is thrown away to come only to use in order to margin to seam.Operating personnel should check leftover of bolt of cloth quantity accurately before margin to seam, avoid the phenomenon of margin to seam crack, and follow-up work is impacted.The stitch density 35 of margin to seam---40 centimetres/pin, margin to seam two streamline long 3---4 centimetres, the textile line of suture specification: 28tex*4 adopts three wire loop seams.During margin to seam, end alignment is carried out margin to seam with tension force, guarantees that margin to seam is concordant.When the grey cloth package stores, the fine wrinkle in the time of also can reducing the grey cloth joint on the chieftain.A general barrelage amount is controlled between 700 meters-1000 meters when joining barrel.
Equipment: uncoiling machine
Appearance and size: 3000mm*2500mm*2100mm working width: less than 2300mm
Process conditions: debatching speed: 55m/min operating efficiency: 90%
(3) destarch, refining
1. purpose: the effect of pre-treatment is to remove the slurry that is applied in the grey cloth weaving process on the warp thread, and the oil stain that stains in the finish that adds when removing fibre spinning simultaneously and transportation and the storage process etc. play the effect of refining.Pre-treatment mainly is caustic soda and high-efficiency refining agent with agent, sometimes need add bleeding agent etc.
2. technology preparation and condition:
(4) dyeing
High Temperature High Pressure makes the main colouring method of dacron, have the Dry Sack aquatic foods, evenly, can dye heavy colour processed, fabrics feel soft, dye utilization rate is higher.Dyeing installation can be selected barotor, overflow dyeing machine and jet dyeing machine etc.Should notice during dyeing whether dye vat is clean, and whether nozzle is smooth.
1. technological process:
Advance cloth → heat to wash → dye → reduction cleaning → go out cylinder
2. technology preparation and condition
Dyestuff:
Figure GSB00000998138800042
Auxiliary agent:
Figure GSB00000998138800043
Figure GSB00000998138800051
Post processing:
Figure GSB00000998138800052
4. common defect and solution: the machine scratch of having illicit sexual relations of common defect, lighter color, coloured light is not right, and head and the tail are poor, and dye the machine hook and hinder, rust staining, fastness is not good, look flower etc.
Solution: check first nozzle before the start, advance cloth wheel, whether jagged, accomplish the custom of in time pinpointing the problems and in time solving if go out cloth wheel etc.In strict accordance with the operational procedure operation, accurately control liquid measure and select nozzle, avoid twining the car knotting; The metering of dyestuff, auxiliary agent is wanted accurately; Material is wanted evenly to prevent to condense; It is slow that charging rate is wanted, and is controlled at more than the 3min; The oven dry of will in time checking colors after the dyeing.
4, centrifugal dehydration
Centrifugal dehydration is in order to remove the moisture on the fabric, to be convenient to the typing of fabric in rope form open-width.
5, untwisting open-width
With SMA282A rope form Untwisting scutcher, the speed of a motor vehicle with 60 is managed into the open width state with fabric in rope form, is beneficial to following process.
6, loose bake pressure scalds
7, HEAT SETTING (soft treatment)
Terylene is to close the best fabric of heat resistance in the fine fabric, has thermoplasticity, can manufacture accordion-pleated skirt; rivel is lasting, but simultaneously easily static electrification, stain dust, affect attractive in appearance and comfortableness; therefore usually can do arrangement after some to terylene, just need to do antistatic treatment such as what make clothes.
The HEAT SETTING of dacron be with fabric under suitable tension force, be heated to required temperature, and under this temperature, heat certain hour, then the rapid heating process of cooling.Dacron can reach wrinkle removal and resistance by HEAT SETTING, improves heat endurance and the flexible purpose of fabric.The equipment of HEAT SETTING is the needle plate setting machine take high temperature oil as thermal source.
The client has certain requirement to the feel of fabric, need add an amount of softener.At first pad softener before qualitative, the high temperature in the baking oven can make softener and the abundant combination of fabric, thereby reaches client's feel requirement.
1. technology preparation:
Softener 1.5g/L

Claims (1)

1. a dual-polyester chameleon fold sense bunting is lacked the flow process process low-carbon dyeing and finishing, it is characterized in that following steps:
(1), former cloth is prepared;
(2), margin to seam: the stitch density 35 of margin to seam---40 centimetres/pin, margin to seam two streamline long 3---4 centimetres, the textile line of suture specification: 28tex*4 adopts three wire loop seams;
(3), destarch, refining
Technology preparation and condition:
Figure FSB00000998138700011
(4), dyeing
1. technological process:
Advance cloth → heat to wash → dye → reduction cleaning → go out cylinder
2. technology preparation and condition
Dyestuff:
Figure FSB00000998138700012
Auxiliary agent:
Figure FSB00000998138700013
Post processing:
Figure FSB00000998138700014
(5), centrifugal dehydration;
(6), untwisting open-width;
With SMA282A rope form Untwisting scutcher, the speed of a motor vehicle with 60 is managed into the open width state with fabric in rope form;
(7), loose bake pressure scalds;
(8), HEAT SETTING: add softener 1.5g/L.
CN201010211340.0A 2010-06-25 2010-06-25 Short-process low-carbon dyeing and finishing process of dual-polyester chameleon crumpled decorative cloth Expired - Fee Related CN101906727B (en)

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103668823B (en) * 2013-11-22 2015-07-08 丹东优耐特纺织品有限公司 Textile fabric pigment dyeing shading method
CN108411536A (en) * 2018-04-04 2018-08-17 石狮市三益织造染整有限公司 A kind of cloth dyeing technology of recyclable washing waste water
CN109440502A (en) * 2018-10-25 2019-03-08 绍兴柯桥和兴印染有限公司 A kind of dyeing and finishing technology of terylene sunshade cloth fabric

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1034031A (en) * 1987-12-31 1989-07-19 傅继树 Acid modified terylene colour-changeable yarn and colouring method
DE10231315A1 (en) * 2002-07-10 2004-02-05 Carl Freudenberg Kg Coloring mixed polyamide-polyester textile material, e.g. for clothing, involves dyeing with vat dye or sulfur dye under acid to neutral conditions and then under alkaline reducing conditions and then oxidizing the dye
CN1756871A (en) * 2002-01-23 2006-04-05 因维斯塔技术有限公司 Iridescent fabrics from polyamide yarns
CN101109125A (en) * 2007-08-27 2008-01-23 洪桂焕 Flashing light wool-simulating hemp-simulating surfacing material and process technique thereof
CN201473682U (en) * 2009-08-27 2010-05-19 台华特种纺织(嘉兴)有限公司 Anti-wrinkle fabric with flashing effect

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1034031A (en) * 1987-12-31 1989-07-19 傅继树 Acid modified terylene colour-changeable yarn and colouring method
CN1756871A (en) * 2002-01-23 2006-04-05 因维斯塔技术有限公司 Iridescent fabrics from polyamide yarns
DE10231315A1 (en) * 2002-07-10 2004-02-05 Carl Freudenberg Kg Coloring mixed polyamide-polyester textile material, e.g. for clothing, involves dyeing with vat dye or sulfur dye under acid to neutral conditions and then under alkaline reducing conditions and then oxidizing the dye
CN101109125A (en) * 2007-08-27 2008-01-23 洪桂焕 Flashing light wool-simulating hemp-simulating surfacing material and process technique thereof
CN201473682U (en) * 2009-08-27 2010-05-19 台华特种纺织(嘉兴)有限公司 Anti-wrinkle fabric with flashing effect

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