CN101906727A - Short-process low-carbon dyeing and finishing process of dual-polyester chameleon crumpled decorative cloth - Google Patents
Short-process low-carbon dyeing and finishing process of dual-polyester chameleon crumpled decorative cloth Download PDFInfo
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- CN101906727A CN101906727A CN201010211340.0A CN201010211340A CN101906727A CN 101906727 A CN101906727 A CN 101906727A CN 201010211340 A CN201010211340 A CN 201010211340A CN 101906727 A CN101906727 A CN 101906727A
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Abstract
The invention belongs to the field of a chameleon dyeing and finishing process, in particular relates to a short-process low-carbon dyeing and finishing process of dual-polyester chameleon crumpled decorative cloth. The short-process low-carbon dyeing and finishing process is characterized by comprising the following steps of: preparing original cloth; sewing; desizing; refining; dyeing; centrifugally dewatering; untwisting and scutching; loosening, baking, pressing and ironing; and thermally forming. The processed product has exquisite appearance, mild gloss, soft handfeel and good drapability. The prepared fabric can be dyed with one color, two colors or different colors, and the dyed product is bright in color.
Description
Technical field
The invention belongs to chameleon dyeing and finishing technology field, particularly the short flow process process low-carbon dyeing and finishing of dual-polyester chameleon fold sense bunting.
Background technology
The chameleon lining adopts two jiaos of special-shaped silks of 75D, and tram adopts the 32S Quality Pure Cotton Yarn Production, is interwoven on water spray or air-jet loom, and the lining grammes per square metre is about 280 grams.Feel is abundant, soft sliding glutinous, drapability good, well-pressedly do not wrinkle, the appearance colour change is charming.Lining is because of adopting special-shaped brilliance that glimmers of triangle under light and sunlight, from a different perspective, the brightness of flash of light changes thereupon.The beautiful light of chameleon lining and high resilience, suitable for making leisure wear, suit, full dress etc.Become to adorn after one's death, not only have an imposing appearance, and be rich in youthful vigor, the flash coloured and rich variation in surface, a lot of full dresses particularly full dress of close-fitting type all adopt the chameleon lining to cut out to form.The chameleon lining that common market is also makes the CATION brocade wash and spins, and is brighter. and also some places are washed brocade to spin and are cried chameleon, and actual brocade is washed and spun is that the special-shaped silk of triangle is done, and the cost of chameleon lining is washed to spin cheaply than brocade and howed.
Summary of the invention
The technical problem that solves
The present invention is directed to above-mentioned technical problem, a kind of technology is provided, the product appearance exquisiteness after the processing, gloss is soft, and is soft, and drapability is good; Made fabric can dye monochrome, double-colored or heterochromatic, and it is bright in colour to dye product.
Technical scheme
The technical solution of invention: its technological process is
1, former cloth is prepared;
2, margin to seam: the stitch density 35--40 of margin to seam centimetre, long 3--4 centimetre of margin to seam two streamline, the textile line of suture specification: 28tex*4 adopts three wire loop seams.
3, destarch, refining
1. purpose: the effect of pre-treatment is to remove the slurry that is applied in the grey cloth weaving process on the warp thread, and the oil stain that stains in finish that adds when removing fibre spinning simultaneously and transportation and the storage process etc. play the effect of refining.Pre-treatment mainly is caustic soda and high-efficiency refining agent with agent, need add bleeding agent etc. sometimes.
2. technology preparation and condition:
Caustic soda 7g/L
High-efficiency refining agent 200g/L
Clever 100-300g deoils
Promoter 1g/L
Speed of a motor vehicle 80m/min
Temperature 85~90
4, dyeing
1. technological process:
Progress → heat washes → dyes → reduction cleaning → go out cylinder
2. technology preparation and condition
Dyestuff:
Disperse yellow 0.43% (owf)
Red-1 200 .3% (owf)
Disperse blue 0.26% (owf)
Cationic red 3.08% (owf)
Cationic black 3.7% (owf)
Auxiliary agent:
Glacial acetic acid 0.5g/L
High temperature levelling agent 0.7g/L
130 ℃ of temperature
A circulation second number 80s/ changes
Post processing:
Reduction cleaner 2g/L
Soda ash 2g/L
80 ℃ of temperature
Time 20min
5, centrifugal dehydration
Centrifugal dehydration is in order to remove the moisture on the fabric, to be convenient to the typing of fabric in rope form open-width.
6, untwisting open-width
With SMA282A rope form untwisting scutcher, the speed of a motor vehicle with 60 is managed into the open width state with fabric in rope form, is beneficial to following process.
7, loose bake pressure scalds
8, HEAT SETTING (soft treatment)
1. technology preparation:
Softener 1.5g/L
2. description of the process
The consumption of softener must be suitably reasonable, and softener is too much, the fabric slippage of sewing easily; Therefore the very few requirement of client that do not reach again, requires technology preparation to want rationally.
Beneficial effect
Adopting process major advantage of the present invention is: High Temperature High Pressure makes the main colouring method of dacron, have the Dry Sack aquatic foods, evenly, can dye the system heavy colour, fabrics feel soft, dye utilization rate is higher.Dyeing installation can be selected barotor, overflow dyeing machine and jet dyeing machine etc. for use.Should notice during dyeing whether dye vat is clean, and whether nozzle is smooth.
Terylene is to close the best lining of heat resistance in the fine fabric, has thermoplasticity, can manufacture accordion-pleated skirt; rivel is lasting, but simultaneously easily static electrification, stain dust, influence attractive in appearance and comfortableness; therefore can do some back arrangements to terylene usually, just need do antistatic treatment such as what make clothes.
The HEAT SETTING of dacron be with fabric under suitable tension force, be heated to required temperature, and under this temperature, heat certain hour, then the rapid heating process of cooling.Dacron can reach wrinkle removal and resistance by HEAT SETTING, improves the heat endurance and the flexible purpose of fabric.The equipment of HEAT SETTING is to be the needle plate setting machine of thermal source with the high temperature oil.
The client has certain requirement to the feel of fabric, need add an amount of softener.At first pad softener before qualitative, the high temperature in the baking oven can make softener fully combine with fabric, thereby reaches client's feel requirement.
High-efficiency refining agent is a surfactant among the present invention, Shangyu city wound peaking plant produced; The spirit of deoiling, Shangyu city wound peaking plant produced; Promoter is that Hangzhou etherealize worker of a specified duration Co., Ltd produces, and it is a kind of to belong to bleeding agent.Softener, Shangyu city wound peaking plant produced; High temperature levelling agent, Shangyu city wound peaking plant produced.
The specific embodiment
Embodiment 1
(1) former cloth is prepared:
When openpore was transferred dye-works, the staff should indicate by seal on the leftover of bolt of cloth of every volume openpore, and content comprises the fabric name of an article or code name, processing classification, lot number, reel number, date, operating personnel's code name, process unit etc.Seal is beaten from the about 10--20 centimeters of two cloth tip, and the seal writing is clear and legible.Simultaneously, the business personnel of dye-works holds traveler successfully when openpore is put in storage, so that the carrying out of later manufacturing procedure.
(2) margin to seam
Operating personnel carry out record with the quantity of every batching when debatching, and the leftover of bolt of cloth is thrown away to come only to use in order to margin to seam.Operating personnel should check leftover of bolt of cloth quantity accurately before margin to seam, avoid the phenomenon of margin to seam crack, and follow-up work is impacted.The stitch density 35--40 of margin to seam centimetre, long 3--4 centimetre of margin to seam two streamline, the textile line of suture specification: 28tex*4 adopts three wire loop seams.During margin to seam, end alignment is being with tension force to carry out margin to seam, guarantees that margin to seam is concordant.When the grey cloth package stores, the fine wrinkle in the time of also can reducing the grey cloth joint on the chieftain.A general barrelage amount is controlled between 700 meters-1000 meters when joining barrel.
Equipment: uncoiling machine
Appearance and size: 3000mm*2500mm*2100mm working width: less than 2300mm
Process conditions: debatching speed: 55m/min operating efficiency: 90%
(3) destarch, refining
1. purpose: the effect of pre-treatment is to remove the slurry that is applied in the grey cloth weaving process on the warp thread, and the oil stain that stains in finish that adds when removing fibre spinning simultaneously and transportation and the storage process etc. play the effect of refining.Pre-treatment mainly is caustic soda and high-efficiency refining agent with agent, need add bleeding agent etc. sometimes.
2. technology preparation and condition:
Caustic soda 7g/L
High-efficiency refining agent 200g/L
Clever 100-300g deoils
Promoter 1g/L
Speed of a motor vehicle 80m/min
Temperature 85~90
(4) dyeing
High Temperature High Pressure makes the main colouring method of dacron, have the Dry Sack aquatic foods, evenly, can dye the system heavy colour, fabrics feel soft, dye utilization rate is higher.Dyeing installation can be selected barotor, overflow dyeing machine and jet dyeing machine etc. for use.Should notice during dyeing whether dye vat is clean, and whether nozzle is smooth.
1. technological process:
Progress → heat washes → dyes → reduction cleaning → go out cylinder
2. technology preparation and condition
Dyestuff:
Disperse yellow 0.43% (owf)
Red-1 200 .3% (owf)
Disperse blue 0.26% (owf)
Cationic red 3.08% (owf)
Cationic black 3.7% (owf)
Auxiliary agent:
Glacial acetic acid 0.5g/L
High temperature levelling agent 0.7g/L
130 ℃ of temperature
A circulation second number 80s/ changes
Post processing:
Reduction cleaner 2g/L
Soda ash 2g/L
80 ℃ of temperature
Time 20min
4. common defect and solution: the common defect machine of having illicit sexual relations abrades, lighter color, and coloured light is not right, and head and the tail are poor, and dye the machine hook and hinder, rust staining, fastness is not good, look flower etc.
Solution: check earlier nozzle before the start, advance the cloth wheel, whether jagged, accomplish the custom of in time pinpointing the problems and in time solving if go out cloth wheel etc.In strict accordance with the operational procedure operation, accurately control liquid measure and select nozzle, avoid twining the car knotting; The metering of dyestuff, auxiliary agent is wanted accurately; Changing material wants evenly to prevent and condense; It is slow that charging rate is wanted, and is controlled at more than the 3min; The oven dry of will in time checking colors after the dyeing.
4, centrifugal dehydration
Centrifugal dehydration is in order to remove the moisture on the fabric, to be convenient to the typing of fabric in rope form open-width.
5, untwisting open-width
With SMA282A rope form untwisting scutcher, the speed of a motor vehicle with 60 is managed into the open width state with fabric in rope form, is beneficial to back processing.
6, loose bake pressure scalds
7, HEAT SETTING (soft treatment)
Terylene is to close the best lining of heat resistance in the fine fabric, has thermoplasticity, can manufacture accordion-pleated skirt; rivel is lasting, but simultaneously easily static electrification, stain dust, influence attractive in appearance and comfortableness; therefore can do some back arrangements to terylene usually, just need do antistatic treatment such as what make clothes.
The HEAT SETTING of dacron be with fabric under suitable tension force, be heated to required temperature, and under this temperature, heat certain hour, then the rapid heating process of cooling.Dacron can reach wrinkle removal and resistance by HEAT SETTING, improves the heat endurance and the flexible purpose of fabric.The equipment of HEAT SETTING is to be the needle plate setting machine of thermal source with the high temperature oil.
The client has certain requirement to the feel of fabric, need add an amount of softener.At first pad softener before qualitative, the high temperature in the baking oven can make softener fully combine with fabric, thereby reaches client's feel requirement.
1. technology preparation:
Softener 1.5g/L.
Claims (1)
1. a dual-polyester chameleon fold sense bunting is lacked the flow process process low-carbon dyeing and finishing, it is characterized in that following steps:
(1), former cloth is prepared;
(2), margin to seam: the stitch density 35--40 of margin to seam centimetre, long 3--4 centimetre of margin to seam two streamline, the textile line of suture specification: 28tex*4 adopts three wire loops to stitch;
(3), destarch, refining
Technology preparation and condition:
Caustic soda 7g/L
High-efficiency refining agent 200g/L
Clever 100-300g deoils
Promoter 1g/L
Speed of a motor vehicle 80m/min
Temperature 85~90;
(4), dyeing
1. technological process:
Progress → heat washes → dyes → reduction cleaning → go out cylinder
2. technology preparation and condition
Dyestuff:
Disperse yellow 0.43% (owf)
Red-1 200 .3% (owf)
Disperse blue 0.26% (owf)
Cationic red 3.08% (owf)
Cationic black 3.7% (owf)
Auxiliary agent:
Glacial acetic acid 0.5g/L
High temperature levelling agent 0.7g/L
130 ℃ of temperature
A circulation second number 80s/ changes
Post processing:
Reduction cleaner 2g/L
Soda ash 2g/L
80 ℃ of temperature
Time 20min;
(5), centrifugal dehydration;
(6), untwisting open-width;
With SMA282A rope form untwisting scutcher, the speed of a motor vehicle with 60 is managed into the open width state with fabric in rope form;
(7), loose bake pressure scalds;
(8), HEAT SETTING: add softener 1.5/L.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201010211340.0A CN101906727B (en) | 2010-06-25 | 2010-06-25 | Short-process low-carbon dyeing and finishing process of dual-polyester chameleon crumpled decorative cloth |
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CN201010211340.0A CN101906727B (en) | 2010-06-25 | 2010-06-25 | Short-process low-carbon dyeing and finishing process of dual-polyester chameleon crumpled decorative cloth |
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Publication Number | Publication Date |
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CN101906727A true CN101906727A (en) | 2010-12-08 |
CN101906727B CN101906727B (en) | 2013-04-17 |
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CN201010211340.0A Expired - Fee Related CN101906727B (en) | 2010-06-25 | 2010-06-25 | Short-process low-carbon dyeing and finishing process of dual-polyester chameleon crumpled decorative cloth |
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN103668823A (en) * | 2013-11-22 | 2014-03-26 | 丹东优耐特纺织品有限公司 | Textile fabric pigment dyeing shading method |
CN108411536A (en) * | 2018-04-04 | 2018-08-17 | 石狮市三益织造染整有限公司 | A kind of cloth dyeing technology of recyclable washing waste water |
CN109440502A (en) * | 2018-10-25 | 2019-03-08 | 绍兴柯桥和兴印染有限公司 | A kind of dyeing and finishing technology of terylene sunshade cloth fabric |
Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN1034031A (en) * | 1987-12-31 | 1989-07-19 | 傅继树 | Acid modified terylene colour-changeable yarn and colouring method |
DE10231315A1 (en) * | 2002-07-10 | 2004-02-05 | Carl Freudenberg Kg | Coloring mixed polyamide-polyester textile material, e.g. for clothing, involves dyeing with vat dye or sulfur dye under acid to neutral conditions and then under alkaline reducing conditions and then oxidizing the dye |
CN1756871A (en) * | 2002-01-23 | 2006-04-05 | 因维斯塔技术有限公司 | Iridescent fabrics from polyamide yarns |
CN101109125A (en) * | 2007-08-27 | 2008-01-23 | 洪桂焕 | Glittering wool-like hemp-like fabric and processing technology thereof |
CN201473682U (en) * | 2009-08-27 | 2010-05-19 | 台华特种纺织(嘉兴)有限公司 | Anti-wrinkle fabric with flashing effect |
-
2010
- 2010-06-25 CN CN201010211340.0A patent/CN101906727B/en not_active Expired - Fee Related
Patent Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN1034031A (en) * | 1987-12-31 | 1989-07-19 | 傅继树 | Acid modified terylene colour-changeable yarn and colouring method |
CN1756871A (en) * | 2002-01-23 | 2006-04-05 | 因维斯塔技术有限公司 | Iridescent fabrics from polyamide yarns |
DE10231315A1 (en) * | 2002-07-10 | 2004-02-05 | Carl Freudenberg Kg | Coloring mixed polyamide-polyester textile material, e.g. for clothing, involves dyeing with vat dye or sulfur dye under acid to neutral conditions and then under alkaline reducing conditions and then oxidizing the dye |
CN101109125A (en) * | 2007-08-27 | 2008-01-23 | 洪桂焕 | Glittering wool-like hemp-like fabric and processing technology thereof |
CN201473682U (en) * | 2009-08-27 | 2010-05-19 | 台华特种纺织(嘉兴)有限公司 | Anti-wrinkle fabric with flashing effect |
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN103668823A (en) * | 2013-11-22 | 2014-03-26 | 丹东优耐特纺织品有限公司 | Textile fabric pigment dyeing shading method |
CN108411536A (en) * | 2018-04-04 | 2018-08-17 | 石狮市三益织造染整有限公司 | A kind of cloth dyeing technology of recyclable washing waste water |
CN109440502A (en) * | 2018-10-25 | 2019-03-08 | 绍兴柯桥和兴印染有限公司 | A kind of dyeing and finishing technology of terylene sunshade cloth fabric |
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CN101906727B (en) | 2013-04-17 |
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