A kind of energy-saving hot filling auxiliary device
Technical field
The present invention relates to a kind of energy-saving hot filling auxiliary device, especially a kind ofly start going to a nursery, go out rest device with bottle holder.
Background technology
The fruit-vegetable juice beverage of Chu Shouing has three kinds of canning meanses in the market: 1, high-temperature filling (85-92 degree) 2, middle temperature can (70 degree are following) 3, sterile filling (normal temperature), the identical point of these three kinds of canning meanses is that the packing of beverage all adopt water white transparency PET material, because of this material is a kind of appurtenances in the oil, so its price directly is subjected to the influence of oil price height.The PET plastic bottle that traditional high-temperature filling is used, for the high temperature resistant certain thickness of assurance that needs, its grammes per square metre is that 28 grams~32 grams do not wait.In the purpose of warm can and sterile filling all be in order to reduce the grammes per square metre of PET material, in warm can be to adopt the following temperature of 70 degree to carry out can, but drawback is the effect that 70 degree can not play sterilization at all, need to add the shelf-life that anti fouling composition guarantees its product, therefore this canning means has only some mountain vallage factories to adopt at present, and is not approved by national quality superintendent office.And sterile filling is present most popular canning means, major companies such as Chef Kang, Huiyuan's fruit juice, Wahaha, Coca-Cola for example, all using external sterile filling manufacturing line at present, the sterile filling manufacturing line is except early investment is huge, maintenance and use cost are also very high, stability requirement to the filling apparatus performance is also very high simultaneously, and the cost recovery cycle is very long.
Prior art is at bottled Juice, in the flow production line process of tea beverage etc., because the PET plastic bottle is at high-temperature filling, can form negative pressure in capping and the cooling back bottle, for guaranteeing that beverage is filled in the plastic bottle smoothly can bottle deforms not appear because of under the negative pressure condition, manufacturing enterprise can adopt the bottle of thicker plastic bottle, and be provided with a plurality of independently contraction windows in advance on one's body, just be transported to then and carry out high-temperature filling in the hot filling machine, after can finishes and cools off, these when independently contraction window can produce negative pressure in bottle in bottle local contraction, thereby the body after the assurance can bulk deformation, the sensation that takes simultaneously and hale and hearty, yet there is following problem in the bottle that this thicker while is provided with contraction window again: on the one hand, increased the grammes per square metre of bottle base, increased productive costs accordingly, be mainly reflected in the casting embryo, bottle blowing, crystallization, the power consumption of several sections such as the design of contraction window, consuming time and bottle type designs complicated problems, that is: strand machine, bottle blowing machine and crystallization aspect, the electric energy and the time that are consumed when processing thicker bottle base are low weight, it is many that thin bottle base is wanted, and production efficiency is also lower.For this heavier, bottle that body is thicker, equally there be the problem identical with the strand machine in the degree of bottle blowing machine and crystallization.On the other hand, relatively light, thin bottle also is unfavorable for energy-conservation and environmental protection; This thicker and bottle that has a negative pressure window is after through elevated temperature heat bottle placer line, filling have drink bottles enter delivery system, when falling a bottle sterilization machine, cooling tunnel, shortcomings such as bottle easy deformation, wigwag motion, less stable, in order to prevent bottle deforms, to drop, translate into, also must make and protect the body device, so also have drawbacks such as feed consumption, time-consuming, cost increase.
Summary of the invention
Purpose of the present invention, use lighter bottle before can, bottle to be put into the bottle holder and replace having now the hot filling technology ejecting the principle that the back forms bubbling at the bottom of the bottle, promptly solve contraction window is set on thicker body, need the extra body device that protects to cause the problem that cost increases, production efficiency is lower simultaneously, a kind of energy-saving hot filling auxiliary device of can cost-cutting, enhancing productivity is provided.
For realizing above purpose, the present invention has taked following technical scheme: a kind of energy-saving hot filling auxiliary device, include the machine and go out the holder machine of starting going to a nursery that is arranged on the frame, the described machine of starting going to a nursery includes the machine swivel of starting going to a nursery, the bottle holder is transported to first star wheels transport mechanism of the machine a rotating body of starting going to a nursery, the wind that the bottle that is provided with inside bubbling at the bottom of the bottle is transported on first star wheels transport mechanism send input bottle mechanism, wind send input bottle mechanism to be arranged on directly over first conveyer chain of first star wheels transport mechanism, and described bottle and bottle holder are before sending the machine swivel of starting going to a nursery to, be on first star wheels transport mechanism, the position of following aligning; The liftout attachment of starting going to a nursery that the machine a rotating body of starting going to a nursery also is provided with cam ring and bottle is pressed into the bottle holder, start going to a nursery and be provided with the push rod that is used to eject bottle bottom bubbling in the liftout attachment, cam ring rolls with the guide holder of the described liftout attachment of starting going to a nursery and is connected, machine swivel outer ring is arranged with external cam starting going to a nursery, external cam is fixed on the frame of starting going to a nursery by a plurality of upright supports, and external cam is rolled with described push rod and is connected; Be connected with the output star wheels transport mechanism that the output of bottle and bottle holder started going to a nursery of having started going to a nursery at described opposite side of starting going to a nursery the machine swivel.
Described go out the holder machine include out holder machine swivel, can finish and after bottle and bottle holder be transported to described second star wheels transport mechanism that goes out to hold in the palm the machine a rotating body, described go out to hold in the palm the machine a rotating body to be provided with to be used to compress and block bottle go out rest device, overhead cam, device at the bottom of cam, the top bottle in being used for bubbling push up back bottle down, be provided with top bottle end push rod and hanger bar in the bottle end device of top, the guide holder that goes out rest device is connected out on the pilot bar of holder machine swivel, guide holder one side is connected with overhead cam, and guide holder moves up and down along pilot bar with the track of overhead cam; The roller that is connected guide holder rolls with described overhead cam and is connected, following cam is arranged on the below of bottle holder, top bottle end device is arranged at down between cam and the bottle holder, is suspended on out on the lower flange of holder machine swivel, top bottle end push rod moves up and down on hanger bar with the track of following cam, and the roller that is fixed on bottle push rod end, the end, top rolls with described cam down and is connected; Go out to hold in the palm the opposite side of machine swivel to be connected with the output bottle star wheels transport mechanism that is used for bottle output described, be used for output bottle holder star wheels transport mechanism bottle holder output.
Described first star wheels transport mechanism also includes the first defeated holder screw rod, first fen holder star-wheel and first fen bottle star-wheel, described bottle holder is positioned on first conveyer chain successively, first conveyer chain is connected with an end of the first defeated holder screw rod, the first defeated holder screw rod other end is connected with first fen holder star-wheel, holder star-wheel opposite side was connected with the described machine swivel of starting going to a nursery simultaneously in described first minute, described first minute bottle star-wheel correspondence is arranged at the top of first fen holder star-wheel, and is connected with the machine swivel of starting going to a nursery.
Described wind send input bottle mechanism to include to carry this air channel, air channel of bottle to be connected with first fen bottle star-wheel, described air channel be arranged on first conveyer chain directly over.When breaking away from the air channel, bottle can fall in the bottle holder of the first defeated holder star-wheel along first fen bottle star-wheel.
The star wheels transport mechanism that described output has been started going to a nursery includes the second defeated holder star-wheel, second conveyer chain, this second defeated holder star-wheel one side is connected with the described machine swivel of starting going to a nursery and connects, opposite side is connected with described second conveyer chain, and this second conveyer chain is connected to the hot filling machine that is used for to bottle filling.
The present invention compared with prior art has following advantage: owing to reduced the body contraction window, only need to pass through at the bottom bubbling the further like this weight that reduces bottle base, effectively cost-cutting; It is firm that being provided with of bottle holder made things convenient for bottle, makes things convenient for can, further improved work efficiency; New filling apparatus can make PET plastic bottle grammes per square metre be reduced to 20 grams~22 grams, the prices of raw and semifnished materials of PET are per ton at more than 10,000 yuan, be that every gram is more than one minute, for manufacturer, each bottle can reduce about 10 grams, and in other words each bottle can be saved 0.1 yuan, it is an appreciable numeral, especially big output (output is: 18000 bottles/hour~36000 bottles/hour), the space of cost-cutting is just big more, and profit is just more considerable.Simultaneously.In addition, be processed as the used packing material of can from the PET raw MAT'L, on technology, many costs have also been saved, no matter be lighter bottle of grammes per square metre or heavier bottle, all to adopt injection molding machine to carry out the processing of bottle embryo, and then by blowing out bottle after the bottle blowing machine heating, the equipment of these two kinds system bottles all will expend many electric energy.Thin bottle also is different with thicker bottle consumption of current in casting embryo, bottle blowing process.This equipment except give to use producer reduced the cost of raw material also, also be a kind of up-to-date technology of energy-saving and environmental protection simultaneously.
Description of drawings
Fig. 1 is the present invention's machine deployed configuration scheme drawing of starting going to a nursery;
Fig. 2 is the present invention's machine birds-eye view of starting going to a nursery;
Fig. 3 is that the present invention starts going to a nursery that main frame launches and the process scheme drawing of starting going to a nursery;
Fig. 4 is a structural representation before and after ejecting at the bottom of the bottle bottle of the present invention;
Fig. 5 is that the present invention goes out to hold in the palm machine deployed configuration scheme drawing;
Fig. 6 is that the present invention goes out to hold in the palm the machine birds-eye view;
Fig. 7 is that the present invention goes out to hold in the palm the main frame expansion and goes out to hold in the palm the process scheme drawing;
Fig. 8 is the present invention's liftout attachment front view of starting going to a nursery;
Fig. 9 is the lateral plan of Fig. 8;
Description of reference numerals: the 1-machine of starting going to a nursery, the 11-machine swivel of starting going to a nursery, 12-wind send an input bottle mechanism, the 121-air channel, 13-first star wheels transport mechanism, 131-first conveyer chain, the 132-first defeated holder screw rod, 133-holder in first fen star-wheel, first fen bottle star-wheel of 134-, the 14-liftout attachment of starting going to a nursery, 141-push rod, 142-guide holder, 145-first roller, 146-second roller, 147-first pilot bar, 148-second pilot bar, the 149-guide housing, the star wheels transport mechanism that 15-output has been started going to a nursery, the 151-second defeated holder star-wheel, 152-second conveyer chain, 2-goes out the holder machine, 21-goes out to hold in the palm the machine swivel, 213-lower flange, 22-second star wheels transport mechanism, 221-second conveyer chain, the 222-second defeated holder screw rod, 223-holder in second fen star-wheel, 23-goes out rest device, the 231-guide holder, the 232-pilot bar, 233-roller, 24-overhead cam, cam under the 25-, 26-top bottle end device, 261-top bottle end push rod, 262-roller, the 263-hanger bar, 27-output bottle star wheels transport mechanism, 271-output bottle star-wheel, 272-output bottle conveyer chain, 28-output bottle holder star wheels transport mechanism, 281-output bottle holder star-wheel, 282-output bottle holder conveyer chain, 3-bottle, the 31-bubbling, the 32-groove, the holder of 4-bottle, 41-boss, the 5-cam ring, the 6-external cam, the 10-frame of starting going to a nursery, 20-goes out to hold in the palm frame.
The specific embodiment
Below in conjunction with the drawings and specific embodiments content of the present invention is described in further details.
Embodiment:
See also Fig. 1 to shown in Figure 3, a kind of energy-saving hot filling auxiliary device, include to be separately positioned on and start going to a nursery frame 10 and go out to hold in the palm the machine 1 and go out holder machine 2 of starting going to a nursery on the frame 20, the machine 1 of starting going to a nursery includes the machine swivel 11 of starting going to a nursery, bottle holder 4 is transported to first star wheels transport mechanism 13 in the machine swivel 11 of starting going to a nursery, the wind that the bottle 3 that is provided with inside bubbling 31 at the bottom of the bottle is transported on first star wheels transport mechanism 13 send input bottle mechanism 12, wind send input bottle mechanism 12 to be arranged on directly over first conveyer chain 131 of first star wheels transport mechanism 13, and bottle 3 and bottle holder 4 are before sending the machine swivel 11 of starting going to a nursery to, on first star wheels transport mechanism 13, be in, the position of following aligning; The liftout attachment 14 of starting going to a nursery of starting going to a nursery and also being provided with cam ring 5 in the machine swivel 11 and bottle 3 being pressed into bottle holder 4, be provided with the push rod 141 that is used to eject bottle 3 bottom bubblings 31 in this liftout attachment 14 of starting going to a nursery, cam ring 5 rolls with the guide holder of the liftout attachment 14 of starting going to a nursery and is connected, starting going to a nursery liftout attachment 14 can up-and-down movement under the drive of cam ring 5, machine swivel 11 outer rings are arranged with external cam 6 starting going to a nursery, external cam 6 is fixed on the frame 10 of starting going to a nursery by five upright supports, and external cam 6 is rolled with push rod 141 and is connected; Push rod 141 is done to stretch out and the action of withdrawing under the drive of external cam 6; Be connected with the output star wheels transport mechanism 15 that the output of bottle 3 and bottle holder 4 started going to a nursery of having started going to a nursery at the opposite side of the machine swivel 11 of starting going to a nursery.
See also Fig. 5 to shown in Figure 7, go out holder machine 2 and include out holder machine swivel 21, bottle and bottle after can finishes are also held in the palm 4 second star wheels transport mechanisms 22 that are transported to out in the holder machine swivel 21, in going out to hold in the palm machine swivel 21, be provided be used to compress and block bottle 3 go out rest device 23, overhead cam 24, following cam 25, be used for bubbling 31 push up back the bottle in the top bottle at the bottom of device 26, be provided with top bottle end push rod 261 and hanger bar 263 in the top bottle end device 26, the guide holder 231 that goes out rest device 23 is connected out on the pilot bar 232 of holder machine swivel 21, guide holder 231 1 sides are connected with overhead cam 24, and guide holder 231 moves up and down along pilot bar 232 with the track of overhead cam 24; The roller 233 that is connected guide holder 231 rolls with overhead cam 24 and is connected, following cam 25 is arranged on the below of bottle holder 4, top bottle end device 26 is arranged at down between cam 25 and the bottle holder 4, is suspended on out on the lower flange 213 of holder machine swivel 21, top bottle end push rod 261 tracks with following cam 25 move up and down on hanger bar 263, and the roller 262 that is fixed on bottle push rod 261 ends, the end, top rolls with following cam 25 and is connected; Be connected with the output bottle star wheels transport mechanism 27 that is used for bottle 3 outputs at the opposite side that goes out to hold in the palm machine swivel 21, be used for output bottle holder star wheels transport mechanism 28 bottle holder 4 outputs.
Said mechanism concrete composed as follows described:
First star wheels transport mechanism 13 also includes the first defeated holder screw rod 132, first minute holder star-wheel 133 and first fen bottle star-wheel 134, bottle holder 4 is positioned on first conveyer chain 131 successively, first conveyer chain 131 is connected with an end of the first defeated holder screw rod 132, first defeated holder screw rod 132 other ends are connected with first fen holder star-wheel 133, holder star-wheel 133 opposite sides were connected with the described machine swivel 11 of starting going to a nursery simultaneously in described first minute, first fen bottle star-wheel 134 correspondence is arranged at the top of first fen holder star-wheel 133, and is connected with the machine swivel 11 of starting going to a nursery.
Wind send input bottle mechanism 12 to include the air channel 121 of carrying bottle 3, and this air channel 121 is connected with first fen bottle star-wheel 134, air channel 121 be arranged on first conveyer chain 131 directly over.
The star wheels transport mechanism 15 that output has been started going to a nursery includes the second defeated holder star-wheel 151, second conveyer chain 152, these second defeated holder star-wheel 151 1 sides are connected with the machine swivel 11 of starting going to a nursery, opposite side is connected with second conveyer chain 152, and this second conveyer chain 152 is connected to the hot filling machine that is used for to bottle filling.
Input second star wheels transport mechanism 22 of having started going to a nursery includes the defeated holder screw rod of second conveyer chain 221, second 222, second fen holder star-wheel 223, bottle holder 4 is placed on second conveyer chain 221, second conveyer chain 221 is connected with an end of the second defeated holder screw rod 222, these second defeated holder screw rod 222 other ends are connected with second fen holder star-wheel 223, and the second defeated holder star-wheel 223 is connected with going out to hold in the palm machine swivel 21 simultaneously.
Output bottle star wheels transport mechanism 27 comprises output bottle star-wheel 271, output bottle conveyer chain 272, and these output bottle star-wheel 271 1 sides are connected with going out to hold in the palm machine swivel 21, and opposite side is connected with described output bottle conveyer chain 272; Output bottle holder star wheels transport mechanism 28 comprises output bottle holder star-wheel 281, output bottle holder conveyer chain 282, and these output bottle holder star-wheel 281 1 sides are connected with going out to hold in the palm machine swivel 21, and opposite side is connected with output bottle holder conveyer chain 282.
Please in conjunction with consulting Fig. 8 and shown in Figure 9, the liftout attachment 14 of starting going to a nursery also comprises second roller 146, is arranged on first roller 145 on guide holder 142 1 sides, and with guide holder 142 both sides bonded assemblys, first pilot bar 147 and second pilot bar 148; Push rod 141 is connected with second pilot bar 148 by second roller 146, and second roller 146 is also connected on the external cam 6, and push rod 141 moves up and down with the track variation of external cam 6 second pilot bar 148 along guide holder 142 directions; Cam ring 5 rolls with first roller 145 and is connected, and guide holder 142 moves up and down with the track variation of cam ring 5.
Push rod 141 and bottle 3 coaxial settings, the liftout attachment 14 of starting going to a nursery is used to the guide housing 149 that card is established the bottle bottleneck towards also being provided with on the end of bottle bottleneck when the liftout attachment 14 of starting going to a nursery is pushed down bottle.
In conjunction with shown in Figure 4, place, close bottom, bottle 3 bottoms is provided with the groove 32 around body, corresponding with groove 32 positions after bottle asks 4 inwall places to be provided with in bottle 3 is pressed into bottle holder 4, as to be fastened on groove 32 places boss 41.
Please shown in Figure 3 in conjunction with consulting, it is as follows that present embodiment bottle and bottle holder enter the machine working process of starting going to a nursery:
Need be provided with bubbling 31 inwardly in the bottom surface of bottle 3 in advance, it helps to eliminate the contraction window that is arranged on body, and this bottle 3 is carried by air channel 121 and come, and bottle holder 4 is carried by first conveyer chain 131;
Bottle 3 by with 134 fens bottles of first fen bottle star-wheel of air channel 121 bonded assemblys, bottle holder 4 through the holder in 132 fens of the first defeated holder screw rod, first fen holder star-wheel 133 input back and the bottle 3 after dividing bottle carry out the transition to one to one in the machine swivel 11 of starting going to a nursery;
Bottle 3 and bottle holder 4 are aimed at up and down for 11 li at the machine swivel of starting going to a nursery, and enter the stage of bottle holder 4 at bottle 3, start going to a nursery liftout attachment 14 under the effect of deadweight and cam ring 5, and bottle 3 is pressed in the bottle holder 4; Stage at the bottom of ejecting bottle, please consult (from left to right) shown in Figure 4 simultaneously, present embodiment is realized the bubbling inwardly 31 of bottle 3 is ejected bottle 3 by the push rod 141 that is arranged in the liftout attachment 14 of starting going to a nursery, this push rod 141 rolls with external cam 6 and is connected, control the up-and-down movement of push rod 141 by this external cam 6, after at the bottom of push rod 141 stretches out the liftout attachment 14 of starting going to a nursery bubbling 31 is ejected bottle, this moment bottle start going to a nursery and eject bottle at the bottom of requirement finish, the liftout attachment 14 of starting going to a nursery is mentioned under the effect of cam ring 5 and is left bottle 3, push rod 141 is outside under the action of cam then, again be recovered in the liftout attachment 14 of starting going to a nursery, prepare working cycle next time;
Through above-mentioned steps, bottle 3 enters in the bottle holder 4 smoothly, and at the bottom of push rod 141 also ejected the bubblings 31 in the bottle 3 bottle, the bottle holder 4 that includes bottle 3 was via the second defeated holder star-wheel 151,152 outputs of second conveyer chain and be transported in the hot filling machine for can.
See also shown in Figure 7ly, it is as follows that present embodiment bottle and bottle holder enter out holder machine working process:
Carry and carry out the transition to out in the holder machine swivel 21 through the defeated holder screw rod of second conveyer chain 221, second 222, second fen holder star-wheel 223 through the bottle 3 behind the hot filling mechanical irrigation dress and bottle holder 4 (this moment, bottle 3 was gone into bottle holder 4);
After entering out in the holder machine swivel 21, go out rest device 23 and under the effect of overhead cam 24, compress bottle 3, top bottle end device 26 jack-up upwards under the effect of cam 25 down, the bubbling 31 that top bottle end push rod 261 will protrude the bottle end pushes up back bottle interior (see also Fig. 4 from right to left shown in), at this moment, guide holder 231 track with overhead cam 24 under the effect of overhead cam 24 that goes out rest device 23 moves up and down along pilot bar 232, blocking bottleneck upwards mentions bottle 3, make bottle 3 leave bottle holder 4, finish bottle pucking bubble 31 and pushed up back the requirement that breaks away from bottle and bottle holder;
After bottle 3 left bottle holder 4, bottle 3 and bottle holder 4 were transferred out holder machine swivel 21 respectively, and at first, bottle holder 4 outputs in the machine 1 of starting going to a nursery behind output bottle holder star-wheel 281, output bottle holder conveyer chain 282, carries out new working cycle; Then, bottle 3 together with going out rest device 23 after overhead cam 24 declines, outputs to down production process one via an output bottle star-wheel 271, an output bottle conveyer chain 272 in going out to hold in the palm machine swivel 21.
Above-listed detailed description is at the specifying of possible embodiments of the present invention, and this embodiment is not in order to limiting claim of the present invention, and the equivalence that all the present invention of disengaging do is implemented or change, all should be contained in the claim of this case.