CN2186745Y - Thick liquid positive pressure auto-bottling capper - Google Patents

Thick liquid positive pressure auto-bottling capper Download PDF

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Publication number
CN2186745Y
CN2186745Y CN 93244240 CN93244240U CN2186745Y CN 2186745 Y CN2186745 Y CN 2186745Y CN 93244240 CN93244240 CN 93244240 CN 93244240 U CN93244240 U CN 93244240U CN 2186745 Y CN2186745 Y CN 2186745Y
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bottle
machine
bottling
gear
binder
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Expired - Fee Related
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CN 93244240
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Chinese (zh)
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赵子生
施彦章
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JUSHAN MACHINERY FACTORY BEIJING
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JUSHAN MACHINERY FACTORY BEIJING
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Abstract

The utility model relates to an automatic bottling and capping machine for viscous fluids, which is mainly used for food and beverage industry. The machine is composed of a bottling machine, a capping machine and a bottle conveyer, wherein driving gears are completely distributed on the same plane, four guide wheel shafts and an intermediate gear are arranged in three gear boxes, a pressing cylinder and a bottling valve are connected by a hose, and a bottling quantity adjustment mechanism is provided with a combined piston. The utility model can respectively adjust the bottle height, the bottle diameter, the bottling amount, the output capacity, etc., and has the ideal mode of pressurized bottling of the viscous fluids.

Description

Thick liquid positive pressure auto-bottling capper
The utility model is a kind of machine about the capping of viscous fluid material auto-filling.
It relates to the package packing machine field of light industry and food machinery industry.Be used for the follow-up pressure can and the capping of viscous fluid material.Except being used for beverage filling, also can be used for the auto-filling and the capping of cosmetics, purging medium and soup.
The physicochemical property difference of various liquid material is very big, thereby used packaging process and device category are various.As the normal pressure bottle placer, be to utilize the deadweight of liquid material and flowing power, inject container automatically; Low vacuum filling machine is earlier container to be vacuumized, cause condition of negative pressure after, allow the liquid material under differential pressure action, suck container again; Isobar filling machine is after causing equipressure (generally the being higher than ambient pressure) condition of airtight liquid bath and container by machine earlier, to pour into again, and this machine mainly is suitable for containing the can of gas-liquid material, just comes can with it as beverages such as beer, carbonated drinks.More than these methods and machine obtained widespread production and use at home and abroad, also can satisfy users' requirement on technical maturation, the performance.But with regard to the viscous fluid material, its principal particulars is that viscosity height, flowing power are poor, does not generally contain gas.Thereby to adopt aforementioned the whole bag of tricks and machine all be unfavorable.
The purpose of this utility model is, at the above-mentioned characteristic of viscous fluid material, provides a kind of simple in structure, malleation filling apparatus that capacity rating is higher.
The utility model (Fig. 2) is made up of bottle placer (A), capsuling machine (B) and machine conveyor three parts.Bottle placer and capsuling machine are installed on the public rigid base (1), and machine conveyor is divided into two sections---and powered-flight phase, driven section is rigidly connected in the both sides (Figure 10) of filling and sealing machine.
Bottle placer (Fig. 2) is made up of litre flask cam (2), binder cam (3), gear case (4), eccentric bottle holder (5), can amount regulating mechanism (6), guide wheel (7), binder cylinder (8), filling valve (9), basin-like body (10), flexible pipe (11), hopper (12), floating drum valve (13), the high regulating mechanism of bottle (14) etc.
The whole transmission gears of this machine are distributed in the same plane, the transmission gear (Z of four guide wheels 4), (Z 5), (Z 7), (Z 9), connect same intermediate gear (Z 6) be separately positioned on (Fig. 2) in three gears case (4), gear case all has window, for gear pair (Z 3)-(Z 4), (Z 3-(Z 5), (Z 8)-(Z 7), (Z 8)-(Z 9) transmission is meshed and the slack list of defeated bottle chain belt is passed through, each binder cylinder evenly is fixed in the outer eaves place of basin-like body (10), be connected with flexible pipe (11) between binder cylinder (8) and the filling valve (9), can amount regulating mechanism (6) among the figure (2) sees figure (4) for details, have a two-piece piston, constitute by push rod (15), piston body (18), swivel nut (16), back tightening nut (17) respectively, can realize the adjusting of can amount by the effective travel that changes piston.
Advantage of the present utility model and effect.Under condition of normal pressure, the moving speed of viscous fluid materials flow is slow, limited can efficient, carry out machinery pressurization after problem just can solve.When adopting low vacuum filling machine because aspirate tube stops up easily, not easy to clean, influence ordinary production, the malleation bottle placer does not have this defective.Isobar filling machine, on principle of work, after causing isobaric condition by machine, deadweight that still must mat liquid material is injected container with flowing power, its shortcoming is identical with non-pressure process.This shows that adopting mechanical pressuring method to pour into for the viscous fluid material is a kind of more satisfactory mode.
This mechanical irrigation loading amount between 250~500ml, bottle high between 180~255mm, filling speed 1500~3000 bottles/time between adjustable, adapt to bottle footpath scope between φ 60~φ 80.Has certain production comformability.
Description of drawings
Fig. 1 is a planar view of the present utility model.
Fig. 2 is canned capsuling machine structure and fundamental diagram.
Fig. 3 is the constructional drawing of filling valve.
Fig. 4 is binder cylinder and filling device regulating mechanism constructional drawing.
Fig. 5 is the floating drum valve constitution figure of control hopper liquid level.
Fig. 6 is the high regulating mechanism constructional drawing of bottle.
Fig. 7 is that the capsuling machine structure is always schemed.
Fig. 8 is a capsuling machine pressure head constructional drawing.
Fig. 9 is defeated automatically lid arrangement constructional drawing.
Figure 10 is machine conveyor structure and fundamental diagram.
Describe technology implementation example of the present utility model in detail below in conjunction with above-mentioned accompanying drawing.
This filling and sealing machine is by same moving source motor-driven (Fig. 1).This machine adopts MB22Y type (3KW, 1440r/min) change speed motor, and output speed is made infinite speed variation between 300~600r/min.Cycloidal-pin wheel retarder through direct connection slows down than U=1/43 by reduction of speed again, then through gear pair (Z 1)-(Z 2), drive bottle placer big gear wheel (Z 3) do anti-clockwise revolution.Later on again by gear (Z 4), (Z 5) drive the guide wheel revolution of bottle placer, finish the importing and the derivation of bottle.Gear (the Z of capsuling machine 8) motion from intermediate gear (Z 6), capsuling machine guide wheel gear (Z 7).
Figure 932442404_IMG2
The work of bottle placer, from state shown in the figure (2), litre flask cam (2) progressively rises eccentric bottle holder (5), prop up when bottleneck after the lower end guide pin bushing (19) of filling valve (9) (below see Fig. 3), spool moves on (20), inner spring (21) rises the beginning compression, final valve changes pressure section state (aperture b among Fig. 3 over to by original material state of taking out, c centering), binder cam this moment (3) rises the binder piston, force the liquid material to be pressed into the bottle from binder cylinder (8), perfusion finishes, and the bottle holder descends, filling valve (9) is got back to the material state of taking out (aperture a among Fig. 3 again, b is communicated with), so circulation is more than.This is a kind of equivalent canning means, and the binder cylinder is again a measuring cup.Can amount regulating mechanism (6), can change the effective travel (50~100mm) of binder piston, to realize the adjusting (250~500ml) of can amount, in figure (4), unclamp nut (17), the screw-in depth of Adjusting bolt Adjusting screw (16) in piston body (18) can change the effective travel of piston.
Regulating mechanism (14) can be realized the lifting of hopper (12), to adapt to a bottle High variation.With hand rotary worm (27), then worm gear (25) rotation, latter's endoporus is a nut, thereby forces leading screw (22) lifting among the figure (6).Feather key (23) stops leading screw to rotate.Adjustment finishes also should tightly go up blind nut (26) and screw (24).
Floating drum valve and hopper liquid level control (Fig. 5).From the outside input, valve body (29) is tightened in retaining head (30) the liquid material from pipe (28).When liquid level was too high in the groove, floating drum (13) rose, and aperture a, b dislocation as shown in the figure stops the liquid material to enter.Otherwise cross when low when liquid level, floating drum sinks, and aperture a, b are communicated with, and the liquid material enters hopper.Pipe (28) is fixed in machine exterior, and a mouthful end screw thread is screwed in the valve body (29).
Capsuling machine (Fig. 7) is made up of automatically defeated lid arrangement (31), slideway (32), crownewr head (34), cam (33), solid axle (35), hollow shaft (36), gear (37), control hand wheel (38), support (39) etc.
Capsuling machine when work, earlier by defeated lid arrangement (Fig. 9) automatic transport bottle cap to the crownewr head lower end.Hopper deposits a large amount of bottle caps in (40), stir dish (44) and under motor and retarder (43) driving, make low speed rotation, stir spring and stir bottle cap, part is in that the lid in the slit skids off along slideway (32) one by one between rotating disk (42) and orienting lug (41), platen (45), be orientated correct lid and cover device and drop down onto the slideway lower end, be blown into the pressure head lower end, schemed (8) middle magnet (46) and hold by pressurized air through picking, just smear by facing device again, can carry out gland.
Capsuling machine has 6 identical pressure heads, controls its motion by figure (7) cam (33).Cam forces pressure cylinder (51) to move down by roller (55) (below see Fig. 8), when bottleneck withstands bottle cap and magnet steel seat (47), the gland process begins to carry out, gland core bar this moment (52) stops to move down, because the rigidity of little spring (50) far below big spring (53), so little spring compresses, guide (49) drives Die for pressing cap (48) and moves down, is finished gland work, Die for pressing cap (48) side stops to move down when contacting up to part (52), (54), and gland is finished.When cam (33) went up pressure cylinder (51), little spring (50) had guaranteed that bottleneck separates automatically with Die for pressing cap, and process will continue to carry out.Rotate handwheel (38) (Fig. 7), make solid axle (35) do lifting, can make pressure head or liter or fall the high adjusting of realization bottle.
The motion of machine conveyor (Figure 10) from motor (58) (1.1kw.1420r/min), pass in link lever type stepless speed changer (u34-1.5 type) again through link chain mechanism (63), reach the driving wheel (62) of defeated bottle chain belt (65) through cone belt (59), drive the motion of defeated bottle chain belt right-to-left, control hand wheel (61) can be realized the stepless adjustment of chain belt linear velocity.Motor mount (57) can be gone up at column (56) and move, to regulate the degree of tension of belt (59).Height, the width of guardrail (64) are all adjustable, to adapt to the high and bottle footpath variation of bottle.

Claims (1)

1, the utility model is made up of bottle placer, capsuling machine and machine conveyor three parts, and bottle placer and capsuling machine are installed on the public rigid base (1), and machine conveyor is divided into two sections-powered-flight phase and driven section, is rigidly connected in the both sides of filling and sealing machine; Bottle placer is made up of litre flask cam (2), binder cam (3), eccentric bottle holder (5), can amount regulating mechanism (6), binder cylinder (8), filling valve (9) hopper (12), floating drum valve (13), the high regulating mechanism of bottle (14) etc.;
It is characterized in that whole transmission gears are distributed in the same plane, the transmission gear (Z of 4 guide wheels 4), (Z 5), (Z 7), (Z 9), connect same intermediate gear (Z 6), being placed in respectively in three gears case (4), gear case all has window, for gear pair (Z 3)-(Z 4), (Z 3)-(Z 5), (Z 8)-(Z 7), (Z 8)-(Z 9) transmission is meshed and the slack list of defeated bottle chain belt is passed through; 16 binder cylinders (8) evenly are fixed in the outer eaves place of basin-like body (10), are connected with flexible pipe (11) between binder cylinder (8) and the filling valve (9); Can amount regulating mechanism (6) has a two-piece piston, is made of push rod (15), piston body (18), swivel nut (16), back tightening nut (17) respectively.
CN 93244240 1993-11-16 1993-11-16 Thick liquid positive pressure auto-bottling capper Expired - Fee Related CN2186745Y (en)

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CN 93244240 CN2186745Y (en) 1993-11-16 1993-11-16 Thick liquid positive pressure auto-bottling capper

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Application Number Priority Date Filing Date Title
CN 93244240 CN2186745Y (en) 1993-11-16 1993-11-16 Thick liquid positive pressure auto-bottling capper

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CN2186745Y true CN2186745Y (en) 1995-01-04

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Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101891138A (en) * 2010-07-07 2010-11-24 陈刚 Energy-saving hot filling auxiliary device
CN105731332A (en) * 2016-05-09 2016-07-06 苏州高新区鼎正精密机电有限公司 Automatic cosmetics filling device
CN107512692A (en) * 2017-09-08 2017-12-26 宁波津华文具有限公司 A kind of Full-automatic glue water filling machine
CN110654637A (en) * 2019-09-27 2020-01-07 张江亮 Intelligent production equipment based on automatic filling and tail sealing of hose
CN111532499A (en) * 2020-05-11 2020-08-14 江西康怡食品有限公司 Canned ice cream production system
CN112062081A (en) * 2020-09-09 2020-12-11 长沙平信制药包装机械有限公司 Existing formula beverage production line and technology

Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101891138A (en) * 2010-07-07 2010-11-24 陈刚 Energy-saving hot filling auxiliary device
CN101891138B (en) * 2010-07-07 2012-09-26 广州俊升轻工机械有限公司 Energy-saving hot filling auxiliary device
CN105731332A (en) * 2016-05-09 2016-07-06 苏州高新区鼎正精密机电有限公司 Automatic cosmetics filling device
CN107512692A (en) * 2017-09-08 2017-12-26 宁波津华文具有限公司 A kind of Full-automatic glue water filling machine
CN110654637A (en) * 2019-09-27 2020-01-07 张江亮 Intelligent production equipment based on automatic filling and tail sealing of hose
CN111532499A (en) * 2020-05-11 2020-08-14 江西康怡食品有限公司 Canned ice cream production system
CN112062081A (en) * 2020-09-09 2020-12-11 长沙平信制药包装机械有限公司 Existing formula beverage production line and technology

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