CN101890748A - Process for manufacturing full-bamboo embossed pattern plate - Google Patents

Process for manufacturing full-bamboo embossed pattern plate Download PDF

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CN101890748A
CN101890748A CN2009100516832A CN200910051683A CN101890748A CN 101890748 A CN101890748 A CN 101890748A CN 2009100516832 A CN2009100516832 A CN 2009100516832A CN 200910051683 A CN200910051683 A CN 200910051683A CN 101890748 A CN101890748 A CN 101890748A
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bamboo
modification
full
embossed pattern
manufacturing process
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葛会龙
葛晟亮
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Abstract

The invention discloses a process for manufacturing a full-bamboo embossed pattern plate. In the process, modified bamboo fibers, bamboo filaments and bamboo strips are paved and arranged in a bundle shape on a pattern template with a customized pattern and are made into a wide high-strength high-density embossed pattern-face embryonic plate through high temperature and high pressure. The process for manufacturing the full-bamboo embossed pattern plate can increase specifications and varieties of materials and save the materials and labor.

Description

A kind of manufacturing process of full-bamboo embossed pattern plate
Technical field:
The present invention relates to a kind of manufacture method of full bamboo board, particularly a kind of manufacturing process of full-bamboo embossed pattern plate.
Background technology:
Principal home's tool, art work, building, engineering, agricultural are solid wood material, building stones, chemical industry synthetic material, metal material or reinforced concrete making etc. with the sheet material major part in the market.
Wherein be difficult to solve whole forward structures in the processing of solid wood material, building stones, thereby influence physical and chemical index, influence problem such as appearance looks elegant, easily produce waste material, waste energy consumption, waste of manpower resource, the situation of losing time; The follow-up maintenance of need of the employing metal material that has, and maintenance free costing an arm and a leg.And solid wood material, building stones, chemical industry synthetic material, metal material all because of natural resources poor deficient, cost an arm and a leg, many defectives such as processed complex, unfavorable ecological, environmental protective, utilization rate are low, and the infringement natural ecological environment that has, the China and the international society of the material that has has completely forbidden and has felled or the restriction felling, trends towards shrinking the trend of production.The high strength that therefore full bamboo board possesses, high density, multi-functional alternative with the obvious advantage.
The bamboo output of China occupies the world and reaches 35%, and bamboo is as second resource of China forest, and quantity is big, distribution is wide, potentiality are unlimited.And bamboo is the circulation plant that grows the fastest in the world, and the speed of growth is speed 3 times of livings eucalyptus, on average every day the fastest can the growth about 1 meter.And the permanent shaped of bamboo is about 30~40 days, and the cutting cycle is short, and with the comparable woods of the bamboo grove of area 35% the oxygen that discharge, a bamboo can be fixed 6 cubic metres of soil more, and the per hectare bamboo grove can absorb 12 tons of carbon dioxide in air, but 1000 tons of retainings.So the development and utilization of bamboo, to nature, ecological, environmental protection is very favourable.But the bamboo industry of China now still is in the extensive stage of processing.
Summary of the invention:
The present invention is directed to present master's house tool, art work, building, engineering, agricultural adopts solid wood material with the sheet material major part, building stones, the chemical industry synthetic material, metal material or reinforced concrete are made existing problem, and provide a kind of manufacture method of full bamboo board, during the sheet material that makes according to this method can be applied to, the top-grade furniture material, door and door pocket plate, the exterior window trim plate, decorative materials, staircase boards, the local-style dwelling houses floor, skirting, handicraft, the villa material, the mausoleum, hall, the Room, pavilion, the large-scale decorative carved board of building, post, beam, cut off body of wall, horizontal inscribed board, signboard, handicraft, high-grade gift box etc.
In order to achieve the above object, the present invention adopts following technical scheme:
A kind of manufacturing process of full-bamboo embossed pattern plate, this technology may further comprise the steps:
(1) will make the bamboo chip Ex-all epicutile wax that the sheet material overall structure is adopted, and the inwall hard layer;
(2) bamboo chip of handling well is carried out modification and handle, can process many kinds bamboo so that realize this technology, soon the bamboo chip full wafer is rolled into and is bamboo fibre, bamboo silk, bamboo bar bundle form, and splits and not broken modification bamboo material;
(3) carry out degreasing, dyeing, oven dry processing to handle the modification bamboo material that obtains by step (2);
(4) the modification bamboo material after handling through step (3) is flooded glue, ageing, oven dry processing;
(5) the modification bamboo after ageing material is mated formation organize embryo on the steel decorative pattern template of customization decorative pattern into;
(6) apply high temperature and 35~47kg/cm through hot press again 2High pressure, to make density be 1.2~1.35kg/cm in typing 2, specification is the large format cotton ginning face embryonic plate of 5200mm * 1350mm * 3~100mm;
(7) embryonic plate is tailored into furniture or art work sheet material as required.
The preceding need of described step (1) block sub-argument to the bamboo wood that adopts, and bamboo wood is reserved the 1-2cm surplus by required specification block trimming, and press bamboo wood footpath level sub-argument and sort out.
Described bamboo chip is owing to adopt modified technique to handle, kind of bamboo surplus the bamboo raw material can select 10 for use, and can adopt by the wall thickness of bamboo wood respectively and tangentially cut open sheet or radially cut open sheet and make; The width of bamboo chip is not limit, and thickness is 3~6mm.
The modification bamboo material that obtains in the described step (2) is for being the sheet modification bamboo material of bamboo bar bundle, bamboo silk, bamboo fibre mixed style; The diameter dimension of described bamboo silk, the intrafascicular bamboo bar of bamboo bar is 1~2.9mm, and described bamboo fibre is got its natural fiber state.
Described step (3) specifically is treated to: the modification bamboo material that at first will roll is delivered to steam boiling water groove by machinery and carries out boiling, to reach the purpose to the degreasing of modification bamboo material; Then the material of the modification bamboo after the degreasing is dehumidified; The online staining trough that is delivered to of modification bamboo material after then will dehumidifying again dyes; The modification bamboo material oven dry that at last dyeing is finished is so that carry out later process.
Impregnation in the described step (4) adopts different cloth glue modes according to different needs: the civilian employing plant type glue cloth glue that needs, requirement of engineering adopts aldehyde adhesive, fire retardant, insecticide, anticorrisive agent cloth glue.
Described step (5) is being mated formation group during embryo, the panel of sheet material by modification bamboo material bamboo bar bundle, bamboo silk or bamboo fibre by thick, the thin or long and short form that equates or do not wait respectively forward arrange the into steel decorative pattern template group embryo of customization decorative pattern of mating formation; Central layer, base plate can be by bamboo mat, bamboo curtain splints, or modification bamboo material bamboo bar bundle, bamboo silk or bamboo fibre by thick, the thin or long and short form that equates or do not wait respectively forward arrange the into steel decorative pattern template group embryo of customization decorative pattern of mating formation.
Described bamboo mat is by the bamboo chip braiding of consistency of thickness, and described bamboo curtain splint is by the bamboo chip lace of consistency of thickness.
The steel decorative pattern template of described customization decorative pattern is corresponding with the sheet material shape, which is provided with corresponding cotton ginning pattern.
When carrying out thermocompression forming in the described step (6), hot pressing temperature is set according to cloth glue mode: if employing plant type glue cloth glue, hot pressing temperature is controlled at 170~180 degree, press sheet material embryonic plate thickness setting heat time heating time simultaneously, initial total time is set by 1 minute mode of every 1mm setting, when embryonic plate typing back thickness surpasses 20mm, whenever thicken 1mm and prolong 8-10 second;
If adopt aldehydes glue cloth glue, hot pressing temperature is controlled at 125~140 degree, press embryonic plate thickness setting heat time heating time simultaneously, and initial total time is set 1 fen master slave mode by every 1mm and sets, when embryonic plate typing back thickness surpasses 20mm, whenever thicken 1mm prolongation 5-8 second.
The manufacturing process of the full bamboo board that technique scheme obtains can utilize fully that resource is abundant, bamboo (available more than 10 the bamboo kinds) natural quality of cycling deposition utilization is developed and had both the sheet material that high-quality timber attribute can be optimized the bamboo characteristic again fast.
The cotton ginning sheet material that this technology makes has cotton ginning decorative pattern, high strength, anti-flammability, anti-ly damages by worms, wearability, anti-ly rottenly, anti-go mouldy, low water absorption, the coefficient of expansion is little, the sound-insulating performance is good etc. with seam closely, install firmly, be convenient to engrave and mill car and dig engraving, mosaic, Practical Performance such as attractive and durable, it is the intensive processing cotton ginning sheet material that becomes various color patterns and edge to be combined into again also, increases designs and varieties, the application of full-bamboo embossed pattern plate.
The auxiliary material of this technology and the bamboo raw material of the full bamboo board that is developed to different gears of making a silk purse out of a sow's ear again simultaneously, improve deep processing of full bamboo and the utilization rate of full bamboo and reached 80%, simultaneously owing to adopt modified technique, kind of bamboo surplus its bamboo raw material can select 10 for use has been widened with the raw material of the alternative famous and precious timber of high-quality of bamboo and has been selected the field for use.Can save comprehensive production cost 200~300%, improve output 200~300%, be benefit the nation, the manufacture method that can make the full-bamboo embossed pattern plate of many kinds fast in a large number of favorable to the people, sharp enterprise.
The present invention not only considers, has designed, solved high strength, high density, the material exquisiteness, tight of the deep processing needs of full bamboo board and application thereof from preceding working procedure, have that forward intensity is good, suit to be applied to characteristics such as structural member, be convenient to again intensive processing as engrave, carve, carving, car, mill, plane, Laser Processing and mosaic technology need etc., the parts, handicraft, high-grade gift box, building decoration, building structure that therefore can be widely used in medium-to-high grade furniture are with material etc.
The manufacturing process of full-bamboo embossed pattern plate provided by the invention adopts the decorative pattern template, makes the effect of decorative patterns that presents decorative pattern face, base plate fast.This technology can be simplified road, back processing technology, saves process time, and processing cost increases the use field simultaneously.
Description of drawings:
Further specify the present invention below in conjunction with the drawings and specific embodiments.
Fig. 1 is a structural representation of the present invention.
Fig. 2 is the structural representation of template among the present invention.
The specific embodiment:
For technological means, creation characteristic that the present invention is realized, reach purpose and effect is easy to understand, below in conjunction with concrete diagram, further set forth the present invention.
The present invention is in order to solve present master's house tool, art work, building, engineering, agricultural adopts solid wood material with the sheet material major part, building stones, the chemical industry synthetic material, metal material or reinforced concrete are made existing problem, and provide a kind of manufacture method of full bamboo board, the main application fields of the sheet material that makes according to this method: furniture parts, stool chair parts, sofa frame, door and door pocket plate, window and exterior window trim plate, rain (sun) paulin, the garage material, the club material, ornament materials, the construction material structural member, handicraft and engineering thereof material such as highway anticollision barrier, column, the agricultural booth column, stringer etc.
In order to achieve the above object, the invention provides a kind of manufacturing process of full-bamboo embossed pattern plate, its concrete implementation step as shown in Figure 1:
Step 1 is at first blocked sub-argument to the bamboo wood that adopts, and bamboo wood is reserved the 1-2cm surplus by required specification block trimming, and press bamboo wood footpath level sub-argument and sort out.
Step 2 is made the required bamboo chip of manufacturing sheet material with blocking the bamboo wood that sub-argument handles well, when making bamboo chip, can adopt by the wall thickness of bamboo wood tangential cut open sheet or radially cut open sheet make, the width of bamboo chip is not limit simultaneously, thickness is 3~6mm.
Step 3 will be used to make the integrally-built bamboo chip of sheet material by the epidermis Ex-all of machinery with bamboo chip, to reach the purpose of removing wax on the bamboo chip, simultaneously with the inwall hard layer Ex-all of bamboo chip, so that follow-up processing;
Step 4, to be rolled into by the roller full wafer through the bamboo chip that step 3 is handled well and split and not broken modification bamboo material, promptly make it to form and be bar pencil, thread or fibrous bamboo silk, bamboo bar bundle or bamboo fibre, wherein the diameter dimension of bamboo silk, the intrafascicular bamboo bar of bamboo bar is 1~2.9mm the best, and bamboo fibre is got its natural fiber state simultaneously.
Step 5 will roll slivering pencil, thread or fibrous modification bamboo material and be delivered to steam boiling water groove by machinery and carry out boiling, to reach the purpose to the degreasing of modification bamboo material; Then the material of the modification bamboo after the degreasing is dehumidified; The online staining trough that is delivered to of modification bamboo material after then will dehumidifying again dyes; The modification bamboo material oven dry that at last dyeing is finished is so that carry out later process.Owing to adopt modified technique, kind of bamboo surplus its bamboo raw material can select 10 for use has been widened with the raw material of the alternative famous and precious timber of high-quality of bamboo and has been selected the field for use.
Step 6 is carried out impregnation, ageing processing with the modification bamboo material of handling well; According to different application demands, adopt different cloth glue modes: the civilian employing plant type glue cloth glue that needs, requirement of engineering adopts aldehyde adhesive, fire retardant, insecticide, anticorrisive agent cloth glue.
Step 7 is mated formation the modification bamboo after ageing material and to be organized embryo on the steel decorative pattern template of customization decorative pattern into by artificial or machinery; When mating formation, can equate or not wait respectively forward the mode of arranging to mat formation to enter the set of molds embryo by modification bamboo material is thick, thin or long and short, its forward the complete smoothness of fiber, rational in infrastructure, keep the better state of physical and chemical index; Wherein the panel of sheet material by bamboo bar bundle, bamboo silk or bamboo fibre by thick, the thin or long and short form that equates or do not wait respectively forward arrange the into template group embryo of mating formation; Central layer, base plate can be by bamboo mat, bamboo curtain splints, or modification bamboo material bamboo bar bundle, bamboo silk or bamboo fibre by thick, the thin or long and short form that equates or do not wait respectively forward arrange the into template group embryo of mating formation.
Bamboo mat herein is by the bamboo chip braiding of consistency of thickness, and bamboo curtain splint is by the bamboo chip lace of consistency of thickness.
The steel decorative pattern template that wherein customizes decorative pattern as shown in Figure 2, template 201 is provided with required embroider decorative pattern 202, its intensity can be guaranteed to bear behind institute's high pressure that applies indeformable; Floriation, that design of patterns will be beneficial to the demoulding is convenient, the corner angle of floriation, pattern, svelteness, complete after the demoulding; The mode that floriation, pattern template can customize decorative pattern, pattern, specification on demand, apply mechanically, the full bamboo board of unified compacting cotton ginning is tailored on demand again.
Can change simultaneously the steel decorative pattern template of different decorative patterns according to the manufacturing process of full-bamboo embossed pattern plate cotton ginning pattern, effect, specification.
Step 8 to carrying out pre-molding by the material of the modification bamboo behind the template group embryo, makes modification bamboo material pass through glue close adhesion lentamente, and makes remaining moisture content volatilization wherein clean, can effectively shorten the time that postchannel process is exerted pressure.
Step 9 is carried out thermocompression forming to the material of pre-molding at last, and is obtained high strength, highdensity sheet material through the demoulding, and the density of its sheet material is 1.2~1.35kg/cm 2When carrying out thermocompression forming by hot press in this step, exerting pressure according to different demands is 35-47kg/cm 2Hot pressing temperature is set according to cloth glue mode: if employing plant type glue cloth glue, hot pressing temperature is controlled at 170~180 degree, press sheet material embryonic plate thickness setting heat time heating time simultaneously, initial total time is set by 1 minute mode of every 1mm setting, when embryonic plate typing back thickness surpasses 20mm, whenever thicken 1mm and prolong 8-10 second;
If adopt aldehydes glue cloth glue, hot pressing temperature is controlled at 125~140 degree, press embryonic plate thickness setting heat time heating time simultaneously, and initial total time is set 1 fen master slave mode by every 1mm and sets, when embryonic plate typing back thickness surpasses 20mm, whenever thicken 1mm prolongation 5-8 second.
In this technology, the thickness of panel, central layer and base plate superposition can be different by function, grade, and different; And factors such as the bamboo wood of selecting for use, structure, template, glue amount, thickness, density, temperature, pressure will determine suitable, the band MOR of sheet material, suitable, tangential elastic module, many physical and chemical indexs such as shear strength and Practical Performance, effect of decorative patterns.
Based on above-mentioned technological principle, specifically implement as follows:
1, select bamboo: the bamboo raw material can be selected the kind of more than 10 bamboo for use, and wherein selecting for use 4-6 to generate ripe bamboo is that master, diameter are not limit.
2, block sub-argument: the bamboo raw material of being chosen is reserved the 1-2cm surplus by required specification block trimming, strictness enters later process by the level sub-argument classification of bamboo footpath.
3, cut open material, flattening, scraping, roll, flatten: sort out to enter by the thickness sub-argument of bamboo material footpath level, bamboo chip and cut open the material operation and cut open material and make bamboo chip blocking the good bamboo of sub-argument material, its can by the wall thickness of bamboo wood adopt tangential cut open sheet or radially cut open sheet make, the width of bamboo chip is not limit simultaneously, and thickness is 3~6mm; The bamboo chip that makes is flat by the mechanical roller press-stretched; Enter then the outer intracutaneous of mechanical scraping every, to reach the purpose of removing wax on the bamboo chip, simultaneously with the inwall hard layer Ex-all of bamboo chip, so that follow-up processing; The bamboo chip of then handling well adopts mechanical full wafer to grind to become to split and not broken bar pencil, thread or fibrous bamboo silk, bamboo bar bundle or the bamboo fibre of being, and making that the diameter dimension of bamboo silk, the intrafascicular bamboo bar of bamboo bar is 1~2.9mm the best, bamboo fibre is got its natural fiber state simultaneously.The core braiding bamboo mat that has, the lace bamboo curtain splint.
4, boiling, degreasing, dyeing, oven dry: degreasing is carried out in boiling in the steam pond at normal temperatures, anticorrosion, antibiotic, desinsection is handled with the bamboo silk, bamboo bar bundle or the bamboo fibre that obtain; Then bamboo silk, bamboo bar bundle or the bamboo fibre handled well are dried, in being sent to color pond, dye, will dye lustful bamboo silk, bamboo bar bundle or bamboo fibre oven dry at last.
5, sub-argument, charity glue, mat formation: bamboo silk, bamboo bar bundle or the bamboo fibre that will handle well by above-mentioned steps, by its shape sub-argument bamboo bar bundle, bamboo silk or bamboo fibre, then it is carried out the charity glue and mats formation into the sheet material embryonic plate.When carrying out the charity glue,, adopt different cloth glue modes according to different application demands:
1) civilian needs adopt with plant type glue cloth glue.
2) requirement of engineering adopts with modified alkyd resin glue liquid cloth glue.
6, drain, ageing, oven dry: the sheet material embryonic plate that impregnation is good drains, the processing of ageing and oven dry.
7, the group embryo: by machinery or manually the sheet material embryonic plate is mated formation into the template group embryo; When mating formation, can expect thick, thin or long and shortly to equate or do not wait respectively forward the mode of arranging to mat formation to enter the template group embryo by bamboo, its forward the complete smoothness of fiber, rational in infrastructure, keep the better state of physical and chemical index.
8, pre-molding: carry out pre-molding behind the group embryo, guarantee that the bamboo material passes through glue close adhesion lentamente, remaining moisture content wherein is evaporated completely entirely, can effectively shorten the time that postchannel process is exerted pressure like this.
9, thermocompression forming: by high temperature, high pressure form high strength, (its density is for being 1.2~1.35kg/cm for high density 2), specification is the large format cotton ginning face embryonic plate of 5200mm * 1350mm * 3~100mm;
Press should be selected the 13-18 layer in this step, it is exerted pressure be 35-47kg/cm 2For being set as follows of hot pressing temperature:
1) employing plant type glue carries out the charity glue, the glue hot pressing temperature is controlled at 170 to 180 degree, presses the sheet material embryonic plate thickness setting time simultaneously, sets by about 1 minute master slave mode of the every 1mm of thickness when zero-time is set, surpass 20mm and should consider to prolong, whenever thicken 1mm and prolong 8-10 second approximately.
2) hot pressing temperature that adopts modified alkyd resin glue to carry out the charity glue is controlled at 125 to 140 degree, press the sheet material embryonic plate thickness setting time, set by about 1 minute master slave mode of the every 1mm of thickness when zero-time is set, surpass 20mm and should consider that prolongation whenever thickens the about 5-8 of 1mm second.
10, unload plate, balance: press release ejecting plate makes sheet material humidity, temperature difference degree balance.
11, sanding, typing, finishing are handled: the sheet material sanding is fixed thick, cut out four limits and any surface finish, finishing are handled.
12, check: artificial piecewise or instrument, mechanical detection are checked and accepted.
13, packing warehouse-in: certified products packing warehouse-in.
The embryonic plate that this technological process makes, the thickness of its overall structure superposition can need be set plate stock or customization sheet material stock by function, grade.The physical and chemical index and the practical shape needs of decision such as its bamboo wood of selecting for use, structure, glue kind, glue amount, thickness, density, temperature, pressure embroider sheet material.
Make embroider sheet material embryonic plate by above-mentioned technological process, need enter the intensive processing flow process by the customization specification again and make embroider sheet material.
The intensive processing technological process of described full bamboo board is as follows:
1) embryonic plate is opened material: rationally overlap by required specification and cut apart with a knife or scissors the material saw lumber.
2) sanding: open specification plate sanding behind the material fixed thick and any surface finish, finishing and handle.
3) typing: sheet material customization specification.
4) processing and forming: by institute's processing request enter deep-processing machine, laser or manually directly engrave, mill, car, plane, carving, quarter, mosaic.
5) application: by coating process respectively with lacquer, coating or paste functions such as polymolecular facial film again and finish by the inline process flow process.
6) check: artificial piecewise or machinery check.
7) packing warehouse-in: certified products packing warehouse-in.
More than show and described basic principle of the present invention and principal character and advantage of the present invention.The technical staff of the industry should understand; the present invention is not restricted to the described embodiments; that describes in the foregoing description and the specification just illustrates principle of the present invention; without departing from the spirit and scope of the present invention; the present invention also has various changes and modifications, and these changes and improvements all fall in the claimed scope of the invention.The claimed scope of the present invention is defined by appending claims and equivalent thereof.

Claims (10)

1. the manufacturing process of a full-bamboo embossed pattern plate is characterized in that, this technology may further comprise the steps:
(1) will make the bamboo chip Ex-all epicutile wax that the sheet material overall structure is adopted, and the inwall hard layer;
(2) bamboo chip of handling well is carried out modification and handle, can process many kinds bamboo so that realize this technology, soon the bamboo chip full wafer is rolled into and is bamboo fibre, bamboo silk, bamboo bar bundle form, and splits and not broken modification bamboo material;
(3) carry out degreasing, dyeing, oven dry processing to handle the modification bamboo material that obtains by step (2);
(4) the modification bamboo material after handling through step (3) is flooded glue, ageing, oven dry processing;
(5) the modification bamboo after ageing material is mated formation organize embryo on the steel decorative pattern template of customization decorative pattern into;
(6) apply high temperature and 35~47kg/cm through hot press again 2High pressure, to make density be 1.2~1.35kg/cm in typing 2, specification is the large format cotton ginning face embryonic plate of 5200mm * 1350mm * 3~100mm;
(7) embryonic plate is tailored into furniture or art work sheet material as required.
2. the manufacturing process of a kind of full-bamboo embossed pattern plate according to claim 1, it is characterized in that, the preceding need of described step (1) block sub-argument to the bamboo wood that adopts, and bamboo wood is reserved the 1-2cm surplus by required specification block trimming, and press bamboo wood footpath level sub-argument and sort out.
3. the manufacturing process of a kind of full-bamboo embossed pattern plate according to claim 1, it is characterized in that, described bamboo chip is owing to adopt modified technique to handle, kind of bamboo surplus the bamboo raw material can select 10 for use, and can adopt by the wall thickness of bamboo wood respectively and tangentially cut open sheet or radially cut open sheet and make; The width of bamboo chip is not limit, and thickness is 3~6mm.
4. the manufacturing process of a kind of full-bamboo embossed pattern plate according to claim 1 is characterized in that, the modification bamboo material that obtains in the described step (2) is for being the sheet modification bamboo material of bamboo bar bundle, bamboo silk, bamboo fibre mixed style; The diameter dimension of described bamboo silk, the intrafascicular bamboo bar of bamboo bar is 1~2.9mm, and described bamboo fibre is got its natural fiber state.
5. the manufacturing process of a kind of full-bamboo embossed pattern plate according to claim 1, it is characterized in that, described step (3) specifically is treated to: the modification bamboo material that at first will roll is delivered to steam boiling water groove by machinery and carries out boiling, to reach the purpose to the degreasing of modification bamboo material; Then the material of the modification bamboo after the degreasing is dehumidified; The online staining trough that is delivered to of modification bamboo material after then will dehumidifying again dyes; The modification bamboo material oven dry that at last dyeing is finished is so that carry out later process.
6. the manufacturing process of a kind of full-bamboo embossed pattern plate according to claim 1, it is characterized in that, impregnation in the described step (4) adopts different cloth glue modes according to different needs: the civilian employing plant type glue cloth glue that needs, requirement of engineering adopts aldehyde adhesive, fire retardant, insecticide, anticorrisive agent cloth glue.
7. the manufacturing process of a kind of full-bamboo embossed pattern plate according to claim 1, it is characterized in that, described step (5) is being mated formation group during embryo, the panel of sheet material by modification bamboo material bamboo bar bundle, bamboo silk or bamboo fibre by thick, the thin or long and short form that equates or do not wait respectively forward arrange the into steel decorative pattern template group embryo of customization decorative pattern of mating formation; Central layer, base plate can be by bamboo mat, bamboo curtain splints, or modification bamboo material bamboo bar bundle, bamboo silk or bamboo fibre by thick, the thin or long and short form that equates or do not wait respectively forward arrange the into steel decorative pattern template group embryo of customization decorative pattern of mating formation.
8. the manufacturing process of a kind of full-bamboo embossed pattern plate according to claim 7 is characterized in that, described bamboo mat is by the bamboo chip braiding of consistency of thickness, and described bamboo curtain splint is by the bamboo chip lace of consistency of thickness.
9. according to the manufacturing process of claim 1 or 7 described a kind of full-bamboo embossed pattern plates, it is characterized in that the steel decorative pattern template of described customization decorative pattern is corresponding with the sheet material shape, which is provided with corresponding cotton ginning pattern.
10. the manufacturing process of a kind of full-bamboo embossed pattern plate according to claim 1, it is characterized in that, when carrying out thermocompression forming in the described step (6), hot pressing temperature is set according to cloth glue mode: if employing plant type glue cloth glue, hot pressing temperature is controlled at 170~180 degree, press sheet material embryonic plate thickness setting heat time heating time simultaneously, and initial total time is set by 1 minute mode of every 1mm setting, when embryonic plate typing back thickness surpasses 20mm, whenever thicken 1mm and prolong 8-10 second;
If adopt aldehydes glue cloth glue, hot pressing temperature is controlled at 125~140 degree, press embryonic plate thickness setting heat time heating time simultaneously, and initial total time is set 1 fen master slave mode by every 1mm and sets, when embryonic plate typing back thickness surpasses 20mm, whenever thicken 1mm prolongation 5-8 second.
CN2009100516832A 2009-05-21 2009-05-21 Process for manufacturing full-bamboo embossed pattern plate Pending CN101890748A (en)

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101913178A (en) * 2010-06-02 2010-12-15 浙江永裕竹业股份有限公司 Bamboo texturizing method
CN103204029A (en) * 2013-03-19 2013-07-17 安徽省蓼源贸易有限责任公司 Environment-friendly craft furniture processing method
CN103302720A (en) * 2013-06-03 2013-09-18 王冲 Manufacture method of phyllostachys pubescens panels for cinerary caskets
CN109667417A (en) * 2018-12-26 2019-04-23 谢世琴 A kind of manufacture craft of light construction template

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101913178A (en) * 2010-06-02 2010-12-15 浙江永裕竹业股份有限公司 Bamboo texturizing method
CN103204029A (en) * 2013-03-19 2013-07-17 安徽省蓼源贸易有限责任公司 Environment-friendly craft furniture processing method
CN103204029B (en) * 2013-03-19 2016-06-15 安徽省蓼源贸易有限责任公司 The working method of a kind of environment-friendlycraft craft furniture
CN103302720A (en) * 2013-06-03 2013-09-18 王冲 Manufacture method of phyllostachys pubescens panels for cinerary caskets
CN109667417A (en) * 2018-12-26 2019-04-23 谢世琴 A kind of manufacture craft of light construction template

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Application publication date: 20101124