CN104018394B - Manufacturing method of melamine impregnated paper used for laminate flooring - Google Patents

Manufacturing method of melamine impregnated paper used for laminate flooring Download PDF

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CN104018394B
CN104018394B CN201410215947.4A CN201410215947A CN104018394B CN 104018394 B CN104018394 B CN 104018394B CN 201410215947 A CN201410215947 A CN 201410215947A CN 104018394 B CN104018394 B CN 104018394B
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paper
melmac
softening
bacterial cellulose
impregnated paper
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CN104018394A (en
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杜春贵
金春德
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Foshan Jiansheng Decoration Materials Co Ltd
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Zhejiang A&F University ZAFU
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Abstract

The invention discloses a manufacturing method of melamine impregnated paper used for laminate flooring. The manufacturing method comprises the following steps of preparing a bacterial cellulose membrane, preparing high strength impregnated body paper, softening a melamine resin and preparing the melamine impregnated paper. The manufacturing method takes mixed sugar as a carbon source and casein hydrolysate as a nitrogen source, so that output of the bacterial cellulose membrane is greatly increased. Isocyanate with high glue strength and good toughness is added in the softening process of the melamine resin; and the whole preparation process is reasonable in design and is scientific and controllable, so that preparation cost is reduced and physical properties of products are good, thereby meeting use requirements of the laminate flooring.

Description

A kind of manufacture method of consolidated floor melamine impregnated paper
Technical field
The invention belongs to wood-base fibre and particle panel material field, it is related to a kind of manufacture method of melamine impregnated paper and in particular to one Plant the manufacture method of consolidated floor melamine impregnated paper.
Background technology
Consolidated floor, also known as impregnated-paper laminated wood floor, it is the surface with high density fiberboard or particieboard as base material Post melamine impregnated paper, the back side posts a kind of wood floors that balance layer is made through hot pressing.It is beautiful that consolidated floor has surface See, the advantages of anti-wear performance is good, good stability of the dimension, anti-pollution ability are strong, shock resistance is good, easy for installation, in decoration dress The field of repairing has obtained substantial amounts of use, is deeply liked by consumers in general.
In the manufacture of consolidated floor, the performance of melamine impregnated paper plays very important to the quality of consolidated floor Effect, determines surface property and the quality of consolidated floor.Yet with fragility after melmac solidification is big, low intensity, Easily embrittlement, lead to melamine impregnated paper storage, carrying, using etc. process easily occur surface fracture, cracking, embrittlement, Tear etc. damages and becomes waste product, thus greatly reducing the production efficiency of consolidated floor and the quality of product, and improves life Produce cost.Although having scholar and manufacturing enterprise to add the methods such as plasticizer, modifying agent using in melmac, make trimerization The fragility that cyanamide impregnates paper has obtained a certain degree of improvement, but till settled the present, solves melamine impregnated paper still without thorough The problem of low intensity, easily embrittlement.
Content of the invention
The technical problem to be solved in the present invention is: the various problems existing for existing melamine impregnated paper, provides one Plant the preparation method of the consolidated floor melamine impregnated paper that intensity is high, fragility is little, cheap for manufacturing cost.
The technical solution adopted in the present invention is as follows:
A kind of manufacture method of consolidated floor melamine impregnated paper, comprises the following steps:
1), prepare bacteria cellulose film
With acetobacter xylinum or Pasteur's acetobacter as raw material, with mixed sugar as carbon source, with casein hydrolysate as nitrogen source, in anti- Answering ferments in kettle is obtained bacterial cellulose wet-coating, then bacterial cellulose wet-coating is soaked in aqueous slkali, and deionized water is rinsed Its ph value is made to reach standby after neutrality;
2), prepare high intensity decorative paper
By step 1) be obtained neutral bacterial cellulose wet-coating cutting blocking, mix by 1: 6-9 weight ratio with water, marking In quasi- fiber dissociation device, bacterial cellulose suspension is obtained with the rotating speed machine decomposition that 12000-13000 turns, afterwards by suspension High intensity decorative paper is obtained by the weight of 0.5-4% than compound sheet uniform with paper pulp, then after squeezing, being dried;
3), melmac softening
After melmac being modified using alkyd resin or thiocarbamide, add the isocyanide than 1.0-2.0% for the weight Sour fat, is obtained softening melmac maceration extract after quickly stirring;
4), prepare melamine impregnated paper
By step 3) be obtained softening melmac maceration extract load cement dipping machine in, by dipping, be dried after be obtained Top layer dipping abrasion-proof paper or decorative impregnated paper, store in the special warehouse inserting constant temperature and humidity.
For improving the yield of bacteria cellulose film, it is carbon source that the present invention adopts mixed sugar, with casein hydrolysate as nitrogen source, Wherein, mixed sugar be preferably the sucrose of 55-70wt% and the fructose of 30-45wt%, also can be selected for 55-70wt% glucose and The maltose of 30-45wt%.
It is further preferred that above-mentioned steps 1) in aqueous slkali be 0.1-0.2mol/l naoh solution.
Step 2) neutral bacterial cellulose and water weight ratio for 1: 7, the weight ratio that suspension presses 2.5% is mixed with paper pulp Close.
Compared with prior art, the device have the advantages that as follows:
It is carbon source that the present invention adopts mixed sugar when preparing bacteria cellulose film, with casein hydrolysate as nitrogen source, thus Substantially increase the yield of bacteria cellulose film, add bonding strength height, good toughness during melmac softening Carbimide, whole preparation technology is reasonable in design, science is controlled, not only reduces preparation cost, and product is physical Can be good, up to 10-14n, up to 8-12n, wet shape folding strength is up to 50-70 for the horizontal stretching resistance of wet shape for wet shape longitudinal direction stretching resistance Secondary, wet shape burst index is up to 1-2kpa m2/ g, wet shape tear index is up to 3.5-4mn m2/ g, can meet consolidated floor Use requirement.
Specific embodiment
For ease of understanding the present invention, it is as follows that the present invention enumerates embodiment.Those skilled in the art are it will be clearly understood that described enforcement Example is used only for help and understands the present invention, is not construed as the concrete restriction to the present invention.
As no specific instructions, the various raw materials of the present invention all can be by being commercially available;Or the routine side according to this area Method prepares.Unless otherwise defined or described herein, all specialties used herein are ripe with art technology with scientific words Practice meaning familiar to the person of entering institute identical.In addition any method similar or impartial to described content and material all can be applicable to this In inventive method.Unless otherwise indicated, all specialties used herein and scientific words and those skilled in the art Meaning familiar to institute is identical.
Embodiment 1
The manufacture method of top layer melamine-impregnated abrasion-proof paper, comprises the following steps:
1), prepare bacteria cellulose film
With acetobacter xylinum or Pasteur's acetobacter as raw material, with the fructose of the sucrose of 55-70wt% and 30-45wt% as carbon Source, with casein hydrolysate as nitrogen source, ferments in the reactor with agitator and bacterial cellulose wet-coating is obtained, afterwards will be thin Fungin wet film takes out in the naoh solution being soaked in 0.15mol/l concentration from reactor, then deionized water is repeatedly soaked Bubble and rinsing so as to ph value reaches after neutrality with standby or store.
2), prepare high intensity decorative paper
By step 1) be obtained neutral bacterial cellulose wet-coating be cut into dimensions be 5-8mm × 5-8mm fritter, with Water presses 1: 7 weight ratio mixing, bacteria cellulose is obtained with 12500 turns of rotating speed machine decomposition and hangs in standard fibers dissociation device Supernatant liquid, the weight afterwards suspension being pressed 2.5% is obtained high intensity than compound sheet uniform with paper pulp, then after squeezing, being dried Decorative paper.
3), melmac softening
Using alkyd resin or thiocarbamide, melmac is carried out conventional modified, prepared fragility is less, there have to be necessarily soft Property melmac, add the carbimide than 1.5% for the weight afterwards, after quickly stirring, be obtained that fragility is little, toughness Good softening melmac maceration extract.
4), prepare melamine impregnated paper
By step 3) the softening melmac maceration extract that is obtained loads in cement dipping machine, impregnated twice and do twice Dry: according to high intensity decorative paper dipping softening melmac, spraying wear-resistant materials, to be dried for the first time, impregnate for second Softening melmac, second operation such as drying, cooling, cutting are manufactured, and insert in the special warehouse of constant temperature and humidity Store.
The top layer melamine-impregnated abrasion-proof paper that the present embodiment is obtained, compared with the product that market is buied, after testing As follows:
Wet shape longitudinal direction stretching resistance is 12n, the horizontal stretching resistance of wet shape is 10n, improves 40%;
Wet shape folding strength is 60 times, improves 4 times;
Wet shape burst index is 1-2kpa m2/ g, improves 1.5 times;
Wet shape tear index is 4mn m2/ g, improves 30%.
Embodiment 2
The manufacture method of melamine decorative impregnated paper, compared with Example 1 difference be:
Step 4) carry out single-steeping and be dried twice: according to high intensity decorative paper dipping softening melmac, The operations such as drying, dipping softening melmac, drying, cooling, cutting are manufactured.
The melamine decorative impregnated paper that the present embodiment is obtained is compared with the product that market is buied, as follows after testing:
Wet shape longitudinal direction stretching resistance is 10n, the horizontal stretching resistance of wet shape is 8n, improves 30%;
Wet shape folding strength is 50 times, improves 3 times;
Wet shape burst index is 1kpa m2/ g, improves 1 times;
Wet shape tear index is 3.5mn m2/ g, improves 30%.
Applicant state, person of ordinary skill in the field on the basis of above-described embodiment, by above-described embodiment The concrete content point value of component, combined with the technical scheme of Summary, thus the new number range producing, be also One of record scope of the present invention, the application is to make specification simple and clear, no longer enumerates these number ranges.

Claims (1)

1. a kind of manufacture method of consolidated floor melamine impregnated paper is it is characterised in that comprise the following steps:
1), prepare bacteria cellulose film
With acetobacter xylinum or Pasteur's acetobacter as raw material, with mixed sugar as carbon source, with casein hydrolysate as nitrogen source, in reactor Middle fermentation is obtained bacterial cellulose wet-coating, then bacterial cellulose wet-coating is soaked in aqueous slkali, and deionized water is rinsed and made it Ph value reaches standby after neutrality;
2), prepare high intensity decorative paper
By step 1) be obtained neutral bacterial cellulose wet-coating cutting blocking, mix by 1: 6-9 weight ratio with water, standard fibre In dimension dissociation device, bacterial cellulose suspension is obtained with the rotating speed machine decomposition that 12000-13000 turns, afterwards suspension is pressed The weight of 0.5-4% is obtained high intensity decorative paper than compound sheet uniform with paper pulp, then after squeezing, being dried;
3), melmac softening
After melmac being modified using alkyd resin or thiocarbamide, add the carbimide than 1.0-2.0% for the weight, Softening melmac maceration extract is obtained after quickly stirring;
4), prepare melamine impregnated paper
By step 3) be obtained softening melmac maceration extract load cement dipping machine in, by step 2) be obtained high intensity dipping Body paper impregnated in softening melmac, then top layer dipping abrasion-proof paper or decorative impregnated paper are obtained after being dried, and inserts Store in the special warehouse of constant temperature and humidity;
Described step 1) mixed sugar be made up of the sucrose of 55-70wt% and the fructose of 30-45wt%;
Described step 1) in aqueous slkali be 0.1-0.2mol/l naoh solution;
Described step 2) neutral bacterial cellulose and water weight ratio for 1: 7, the weight ratio that suspension presses 2.5% is mixed with paper pulp Close.
CN201410215947.4A 2014-05-19 2014-05-19 Manufacturing method of melamine impregnated paper used for laminate flooring Active CN104018394B (en)

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Families Citing this family (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104532677A (en) * 2014-11-24 2015-04-22 南通新世纪机电有限公司 Manufacturing method of melamine impregnated paper
CN104532678A (en) * 2014-11-24 2015-04-22 南通新世纪机电有限公司 Production method of melamine printing decorative impregnated paper
CN104894914B (en) * 2015-05-05 2017-10-13 浙江宜佳新材料股份有限公司 A kind of preparation method of modified dipping paper body paper
CN110805235A (en) * 2019-10-10 2020-02-18 宾可私人有限公司 SPC floor capable of adsorbing formaldehyde

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US6001925A (en) * 1998-01-14 1999-12-14 Georgia-Pacific Resins, Inc. Melamine-formaldehyde resins modified with dicyandiamide and sorbitol for impregnation of substrates for post-formable decorative laminates
DE10021849A1 (en) * 2000-05-05 2001-11-08 Solutia Germany Gmbh & Co Kg Aqueous aminoplast composition, used for impregnating paper or cardboard for use as finish foil or edge for furniture, contains specified formaldehyde-binding additive and optionally acrylate resin dispersion
DE102007047636A1 (en) * 2007-10-04 2009-04-09 Dakor Melamin Imprägnierungen Gmbh Process for producing an abrasion-resistant film and finishing film which can be produced by this process
CN101363202A (en) * 2008-08-22 2009-02-11 许春元 Bacterial cellulose enhanced paper

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