CN101886308B - Production technology for warp printed fabric by thermal transfer - Google Patents
Production technology for warp printed fabric by thermal transfer Download PDFInfo
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- CN101886308B CN101886308B CN2009101153747A CN200910115374A CN101886308B CN 101886308 B CN101886308 B CN 101886308B CN 2009101153747 A CN2009101153747 A CN 2009101153747A CN 200910115374 A CN200910115374 A CN 200910115374A CN 101886308 B CN101886308 B CN 101886308B
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Abstract
The invention relates to a production technology for a warp printed fabric by thermal transfer, which comprises the following steps: preparing raw materials, winding, twisting, warping, printing by a thermal transfer technology without temporary weaving, weaving, repairing the fabric and after finishing. Because the thermal transfer technology without temporary weaving is adopted, the whole production technology flow determined by the invention is simple and reasonable, greatly reduces the production difficulty of the product, reduces the production cost on the premise of guaranteeing high production efficiency, and truly improves the rate of certified products of the finished product of the warp printed fabric.
Description
Technical field
The present invention relates to a kind of production technology of textile product, the production technology of especially hot transfer warping and printing product.
Background technology
Traditional stamp weaving face fabric generally is to be interweaved by warp and parallel earlier with carrying out cloth cover dyeing and printing technology again after processing finished product; Its pattern effect is flat; The color vision effect is single, and color transition is nature inadequately, and stereovision is not enough and do not have three-dimensional sensory effect; Can't present distinct pattern bright spot, therefore can't satisfy at all high-grade fabric the three-dimensional stereoscopic visual effect that will appear.
By contrast, the lining that adopts heat to shift the chine explained hereafter then spends the third dimension of type stronger, along with the variation of viewing angle; Its color also can change, and is deep mixed, layer upon layer of; " long-pending China ink " effect in the ink and wash tradition technique of painting is seemingly arranged, but passing through clearly demarcated level among dim, the pattern bright spot is distinct; It is unified to reach the integral body that the cloth cover color makes a distinction between the important and the lesser one, and existing Ancient Chinese is for the enjoyable feather of landscape painting, the realistic pictographic nature that also has the Western Modern fine arts to be pursued.In a word, give the aesthetic feeling and the lifelike innervation of dim moon bright, one integrated mass.
In the warp printed fabric by thermal transfer production method of having promoted in the market; Adopt the adhesive tape method of being adhesively fixed to carry out chine no matter be; Also be to use Meridian Position Loom to carry out " vacation is knitted " and produce, all exist certain drawback, very big room for promotion is arranged in technological innovation.
Its drawback is following:
(1) the adhesive tape method that is adhesively fixed, the maximum shortcoming of the method is, all can't solve adhesive with any lubricating method in process of production and be trapped in the problem on the warp; In weaving process; The retentate of adhesive can produce damage to a certain degree to warp, add that there is tension force in warp itself, thus warp through harness eye the time because friction; Make the part adhesive residue on harness eye, finally cause the fracture of warp single fiber; In like manner, warp makes shed open unintelligible also causing adhesive residue when the reed, makes weaving process produce difficulty even can't weave.
(2) use the warp localization machine to carry out vacation and knit production; Be earlier on the warp localization machine warp to be carried out vacation and knit through spool being placed on common; The vacation that then vacation is woven is knitted transition cloth and is put into stamp on the printing machine, knits transition cloth to the vacation of printed flower again and is put on the ordinary silk loom and weaves.In weaving process, shutdown is earlier knitted parallel to the vacation of back and is dismantled, and finished product is weaved in start again.This is that comparatively advanced at present a kind of heat shifts the production technology of chine Silk shell fabric, but need stop in its production process, tears one section open, knits one section, stops again, tears one section open, knits one section, with this repeatedly.Obviously, such weaving process is too loaded down with trivial details, and technological process is too complicated; Can only use the low speed loom to weave; And operator can only operation on a loom, has wasted great amount of manpower and material resources and time, finally causes expensive poor efficiency.Add that tearing the process middle longitude of knitting open very easily damages, make product quality to guarantee.
Summary of the invention
Technical problem to be solved by this invention is the deficiency that overcomes the above-mentioned background technology; A kind of production technology of warp printed fabric by thermal transfer is provided; This technology shortens the technological process of production effectively, reduces the production difficulty, has high efficiency, high-quality, the high percentage of A-class goods and characteristics cheaply.
Technical scheme provided by the invention is: a kind of production technology of warp printed fabric by thermal transfer comprises the steps:
One, prepares raw material;
Two, reeling: become the raw material network reeling bobbin to supply the usefulness of next procedure twisting;
Three, twisting: the silk thread on the reeling bobbin by the twist of twisting process requirements and sth. made by twisting to processing the twisting bobbin;
Four, warping: process warp axle to the silk thread on the twisting bobbin by the warping technology requirement through warping machines by plurality of warp threads array one-tenth;
Five, thermal transfer printing: the heat transfer technics stamp is knitted in the no vacation of on axle, adopting putting in order;
Six, weave: weave being placed on the silk loom of printed flower through axle;
Seven, repair and weave cotton cloth: the float point is repaiied in manual work, improves the percentage of A-class goods;
Eight, back arrangement: go up softener typing arrangement.
In the described thermal transfer printing step, two adjacent warps at first pass through the location of above-mentioned height direction with after being separated by height on the vertical direction in plane, width of cloth place, more adjacent many warps are positioned to after a branch of, by the heat roller tube thermal transfer printing.
Because technique scheme utilization; The present invention compared with prior art has advantage: the determined whole production advantages of simple technological process of the present invention; Not only reduced the production difficulty of product significantly; And guaranteeing to have reduced production cost under large-duty prerequisite, really improved the percentage of A-class goods of warp printed fabric finished product.
Description of drawings
Figure one is the false fundamental diagram of heat-transfer warp printing machine when the warp stamp of knitting of nothing of the present invention;
Figure two is fundamental diagrams of warp isolator and warp spacer rod;
Figure three is schematic top plan view of figure two mechanisms;
Figure four is that chine is put thread tension Principles of Regulation sketch map;
Figure five is figure four mechanism's schematic top plan view;
Figure six is stamp distance adjustment principle schematic through axle and heat roller tube;
Figure seven is schematic top plan view of figure six mechanisms;
Figure eight is anti-staining schematic diagrams;
Figure nine is schematic top plan view of figure eight devices;
Wherein, the main indicated parts of label are: 1, through axle; 2, the first deflector rolls; 3, lease rods; 4, the warp spacer rod; 5, the warp isolator; 6, heat roller tube; 7, the second deflector rolls; 8, the three deflector rolls; 9, warp; 10, the four deflector rolls; 11, the five deflector rolls; 12, stamp is through axle; 13, the calico paper roller; 14, calico paper; 15, the first waste paper rollers; 16, the lining paper roller; 17, lining paper; 18, the six deflector rolls; 19, the seven deflector rolls; 20, the second waste paper rollers; 5-1, locating support; 16-1, brake disc; 16-2, brake ribbon; 20-1, friction plate; 20-2, compression spring; 20-3 can revolve nut; 20-4, gearbox; 20-5, motor; 22, support; 23, left rail; 24, right guide rail; 23-1, left worm screw; 24-1, right worm screw; 25-1, buncher; 25-2, left worm couple; 25-3, right worm couple; 21, brake disc; 21-1, brake ribbon; 21-2, cylinder; 9-1, tensiometer.
The specific embodiment
According to the technological process of production the utility model is specified below:
One, prepares raw material
Two, reeling
Because warp is weaved through the high temperature stamp earlier again, thus during reeling, must guarantee the quality of reeling bobbin, definitely can not hairiness silk bobbin.
Three, twisting
Because warp is weaved through the high temperature stamp earlier again, so during twisting, the technological requirement of strict control twisting, i.e. slow train speed, small tension receiving coil.
Four, warping
Warping on the little warping machines of warping tension variation scope as far as possible controls to end breakage rate minimum, does not want wrong strand, rolls strand, intersects warp, and is strict with warping technology requirement warping.
Five, thermal transfer printing
Operation principle during the heat-transfer warp stamp is:
Referring to Fig. 1; Warp 9 is from withdrawing from through axle 1; (lease rods 3 is two of being arranged side by side along warp 9 directions of motion, and lease rods 3 upper left-hand lease rods 3 bottoms lay out, lease rods 3 lower left side lease rods 3 tops lay out another root from the right side from the right side in two adjacent warps 9 one) straggly with height on the vertical direction in plane, width of cloth place, levels warp 9 is through warp spacer rods 4 and warp isolators 5 through adjacent warp 9 behind first deflector roll 2, the lease rods 3; Get into heat roller tube 6, be pressed on the calico paper 14.Through behind the heat roller tube 6 the warp 9 of printed flower through second deflector roll 7, the 3rd deflector roll 8, the 4th deflector roll 10,11 rollings of the 5th deflector roll to stamp on axle 12.
Calico paper 14 is pulled out with warp 9 from calico paper roller 13 and is got into heat roller tube 6 synchronously; The reverse side of calico paper 14 is close on the heat roller tube 6; The front closely contacts with warp 9; Then under heat roller tube 6 action of high temperature, make the printing ink vaporization of different colours on the calico paper 14 and transfer on the warp 9, the stamp waste paper that is vaporized printing ink then through 7 rollings of second deflector roll to the first waste paper roller 15.
Be product quality and the color effect of guaranteeing the chine lining, must overcome a following difficult problem: a. does not have broken end; B. do not have informal voucher, no vitta, nothing shows money or valuables one carries unintentionally; C. to compare colo(u)r bias little for the colo(u)rimetric shift difference d. on the adjacent warp of scalable and sample; E. prevent staining;
Introduce the concrete grammar that solves an above-mentioned difficult problem below:
A. there is not broken end:
(1) difficult problem analysis: in the chine process, warp can not have broken end, can cause two kinds of faults if any broken end.One of which, single broken end must be mended one section warp during looming weaving, then can cause with former through the different fault of line color; Its two, during many warps broken end, except meeting causes roughly the same the fault of " one of which "; Because the adjacent order entanglement of many warps, even connect head, the chine lining of back also can stay a vitta fault that extends to the end; Serious, the warp of all printed flowers of back will become waste product.
(2) solution: must strictness during warping in preceding road control the warping technology requirement well, guarantee warp quality.
B. do not have informal voucher, no vitta, nothing shows money or valuables one carries unintentionally:
(1) difficult problem analysis: the reason that informal voucher produces is to have overlappingly between warp and the warp, and the reason that vitta produces is the warp density skewness, and is through close big local of light color, dark through close little local color.The reason that generation shows money or valuables one carries unintentionally is through close big slightly place, and heat causes the color of single warp periphery seal less than the same depth when shifting.
(2) solution: referring to Fig. 2, shown in Figure 3,, adopted warp isolator 5, adopted warp spacer rod 4 in warp isolator 5 the place aheads in heat roller tube 6 the place aheads for the correct location of warp 9.The bearing of trend of warp spacer rod 4 is with parallel through width of cloth direction; The warp 9 that height is arranged is against the upper and lower of warp spacer rod 4 respectively; The width (through width of cloth direction) that distributes along warp 9 on the warp isolator 5 offers a plurality of dents, and four warps 9 pass a dent.Warp isolator 5 and warp spacer rod 4 Design of device purposes are when full wafer warp 9 during at entering heat roller tube 6; Warp isolator 5 can be fixed and the density of warp 9 is controlled the position of warp 9; Simultaneously warp spacer rod 4 can be with lower leaf on several in the dent warps; It is overlapping that the warp 9 that gets into behind the heat roller tube 6 is reduced, and only in this way just can make the warp of printed flower not have informal voucher, no vitta, not show money or valuables one carries unintentionally, and the shade of shade and sample is basic identical.Warp 9 is from withdrawing from through first deflector roll 2, lease rods 3 through axle 1, under the effect of spacer rod 4 and warp isolator 5, makes warp 9 keep fixing position and certain density to get into heat roller tube 6 and carries out stamp.
C. the colo(u)rimetric shift difference is regulated:
(1) effect of the dim moon bright of chine lining is to be formed by the colo(u)rimetric shift difference on the adjacent warp, and promptly adjacent two warps are because the difference of elongation causes color starting point or the not dislocation of end.To the big I of colo(u)rimetric shift difference warping and printing product is divided into two types: 1. Xiao Hua type and realistic colored type, it requires the colo(u)rimetric shift difference little; 2. the colored type that abstract colored type and piece face are big, it requires the colo(u)rimetric shift difference to want big.
(2) solution: first; Is laying tension through control through the rotating speed of axle 1, changes through the line tension size, asks for an interview Fig. 4, Fig. 5 in detail; Thereby so that keep the constant adjacent warp colouring of whole chine length (100 meters to the 5000m) displacement difference that reaches to remain unchanged to satisfy whole lining coherence request through line tension; See figure five, warp 9 is from withdrawing from the size that can read monofilament tension force during through tensiometer 9-1 through axle 1.By technological requirement, if reading diminishes, add atmospheric pressure so, make cylinder 21-2 become big to the pulling force of brake ribbon 21-1, frictional force becomes big between brake ribbon 21-1 and the brake disc 21 thereby make, and it is big that warp 9 tension force that withdraw from become; Otherwise warp 9 tension force diminish (preset air pressure size can be carried out manual adjustment according to tensiometer 9-1 reading size).
The second, it is poor to adjust the elongation of adjacent two warps 9 and then adjust colo(u)rimetric shift through the distance (figure six, figure seven) of axle 12 relatively hot rollers 6 through the adjusting stamp.Because the percentage elongation with a kind of raw material adjacent two warps 9 in same unit length of thickness is identical in theory; But in fact owing to the tension force of giving every warp 9 in the preceding working procedure is incomplete same; Cause every warp 9 thicknesses different, then the extended length of its same unit length is different, and it is just big more that longer then warp 9 elongations of the distance of stamp between axle 12 and heat roller tube 6 differ; Otherwise; Distance is short more, and the elongation of warp 9 differs more little, must be adjustable according to the distance of this principle stamp between axle 12 and heat roller tube 6.Shown in figure seven; Stamp rotates through axle 12 and is arranged on the support 22; Support 22 is slidingly arranged on left rail 23 and the right guide rail 24; Also be provided with buncher 25-1 on the described left rail 23; Drive power transmission shaft 25 rotations when buncher 25-1 is just changeing, left worm couple 25-2 rotation drives the left worm screw 23-1 rotation (having the nut with left worm screw 23-1 coupling on the support 22) on the left rail 23, and simultaneously right worm couple 25-3 rotation drives right worm screw 24-1 rotation on the right guide rail 24 (support 22 has the nut with right worm screw 23-1 coupling on also); Thereby make stamp through axle 12 to heat roller tube 6 near, otherwise its principle makes stamp elongated with the distance of heat roller tube 6 through axle 12.
D. colo(u)r bias is regulated:
One of which, transition temperature is high, and the pigment on the calico paper can fully be vaporized, and the warp surface can obtain enough pigment; The chine lining just can show beautiful color, its two, warp density is little; The pigment of same amount, the amount of pigment of every warp acquisition is just many, and the chine fabric color of processing is just dark.Therefore when the heat-transfer warp stamp is operated, must rationally prepare warp printing technology, i.e. design temperature, transfer time, chine linear velocity.Only in this way can fully guarantee the lightness and the chroma of chine lining color, make the lightness and the chroma of lightness and chroma and stamp sample color of chine lining color approaching basically.
E. prevent staining:
(1) difficult problem analysis: during because of the warp stamp; Solid ink on the calico paper is vaporized under the heat roller tube high temperature action; Most of coloured gas after the vaporization is shifted on warp through line absorption, and the coloured gas of sub-fraction can be from emerging between the space between warp and the warp and forming a kind of coloured look mist that mixes in the space surface of warp.If do not sponge these unnecessary coloured gases at once, will produce the staining phenomenon, particularly the lining of those dark flowers in clear end is more obvious.
(2) solution: referring to Fig. 8, Fig. 9; The lining paper 17 of white is pulled out from lining paper roller 16; Behind the 6th deflector roll 18, the 7th deflector roll 19, be wound up on the waste paper roller 20; Position, point of contact when the 6th deflector roll 18 is pressed in warp 9 entering heat roller tubes 6, the 7th deflector roll 19 is pressed in the circumferential surface of warp 9 along 50 ° of heat roller tube 6 direction of rotation rotations, is pressed on the warp 9 at 18,19 lining papers 17 of deflector roll; Its effect be in transfer process between warp and warp printing ink when vaporization redundant vapor ink sponge, prevent staining.
The paper power of putting of lining paper 17 is big or small through the pulling force of regulating brake ribbon 16-2, thereby changes the frictional force size between brake ribbon 16-2 and brake disc 16-1.Thereby the rolling tension force of waste paper is the rotating speed that changes motor 20-5 through the frequency that changes frequency converter; Secondly; Scalable can be revolved nut 20-3; Change compression spring 20-2 to friction plate 20-1 pressure size, thereby make friction plate 20-1 and friction system obtain certain frictional force, the second waste paper roller 20 is wound up into waste paper on the second waste paper roller 20 under certain force of strain.
Six, weave:
Adopt the made chine of the chine production technology of the utility model through axle, both can on the low speed loom, weave, also can on high-speed weaving machine, weave, what loom that don't work is weaved, and must use cracked ends automatics (conventional equipment), to improve the percentage of A-class goods.
Seven, repair and weave cotton cloth:
Because the chine lining belongs to high-grade innovation lining, price is higher, repaiies the processing of weaving cotton cloth so before the arrangement of back, must carry out manual work; The joint silk of different colours is changed during promptly cracked ends; And other float repairs, thereby guarantees product quality, improves the percentage of A-class goods of chine lining.
Eight, back arrangement: go up softener and carry out the back arrangement
Production instance:
Produce a kind of chine women's dress lining of full terylene, according to the production technology of warp printed fabric, operation according to the following steps successively:
One, material choice:
1, the warp raw material with 50D/72F low elastic polyester filament 10 twist with the fingers/centimetre, S is to stranded.
2, the parallel raw material with 50D/72F low elastic polyester filament 18 twist with the fingers/centimetre, 2Z2S is stranded.
Two, reeling: reeling technology is identical with common process, and the reeling gate of the quality monitoring is held in strictness.
Three, twisting: twisting process is identical with common process, and the twisting gate of the quality monitoring is held in strictness.
Four, warping: warping technology is identical with common process, twists, rolls strand, the warp that intersects with mistake but broken end cannot occur.
Five, thermal transfer printing: 190 ℃ of hot transition temperatures, 25 seconds transfer time, 2 meters/minute of chine linear velocities, reed density 22 teeth of isolator/centimetre, per tooth penetrates several 4 organizine, chine door 118 centimetres.
Six, weave: go up gate 118 centimetres, 42 pieces/centimetre of last machine filling densities, last machine reed porter 22 teeth/centimetre, organizine penetrates several 4/teeth, last machine warp tension 20 gram/roots, cropping requirement package.
Seven, repair and weave cotton cloth: the joint silk of changing color inequality because of broken end when weaving is changed, and repaiies other fault simultaneously to weave as far as possible.
Eight, back arrangement: go up a small amount of softener, patent door 116 centimetres of finished product packages.
Claims (1)
1. the production technology of a warp printed fabric by thermal transfer comprises the steps:
One, prepares raw material;
Two, reeling: become the raw material network reeling bobbin to supply the usefulness of next procedure twisting;
Three, twisting: the silk thread on the reeling bobbin by the twist of twisting process requirements and sth. made by twisting to processing the twisting bobbin;
Four, warping: process warp axle to the silk thread on the twisting bobbin by the warping technology requirement through warping machines by plurality of warp threads array one-tenth;
Five, thermal transfer printing: the stamp of putting in order on axle;
Six, weave: weave being placed on the silk loom of printed flower through axle;
Seven, repair and weave cotton cloth: the float point is repaiied in manual work, improves the percentage of A-class goods;
Eight, back arrangement: go up softener typing arrangement;
It is characterized in that: in the described thermal transfer printing step; Two adjacent warps are with after being separated by height on the vertical direction in plane, width of cloth place; At first pass through the location of above-mentioned height direction, more adjacent many warps are being positioned on the heat roller tube with after a branch of, by the heat roller tube thermal transfer printing; Described thermal transfer printing is to adopt no vacation to knit thermal transfer printing technology.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2009101153747A CN101886308B (en) | 2009-05-13 | 2009-05-13 | Production technology for warp printed fabric by thermal transfer |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2009101153747A CN101886308B (en) | 2009-05-13 | 2009-05-13 | Production technology for warp printed fabric by thermal transfer |
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| Publication Number | Publication Date |
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| CN101886308A CN101886308A (en) | 2010-11-17 |
| CN101886308B true CN101886308B (en) | 2012-07-18 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN2009101153747A Expired - Fee Related CN101886308B (en) | 2009-05-13 | 2009-05-13 | Production technology for warp printed fabric by thermal transfer |
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Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN104309349B (en) * | 2014-11-04 | 2017-02-15 | 江苏工程职业技术学院 | Method for cold-transfer warp printing of purified cotton yarn dyed fabric |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1057988A (en) * | 1991-04-29 | 1992-01-22 | 浙江丝绸工学院实验厂 | A kind of manufacture method of synthetic fibers printing meridian fabric |
| US6328078B1 (en) * | 1998-03-13 | 2001-12-11 | Tietex International, Ltd. | System and process for forming a fabric having digitally printed warp yarns |
| CN1554818A (en) * | 2003-12-23 | 2004-12-15 | 童勇刚 | Method for producing warp printed silk |
| CN1730750A (en) * | 2005-08-05 | 2006-02-08 | 童勇刚 | Production process of warping and printing product |
| CN101368344A (en) * | 2008-09-24 | 2009-02-18 | 扬州纪元纺织有限公司 | Production method of memory silk yarn beam printed facing material |
-
2009
- 2009-05-13 CN CN2009101153747A patent/CN101886308B/en not_active Expired - Fee Related
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1057988A (en) * | 1991-04-29 | 1992-01-22 | 浙江丝绸工学院实验厂 | A kind of manufacture method of synthetic fibers printing meridian fabric |
| US6328078B1 (en) * | 1998-03-13 | 2001-12-11 | Tietex International, Ltd. | System and process for forming a fabric having digitally printed warp yarns |
| CN1554818A (en) * | 2003-12-23 | 2004-12-15 | 童勇刚 | Method for producing warp printed silk |
| CN1730750A (en) * | 2005-08-05 | 2006-02-08 | 童勇刚 | Production process of warping and printing product |
| CN101368344A (en) * | 2008-09-24 | 2009-02-18 | 扬州纪元纺织有限公司 | Production method of memory silk yarn beam printed facing material |
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