CN1730750A - Production process of warping and printing product - Google Patents
Production process of warping and printing product Download PDFInfo
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- CN1730750A CN1730750A CN 200510060337 CN200510060337A CN1730750A CN 1730750 A CN1730750 A CN 1730750A CN 200510060337 CN200510060337 CN 200510060337 CN 200510060337 A CN200510060337 A CN 200510060337A CN 1730750 A CN1730750 A CN 1730750A
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Abstract
The present invention relates to fabric production process, and is especially the production process one warp printed fabric. The production process of warp printed fabric is relatively simple, has high product quality, high production efficiency and low cost. The production process of warp printed fabric includes the following steps: warping; weaving transition fabric of weft density of 0.33-1/cm; printing; ageing; re-winding; weaving in loom via simultaneous detaching the weft of the transition fabric and re-weaving. Or, after re-winding, the wefts are detached completely in a warp locating loom before mounting the lining in one common loom for re-weaving.
Description
Technical field
The present invention relates to a kind of production technology of textile product, especially the production technology of warping and printing product.
Background technology
Warping and printing product has unique style, and its stereovision is abundant, and existing dim color effect has brilliant brilliant bright spot again, and from different perspectives and distance observe, product color can change, thereby has been subjected to the popular welcome in market.Yet because the manufacturing technique of warping and printing product prepattern still, generally need earlier stamp on the warp after warping is finished, looming weaving more then, this is facing many difficulties in concrete practice.During particularly to the warp stamp, the necessary marshalling of all warps, can not produce stack, inconsistent phenomenon (if warp produces stack, dyestuff can't print to the warp that is in lower floor or only print to a small amount of dyestuff when stamp, thereby produce the printing and dyeing defect) not so will influence the visual effect of product, cause the quality degradation even unqualified.In addition, after finishing, adopt by stamp which kind of technology could successfully carry out looming weaving, and also still undetermined.The amount that causes present warping and printing product less, low, the high phenomenon of valency of matter.
Summary of the invention
Technical problem to be solved by this invention is the deficiency that overcomes the above-mentioned background technology, a kind of production technology of warping and printing product is provided, this technology should be able to reduce the production difficulty effectively, guarantees the quality of warping and printing product, has the characteristics that production efficiency is higher, production cost is lower simultaneously.
Technical scheme provided by the invention is: a kind of production technology of warping and printing product may further comprise the steps successively:
One, warping is made through axle by warping;
Two, weave transition cloth, the filling density of transition cloth be the 0.33-1 root/centimetre;
Three, stamp, stamp on transition cloth;
Four, evaporate, institute's stamp type is carried out fixation and carry out the cloth cover cleaning;
Five, secondary rewinding, finish stamp, transition cloth after evaporating again rewinding to lining shaft;
Six, looming weaving, after lining was loaded onto ordinary loom, Yi Bian remove the parallel of the transition cloth that unwinding comes out, Yi Bian weave again at the warp position that removes parallel, binomial work was carried out simultaneously.
Also can be after the secondary rewinding, earlier at the parallel that all removes earlier on the Meridian Position Loom on the transition cloth, weave again again after then lining being loaded onto ordinary loom.
The determined whole production advantages of simple technological process of the present invention has not only reduced the manufacture difficulty of warping and printing product significantly, has improved the qualification rate of warping and printing product, and has significantly improved productivity ratio, and then reduced product cost significantly.
Description of drawings
Fig. 1 be the present invention the main TV structure schematic diagram of supporting Meridian Position Loom.
Fig. 2 be among Fig. 1 the tail position put enlarged diagram through mechanism.
Fig. 3 is the schematic top plan view of mechanism shown in Figure 2.
Fig. 4 is the enlarged diagram of the wire drawing mechanism at head position among Fig. 1.
Fig. 5 is the schematic top plan view of mechanism shown in Figure 4.
Fig. 6 be the present invention the main TV structure schematic diagram of supporting Two-shot Rewinding Machine.
Fig. 7 is the counter-rotating frame among Fig. 6 and the schematic top plan view of deflector roll frame.
Fig. 8 is a process flow diagram of the present invention.
The specific embodiment
The production technology of warping and printing product provided by the present invention may further comprise the steps successively:
One, warping is made through axle by the warping machines of routine.This part technology and existing technology are as good as.
Two, weave transition cloth, the finished product filling density is 0.33-1 root/centimetre (is between per two parallels distance be 1-3 centimetre).Because follow-up printing technology requires warp, parallel positional alignment accurate, thereby all warp and all warps of weaving in the formed lining in back all need keep certain tension force when weaving.Obviously, existing all kinds of weaving weaving and knitting preparation can't satisfy this requirement.For this reason, the present invention has adopted special-purpose supporting weaving and knitting preparation one Meridian Position Loom (back introduction), has satisfied this requirement.
Three, stamp, stamp on transition cloth.For guaranteeing printing quality, during stamp, all warps in the transition cloth still need keep certain tension force.The organizine printing machine (application number 200320131625.9) that the present invention adopts can meet the demands.
Four, evaporate, so that institute's stamp type is carried out fixation and carries out the cloth cover cleaning.This evaporates technology is common process, employing be the conventional machinery of evaporating.(promptly have tension force situation last volume get the transition cloth of the rolling on the lining shaft) can't evaporate because lining, so evaporate processing again after needing the unwinding from the lining shaft of transition cloth got off.
Five, secondary rewinding, finish stamp, transition cloth after evaporating again rewinding to lining shaft.Because the transition cloth after evaporating is in free relaxed state, need rewinding again to lining shaft, and be adjusted to graticule marshalling, warp tension evenly, institute's decalcomania unfold smooth fully, state keeps the shape.Because conventional equipment can't reach requirement, the present invention has adopted special-purpose supporting weaving and knitting preparation one Two-shot Rewinding Machine (back introduction), has satisfied technological requirement.
Six, looming weaving.As last procedure, adopt ordinary loom to weave.But when weaving, need at first remove original parallel on the transition cloth.The concrete operations mode can have two kinds:
The one, carrying out the woven while, remove on one side the parallel of the transition cloth that unwinding is come out from the lining shaft (because the weft density of transition cloth is minimum by operating personnel at the tail position, so the dismounting of parallel is very easy), on one side at the warp position that removes parallel by the opening of loom, mechanism such as throw a spear, beat up, batch and weave again.
The 2nd, after secondary rewinding operation, earlier lining is installed in disposable all parallels that remove transition cloth on the Meridian Position Loom, then weave again again.
The primary structure of the Meridian Position Loom (separate case application) that the present invention is supporting is represented by Fig. 1 to Fig. 5.Mainly comprise putting of tail position through the wire drawing mechanism at mechanism, head position and the general weave mechanism of machine middle part, described putting through mechanism comprises thread supply shaft, tightening roller mechanism and the carrying roller of being furnished with braking mechanism, and described wire drawing mechanism comprises buncher, decelerator, ratchet rotation preventive mechanism and lining shaft.
The purpose of design of braking mechanism is increase some resistances will for the rotation of thread supply shaft, thereby makes the organizine that unwinding is come out from the thread supply shaft produce tension force.(see Fig. 2, Fig. 3) in the described braking mechanism, two brake wheels 8 are inserted into two axle heads of thread supply shaft (thread supply shaft omits among the figure) respectively, brake ribbon 6-2 of the wheel cause of each brake wheel coats and exerts pressure, one end of this brake ribbon is fixed in wallboard 7, and the other end is fixed on the lever 6-1 who is exerted pressure by spring 6-3.
(see Fig. 2, Fig. 3) in the described tightening roller mechanism, two axle heads that bear the idler roller 3 of warp tension are positioned at the centre of two lever 2-1 respectively by bearing, and an end of these two levers all is hinged on the wallboard 1, and the other end all is hung with the weight 2-2 that exerts pressure.
Described wire drawing mechanism (seeing Fig. 4, Fig. 5) comprises buncher 13, decelerator 12, ratchet rotation preventive mechanism and lining shaft.Wherein, decelerator power sends lining shaft gear 16 to by the some carrier gear groups that are positioned on spindle nose wallboard 18 and the spindle nose bearing support 17.Belt wheel among Fig. 5 on the motor shaft drives big belt wheel 14-1, and by the small pulley 14-3 transmission speed reducer power shaft belt wheel 14-2 coaxial with big belt wheel 14-1, speed reducer output shaft belt wheel 14-4 is transmission carrier gear power shaft belt wheel 14-5 again, and then power is transferred to lining shaft gear 16 by the carrier gear group again.Ratchet in the described ratchet rotation preventive mechanism is coaxial fixing with one of them carrier gear, the ratchet that is positioned head wallboard 18 cooperates with ratchet that (carrier gear 26 is fixed with coaxial ratchet among Fig. 4 to guarantee can only to make the forward takeup motion by lining shaft, the ratchet 15 that is positioned wallboard is withstood on the ratchet of ratchet by spring pressure, guarantees that lining shaft can not reverse).Also has pressure roller 11 among the figure.
Described general weave mechanism T comprises shedding mechanism, picking mechanism, beating-up mechanism.These all are the routine configurations of general weaving and knitting preparation, directly divert from one use to another to get final product.In addition, F1 is the warp movement locus when weaving.
Described Meridian Position Loom has adopted the mode of buncher transmission wire drawing shaft, can accurately control filling density, make the lining that is made into meet the requirement of subsequent handling, the tension force that the braking mechanism that is adopted can keep the warp tension in the weaving process simply and effectively and weave the lining after finishing fully; Thereby guaranteed the quality of institute's woven product.
The Two-shot Rewinding Machine that the present invention is supporting comprises braking mechanism, tightening roller mechanism and the counter-rotating frame at tail position, the pressure roller at head position, develops roller and comprises the wire drawing mechanism of buncher, reductor, lining shaft, and the deflector roll frame at machine middle part.Need to prove: the braking mechanism at tail position, tightening roller mechanism, the pressure roller at head position and the wire drawing mechanism that comprises buncher, reductor, lining shaft, structure and function are identical with the similar mechanism in the aforementioned Meridian Position Loom, can directly divert from one use to another.No longer carefully state at this.
Fig. 6, Fig. 7 be as can be known: described counter-rotating frame 9 is positioned between braking mechanism and the tightening roller mechanism, comprise two deflector roll 9-2-1 that are arranged in parallel, each is gripped two ends of deflector roll by a limit roller 9-3, the mid point of every limit roller is hinged on again on the bracing frame 9-1 who vertically stands, and formation can be rotated the mechanism of (direction P) around horizontal axis.Obviously, among Fig. 6, when the counter-rotating frame clockwise rotated, the warp tension of the transition cloth during rewinding reduced; And the counter-rotating frame is when rotating counterclockwise, and the warp tension of the transition cloth during rewinding then can increase; Especially on rainy day during humid environment, the counter-rotating frame rotates the warp tension that is produced and changes more obvious.After the counter-rotating frame is set up a certain angle, only need between limit roller 9-3 and tail wallboard, to use rope fixing, make the counter-rotating frame keep this angle, can keep warp tension constant.
Described deflector roll frame 20 comprises one group of fixed roll that is arranged in parallel, and two ends of these fixed rolls all are fixed on the frame.As shown in Figure 7: the fixed roll 20-3 that a part is parallel to each other is also fixing by two horizon bar 20-4 clamping of frame; The fixed roll 20-5 that another part is parallel to each other respectively is fixed on the top of two short stanchion 20-6 respectively, and the bottom of these short stanchions all is fixed on again on two horizon bar 20-4; The fixed roll that partly is parallel to each other such as 20-1,20-2,20-8 are fixed on the long vertical rod 20-7 of frame in addition.
Described exploitation roller 19 is used to regulate the Uneven Width width of the lining after the rewinding, is the ripe mechanism that multiple weaving preparing machine, dyeing machine adopt, the directly supporting use of outsourcing.Also has wallboard connecting rod 5 among the figure.
The use of this Two-shot Rewinding Machine can be divided into a rewinding and secondary rewinding.
The path F3 of a rewinding: transition cloth 30 directly walk around successively the counter-rotating frame two deflector roll 9-2-1 after enter deflector roll frame 20, earlier (quantity is the amount doesn't matter through fixed roll 20-1 and some, show 7 among Fig. 1) be separately fixed at the fixed roll 20-5 on short stanchion 20-6 top after, turn back and return to walk around fixed roll 20-2 and 20-8, upwards return again and walk around carrying roller 12, (quantity is the amount doesn't matter every walking around some fixed roll 20-3 that are fixed on the horizon bar 20-4 between the upper and lower respectively successively, show 12 among Fig. 1), walk around pressure roller 11 and exploitation roller 19 at last, directly the lining shaft that is driven by lining shaft gear 20 batches.
The path F2 of secondary rewinding: the rolling lining after the rewinding is installed on the thread supply shaft frame at tail position, the transition cloth that unwinding is got off from the lining enters the deflector roll frame after through idler roller 3, carrying roller 4, after walking around carrying roller 12, again successively respectively between the upper and lower every walking around some fixed roll 20-3 that are fixed on the horizon bar 64, and still through pressure roller 11 and exploitation roller 19, the lining shaft that is directly driven by lining shaft gear 20 batches once more.
By the arrangement of Two-shot Rewinding Machine, all warps in the transition cloth have reached uniform tension in order substantially; Behind multistage fixed roll and carrying roller, all warps are through constantly rubbing and changing direction, mutual correct arrangement position has obtained recovery, parallel is arranged and the contraposition of flower type also can meet the requirements fully, thereby guaranteed time one the carrying out smoothly of weaving process, stablized the quality of woven product.
Embodiment 1:
The production technology of warping and printing product, operation according to the following steps successively: one, warping, make through axle; Two, weave transition cloth, the filling density of transition cloth is 0.33 piece/centimetre (being 3 centimetres of per two parallel spacings), weaves at Meridian Position Loom: three, stamp, on warp decorating machine to transition cloth stamp; Four, evaporate, evaporate on the equipment in routine and operate; Five, secondary rewinding, adopt Two-shot Rewinding Machine finish stamp, transition cloth after evaporating again rewinding to lining shaft; Six, looming weaving: after loading onto ordinary loom on the lining shaft, Yi Bian remove the parallel of the transition cloth that unwinding comes out, Yi Bian weave again at the warp position that removes parallel, binomial work is carried out simultaneously.
Embodiment 2:
The production technology of warping and printing product, operation according to the following steps successively: one, warping, make through axle; Two, weave transition cloth, the filling density of transition cloth is 1 piece/centimetre, weaves at Meridian Position Loom; Three, stamp, on warp decorating machine to transition cloth stamp; Four, evaporate, evaporate on the equipment in routine and operate; Five, secondary rewinding, adopt Two-shot Rewinding Machine finish stamp, transition cloth after evaporating again rewinding to lining shaft; Six, remove parallel, on Meridian Position Loom, carry out; Seven, looming weaving.
Claims (2)
1, a kind of production technology of warping and printing product is characterized in that this technology may further comprise the steps successively:
One, warping is made through axle by warping;
Two, weave transition cloth, the filling density of transition cloth be the 0.33-1 root/centimetre;
Three, stamp, stamp on transition cloth;
Four, evaporate, institute's stamp type is carried out fixation and carry out the cloth cover cleaning;
Five, secondary rewinding, finish stamp, transition cloth after evaporating again rewinding to lining shaft;
Six, looming weaving, after lining was loaded onto ordinary loom, Yi Bian remove the parallel of the transition cloth that unwinding comes out, Yi Bian weave again at the warp position that removes parallel, binomial work was carried out simultaneously.
2, the production technology of a kind of warping and printing product according to claim 1 is characterized in that also can at the parallel that all removes earlier on the Meridian Position Loom on the transition cloth, then weaving again more earlier after the secondary rewinding.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 200510060337 CN1730750A (en) | 2005-08-05 | 2005-08-05 | Production process of warping and printing product |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 200510060337 CN1730750A (en) | 2005-08-05 | 2005-08-05 | Production process of warping and printing product |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN1730750A true CN1730750A (en) | 2006-02-08 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 200510060337 Pending CN1730750A (en) | 2005-08-05 | 2005-08-05 | Production process of warping and printing product |
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| Country | Link |
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| CN (1) | CN1730750A (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101886308B (en) * | 2009-05-13 | 2012-07-18 | 吴江市新发展纺织有限公司 | Production technology for warp printed fabric by thermal transfer |
| CN101613965B (en) * | 2008-06-25 | 2012-09-05 | 刘林泉 | Production technology for watermark pattern cloth and production device thereof |
| CN108442147A (en) * | 2018-02-06 | 2018-08-24 | 南通大学 | A kind of pure cotton warp thread foam print organization method |
-
2005
- 2005-08-05 CN CN 200510060337 patent/CN1730750A/en active Pending
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101613965B (en) * | 2008-06-25 | 2012-09-05 | 刘林泉 | Production technology for watermark pattern cloth and production device thereof |
| CN101886308B (en) * | 2009-05-13 | 2012-07-18 | 吴江市新发展纺织有限公司 | Production technology for warp printed fabric by thermal transfer |
| CN108442147A (en) * | 2018-02-06 | 2018-08-24 | 南通大学 | A kind of pure cotton warp thread foam print organization method |
| CN108442147B (en) * | 2018-02-06 | 2020-06-19 | 南通大学 | Pure cotton warp foam printing and weaving method |
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Open date: 20060208 |