CN101864828B - Wall surface energy-saving decorative board and manufacturing method thereof - Google Patents
Wall surface energy-saving decorative board and manufacturing method thereof Download PDFInfo
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- CN101864828B CN101864828B CN2010102197764A CN201010219776A CN101864828B CN 101864828 B CN101864828 B CN 101864828B CN 2010102197764 A CN2010102197764 A CN 2010102197764A CN 201010219776 A CN201010219776 A CN 201010219776A CN 101864828 B CN101864828 B CN 101864828B
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- slurries
- wall surface
- decorative board
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- surface energy
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/50—Reuse, recycling or recovery technologies
- Y02W30/91—Use of waste materials as fillers for mortars or concrete
Abstract
The invention relates to a wall surface energy-saving decorative board and a manufacturing method thereof. The wall surface energy-saving decorative board is manufactured by the following raw materials in portions by weight: 10-20 portions of cement, 50-55 portions of pulverized coal ash, 10-20 portions of water, 2-3 portions of fiber glass mesh, 3-5 portions of high polymer, 0.1-0.5 portion of foaming agent, 0.01-0.1 portion of air entraining agent, 0.01-0.5 portion of foam stabilizer and 6-12 portions of auxiliary materials. The manufacturing method of the wall surface energy-saving decorative board comprises the following steps: mixing, pulping, molding, autoclaving, curing and veneering. The invention has the advantages that the consumption of mineral resources is reduced, and simultaneously solid wastes produced by power industry are consumed; the wall surface energy-saving decorative board has relative low material price, simple manufacturing process, saved cost, heat preservation and insulation, water resistance (low water absorption), lighter weight, no burning or gas release on high-temperature open fire, extremely low heat conductivity factor, high shock resistance and wide serviceable range.
Description
Technical field
The present invention relates to a kind of wall surface energy-saving decorative board and preparation method thereof.
Background technology
Heat insulating decorative board is claimed the heat preservation decoration integrative production board again; Generally can be on the market with its called after energy-saving decorated sheet, compound heat-insulation decorative panel, Outwall thermal insulation board etc.; Be the sheet material of moulding of being prefabricated in the factory; Be composited by heat insulating material and decorative fabric, the overwhelming majority is used for the skin face, has heat preservation energy-saving and decoration functions.
Product in the market mainly is divided into two big types; A kind of is organic type of template, and another kind is the mineral-type template, and organic type of template is divided into EPS plate (moulding polyphenyl plate), XPS (extruded polystyrene board), hard polyurethane foam plate etc. again; Above organic template all possesses heat insulating ability and ornamental preferably; Quality is also very light, and water proofing property is also relatively good, but there is very big safe drawback in these templates on the fire savety and the feature of environmental protection.Main body composition in the EPS plate is the product behind polystyrene resin and the mixed with polymers heatable catalytic, is exactly " foam " that we generally say, and this material is met fire or the meeting of being heated is burnt or the hot melt phenomenon occurs; In case the burning intensity of a fire is fierce and can generate a large amount of toxic gas (dense smoke) simultaneously, after the people sucks, will not feel well at short notice; More serious meeting causes stupor, and personnel are produced serious and fatal harm, fact proved; Pernicious gas in the scene of a fire (dense smoke); Be one of main killer of fire, this specific character has determined this product to use on the decoration of outside wall limpingly, definitely can not on interior decoration, use." foam " also is a kind of typical white pollution thing that people knew, the degradation property extreme difference, and after these products were by extensive the use, the thing followed was exactly the massive pollution to bad border, and this specific character is doomed this material and need be replaced.And XPS plate and hard polyurethane foam plate except having strengthened aspect the intensity, are significantly improved than EPS plate aspect fire savety; Under flame and high temperature, still have good dimensional stability, in air, do not fire, burning slowly in oxygen; To a certain degree strong alkali-acid resistance and organic solvent are however still in-problem on fire savety, although be incombustible in air; But scorched by naked light or erosion at strong acid and strong base under; Still can disengage flue gas, contain noxious material in this flue gas equally, personnel suck equally can cause serious injury to it; And the performance of its environmental protection is the same with the EPS material, is pollutant after product goes out of use.
The core material of inorganic heat preservation template is expanded and vitrified small ball plate and expanded perlite; This series products in contrast to above-mentioned EPS plate and XPS plate etc. in thermal insulation, waterproof, light weight, fire safety, feature of environmental protection each side has had rapid progress; But still the problem that exists: dilatational wave flower pearl powder and expanded perlite are the mineralising product; Need to consume certain mineral resources, also need pass through technology and be made, analyze raw material from this angle and do not meet very much environmental friendly principle; It is difficult to draw materials, and cost is than higher; Heavier relatively with respect to EPS plate and XPS plate; Complete ornamental, decorative pattern is comparatively single, changes seldom, is difficult to satisfy simultaneously the various market demands, and great majority just are used for outdoor wall decoration.
Summary of the invention
The purpose of this invention is to provide a kind of wall surface energy-saving decorative board and preparation method thereof, energy-conserving and environment-protective, practice thrift recyclable recycling behind cost, powerful, the product rejection, to overcome the above-mentioned deficiency that present prior art exists.
The objective of the invention is to realize through following technical scheme:
A kind of wall surface energy-saving decorative board of the present invention, its raw material by following parts by weight is processed: cement 10-20, flyash 50-55, water 20; Glass fiber mesh 6, high molecular polymer 3-5, blowing agent 0.1-0.5; Air entraining agent 0.01-0.1, foam stabilizer 0.01-0.5, auxiliary material 6-12; Said auxiliary material can be bamboo chip, wood chip, rattan or fiber crops; High molecular polymer is epoxy, acrylic acid or polyvinyl acetate; Blowing agent can be surfactant or 12 sodium alkyl sulfates, and foam stabilizer can be alkylolamides, AEO or sodium sulphate.
The preparation method of a kind of wall surface energy-saving decorative board of the present invention may further comprise the steps:
1) mix: with 10-20kg cement, 50-55kg flyash and, 3-5kg high molecular polymer, blowing agent 0.1-0.5kg fully mix;
2) make pulping: the raw material that mixes in the step 1) is positioned in the agitator, add 10kg-20kg water and air entraining agent 0.01-0.1kg, foam stabilizer 0.01-0.5kg again after the startup mixer stir into slurries, be stirred to raw material and mix;
3) mixed serum is placed in the mould moulding: with step 2), and the slurries of first laying depth 10mm are got the 3kg glass fiber mesh and are layed on the slurries; On glass fiber mesh, re-lay the slurries of 5mm thickness; Place auxiliary material 6-12kg, re-lay the slurries of 5mm thickness afterwards in the above, get the 3kg glass fiber mesh and be layed on the slurries this moment; Re-lay the slurries of 10mm thickness at last, coagulation forming under natural environment; When being placed into slurries in the mould, can lay the true stone plane materiel of one deck, aluminium-plastic panel plane materiel, ceramic tile plane materiel or masonry plane materiel earlier at mold bottom;
4) steam pressure; Moulding article in the step 3 are placed into steam pressure in the machine; Steam pressing temperature is 40-80 degree centigrade, steams the pressure time and be the high molecular polymer in the mixed serum under heating power and pressure and cement and flyash generation physical reactions, produces " seal foaming aperture " structure;
5) maintenance is put into the moulding article after steam pressing and lets its natural air drying, natural air drying temperature be 0-40 degree centigrade in the environment of drying, and the natural air drying time is 48-72 hour;
6) facing, the crude or outer surface that the surface of moulding article after the maintenance is polished moulding article external surface is painted.
Beneficial effect of the present invention is: from raw-material use, possessed environmental protection character, and when reducing consumption of mineral resources, the also solid waste of consumes electric power industry institute output; Cost of material is relatively low, and manufacture craft is simple, practices thrift cost; Thermal insulation, waterproof (water absorption rate is low), weight is lighter, in the high temperature naked light, do not burn and do not discharge any gas, because the another side after heat can not pass to 30mm from the one side of being burnt, coefficient of thermal conductivity is extremely low, shock resistance is strong; The product scope of application is wide, and outdoor indoor wall is decorated, and single decorative effect and various decorative effect all can be accomplished, and strengthens product strength and is used for ground decoration with the client, can let the people on product, stand and walk; After detaching products is discarded, can pulverize it, its crushed material can be used as sandstone again and use owing to be inorganic substances all, reaches real recycle.
The specific embodiment
Embodiment 1
The described a kind of wall surface energy-saving decorative board of the embodiment of the invention is processed by the raw material of following weight: cement 10kg, flyash 50kg, water 20kg; Glass fiber mesh 6kg, high molecular polymer 3kg, blowing agent 0.1-0.5; Air entraining agent 0.01-0.1, foam stabilizer 0.01-0.5, auxiliary material 10kg; Said auxiliary material can be bamboo chip, and high molecular polymer is epoxy, acrylic acid or polyvinyl acetate, and blowing agent can be surfactant or 12 sodium alkyl sulfates, and foam stabilizer can be alkylolamides, AEO or sodium sulphate.
The preparation method of the described a kind of wall surface energy-saving decorative board of the embodiment of the invention may further comprise the steps:
1) mixes: 10kg cement, 50kg flyash and 10kg water are mixed, add the 3kg polyvinyl acetate again and mix;
2) make pulping: the raw material that mixes in the step 1) is positioned in the agitator, adds again and start mixer behind 10kg-20kg water and 12 sodium alkyl sulfate 0.1-0.5kg, the alkylolamides 0.01-0.5kg and stir into slurries, be stirred to raw material and mix;
3) mixed serum is placed in the mould moulding: with step 2), and the slurries of first laying depth 10mm are got the 3kg glass fiber mesh and are layed on the slurries; On glass fiber mesh, re-lay the slurries of 5mm thickness, place auxiliary material 10kg, said auxiliary material is bamboo chip, wood chip, rattan or fiber crops; Re-lay the slurries of 5mm thickness afterwards in the above; Get the 3kg glass fiber mesh and be layed on the slurries this moment, re-lays the slurries of 10mm thickness at last, coagulation forming under natural environment;
4) steam to press, the moulding article in the step 3) are placed into steam pressure in the machine, steam that to press temperature be 40-80 degree centigrade, steam the pressure time and be the high molecular polymer in the mixed serum under heating power and pressure and cement and flyash generation physical reactions;
5) maintenance is put into the moulding article after steam pressing and lets its natural air drying, natural air drying temperature be 0-40 degree centigrade in the environment of drying, and the natural air drying time is 48-72 hour;
6) facing, the crude or outer surface that the surface of moulding article after the maintenance is polished moulding article external surface is painted.When core and lining do not add; It promptly not composite board; But when steam pressing, just reflect with the core material, this is referred to as " one plate ", the article of moulding at this moment external surface texture depends on 3) in mentioned mould; Mould can be imitative stone mould, imitative Wood-grain mould, imitative loose skin mould, and moulding article external surface is respectively immitation stone plate, imitative wood-grain plate, imitative loose dermatotome material.
Embodiment 2
The described a kind of wall surface energy-saving decorative board of the embodiment of the invention is processed by the raw material of following weight: cement 20kg, flyash 55kg, water 20kg; Glass fiber mesh 6kg, high molecular polymer 5kg, blowing agent 0.1-0.5; Air entraining agent 0.01-0.1, foam stabilizer 0.01-0.5, auxiliary material 6kg; Said auxiliary material can be bamboo chip, wood chip, rattan or fiber crops, and high molecular polymer is epoxy acrylic or polyvinyl acetate, and blowing agent can be surfactant or 12 sodium alkyl sulfates, and foam stabilizer can be alkylolamides, AEO or sodium sulphate.
The step of the preparation method of the described a kind of wall surface energy-saving decorative board of the embodiment of the invention is identical with embodiment 1.
Embodiment 3
The described a kind of wall surface energy-saving decorative board of the embodiment of the invention is processed by the raw material of following weight: cement 15kg, flyash 52.5kg, water 20kg; Glass fiber mesh 6kg, polyvinyl acetate 4kg, blowing agent 0.1-0.5kg; Air entraining agent 0.01-0.1kg, foam stabilizer 0.01-0.5kg, auxiliary material 12kg; Said auxiliary material can be bamboo chip, wood chip, rattan or fiber crops, and blowing agent can be surfactant or 12 sodium alkyl sulfates, and foam stabilizer can be alkylolamides, AEO or sodium sulphate.
The step of the preparation method of the described a kind of wall surface energy-saving decorative board of the embodiment of the invention is identical with embodiment 1.
The power consumption of the method for the invention manufacturing process is low; Just, slurrying and steaming need use the electric energy of some when pressing; Whole process is need not use any fuel, and the process that central steaming is pressed is under suitable natural conditions, to accomplish more, can not need use establishing; Use can be played powerful energy-saving effect on building, summer, the outdoor to the utmost hot gas that stops was invaded, the temperature that reduces indoor use air-conditioning or consume air-conditioning, thus reach good energy-saving effect; After discarded, can pulverize it, its crushed material can be worked as sandstone again and recycle owing to be inorganic substances all.
Claims (2)
1. the preparation method of a wall surface energy-saving decorative board is characterized in that, may further comprise the steps:
1) mixes: 10-20kg cement, 50-55kg flyash and 3-5kg high molecular polymer, blowing agent 0.1-0.5kg are fully mixed;
2) make pulping: the raw material that mixes in the step 1) is positioned in the agitator, add 10kg-20kg water and air entraining agent 0.01-0.1kg, foam stabilizer 0.01-0.5kg again after the startup mixer stir into slurries, be stirred to raw material and mix;
3) mixed serum is placed in the mould moulding: with step 2), and the slurries of first laying depth 10mm are got the 3kg glass fiber mesh and are layed on the slurries; On glass fiber mesh, re-lay the slurries of 5mm thickness; Place auxiliary material 6-12kg, re-lay the slurries of 5mm thickness afterwards in the above, get the 3kg glass fiber mesh and be layed on the slurries this moment; Re-lay the slurries of 10mm thickness at last, coagulation forming under natural environment;
4) steam pressure; Moulding article in the step 3 are placed into steam pressure in the machine; Steam pressing temperature is 40-80 degree centigrade, steams the pressure time and be the high molecular polymer in the mixed serum under heating power and pressure and cement and flyash generation physical reactions, produces the seal foaming small structure;
5) maintenance is put into the moulding article after steam pressing and lets its natural air drying, natural air drying temperature be 0-40 degree centigrade in the environment of drying, and the natural air drying time is 48-72 hour;
6) facing, the crude or outer surface that the surface of moulding article after the maintenance is polished moulding article external surface is painted.
2. the preparation method of wall surface energy-saving decorative board according to claim 1 is characterized in that: in step 3), when being placed into slurries in the mould, lay the true stone plane materiel of one deck, aluminium-plastic panel plane materiel, ceramic tile plane materiel or masonry plane materiel earlier at mold bottom.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2010102197764A CN101864828B (en) | 2010-07-07 | 2010-07-07 | Wall surface energy-saving decorative board and manufacturing method thereof |
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| Application Number | Priority Date | Filing Date | Title |
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| CN2010102197764A CN101864828B (en) | 2010-07-07 | 2010-07-07 | Wall surface energy-saving decorative board and manufacturing method thereof |
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| CN101864828A CN101864828A (en) | 2010-10-20 |
| CN101864828B true CN101864828B (en) | 2012-10-31 |
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| KR101489477B1 (en) * | 2012-05-08 | 2015-02-11 | 곽진우 | Artificiality molding product manufaturing method |
| CN103145379A (en) * | 2013-02-27 | 2013-06-12 | 安徽农业大学 | Preparation method of grapevine cement particle board |
| CN103588432A (en) * | 2013-11-07 | 2014-02-19 | 广西启利新材料科技股份有限公司 | Colorful novel decorative imitated veneer material |
| CN103741862A (en) * | 2014-01-03 | 2014-04-23 | 东莞市利鹏建材有限公司 | Wall material with different textures in inner and outer surfaces |
| CN105647040A (en) * | 2014-11-10 | 2016-06-08 | 天津麦索节能科技有限公司 | Formula for XPS plate with foam pore structure and preparation process thereof |
| CN108640571A (en) * | 2018-04-27 | 2018-10-12 | 上海抒眸坤企业管理有限公司 | A kind of lava plate slurry, lava plate and its processing method |
| CN111421660B (en) * | 2020-03-26 | 2021-07-06 | 包头市三和涂料装饰有限责任公司 | Preparation method and application of novel building heat-insulation decorative plate |
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| CN1115307A (en) * | 1995-07-14 | 1996-01-24 | 朱福照 | Glass fibre light weight cement plate |
| CN2381691Y (en) * | 1998-06-26 | 2000-06-07 | 梁炳恒 | Foamed inorganic polymer sandwich wall panel |
| CN1530501A (en) * | 2003-03-10 | 2004-09-22 | 张英保 | Light cast-in-situs concrete wallboard |
| CN1712652A (en) * | 2004-06-21 | 2005-12-28 | 肖力光 | Polymer fiber reinforced cement-based light thermal insulative roofing plate |
| CN2863464Y (en) * | 2005-12-14 | 2007-01-31 | 赵成颐 | Polymerized aluminate porous fiber board |
| CN101186470A (en) * | 2007-11-27 | 2008-05-28 | 山东鸿泰建设集团有限公司 | Coal ash lightweight board |
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2010
- 2010-07-07 CN CN2010102197764A patent/CN101864828B/en not_active Expired - Fee Related
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1103830A (en) * | 1993-12-17 | 1995-06-21 | 蔡敬梁 | Process for synthesizing fireproof decoration board |
| CN1115307A (en) * | 1995-07-14 | 1996-01-24 | 朱福照 | Glass fibre light weight cement plate |
| CN2381691Y (en) * | 1998-06-26 | 2000-06-07 | 梁炳恒 | Foamed inorganic polymer sandwich wall panel |
| CN1530501A (en) * | 2003-03-10 | 2004-09-22 | 张英保 | Light cast-in-situs concrete wallboard |
| CN1712652A (en) * | 2004-06-21 | 2005-12-28 | 肖力光 | Polymer fiber reinforced cement-based light thermal insulative roofing plate |
| CN2863464Y (en) * | 2005-12-14 | 2007-01-31 | 赵成颐 | Polymerized aluminate porous fiber board |
| CN101186470A (en) * | 2007-11-27 | 2008-05-28 | 山东鸿泰建设集团有限公司 | Coal ash lightweight board |
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| CN101864828A (en) | 2010-10-20 |
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