CN101857412A - Multifunctional gypsum painting ready mixed mortar as well as preparation method and application thereof - Google Patents
Multifunctional gypsum painting ready mixed mortar as well as preparation method and application thereof Download PDFInfo
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- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
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- C04B28/00—Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements
- C04B28/14—Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing calcium sulfate cements
- C04B28/145—Calcium sulfate hemi-hydrate with a specific crystal form
- C04B28/147—Calcium sulfate hemi-hydrate with a specific crystal form beta-hemihydrate
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Abstract
The invention discloses a multifunctional gypsum painting ready mixed mortar as well as a preparation method and application thereof. The multifunctional gypsum painting ready mixed mortar comprises the following components: beta-semi-hydrated gypsum, heavy calcium carbonate, calcium hydroxide, quartz sand, methyl cellulose ether, adhesive, a phase-change material, modified starch, a dispersant, a gypsum shrinking resistant agent, lightweight calcium carbonate, barite powder, talcum powder, tourmaline powder and kieselguhr. The materials, such as kieselguhr, tourmaline, the barite powder, the phase-change material, and the like, are reaonsbaly used in the multifunctional gypsum painting ready mixed mortar; and it is proved that the multifunctional gypsum painting ready mixed mortar has various functions of automatic adjustment of indoor temperature and humidity, radiation resistance, bacterium resistance, air purification, and the like. In addition, the gypsum painting ready mixed mortar has higher anion generating amount and far infrared emissivity, can rapidly exhaust odor generated by products, such as paint, colloid, and the like and can exhaust smoke for a long term.
Description
Technical field
The present invention relates to a kind of premixing mortar, relate in particular to a kind of gypsum painting ready mixed mortar that has automatic adjusting room temp, humidity and have radioprotective, antibiotic, multiple function such as purify air, the invention still further relates to the preparation method of this multifunctional gypsum painting ready mixed mortar and the application in building field, belong to the premixing mortar field.
Background technology
Premixing mortar originates from the Europe in 19 end of the centurys in the application of building field, by specialized manufacturer production, is used for the various mortar mixtures of construction project, existing so far 50 years of development history.China's development relatively is slow, but it is following with the care attention of country to be a member of a political party, after particularly 6 days 6 June in 2007, ministries and commissions issued " about forbid the on-the-spot notice that stirs mortar working at part city time limit ", promote China's premixing mortar to develop fast, also China's building mortar production, logistics, form of construction work have been brought a deepgoing revolution simultaneously.
Premixing mortar is a fine aggregate concrete, is made up of a certain proportion of gelling material, fine aggregate, admixture and water.Premixing mortar is the novel environmental-friendly construction material that grows up along with construction industry technology and civilized construction requirement, by the professional production manufacturer production, is used for the various mortar mixtures of construction project, and premixing mortar divides dry-mixed mortar and wet mixing mortar.
Premixing mortar can be divided into two kinds of common premixing mortar and extraordinary premixing mortars by performance.Ordinary mortar mainly comprises masonry mortar, motar, ground mortar.Masonry mortar, motar are mainly used in building by laying bricks or stones and plastering of various concrete bricks, flyash brick and clay brick in bearing wall, the non-load bearing wall, and the ground mortar is used for the floor leveling of common and special occasions.Extraordinary premixing mortar comprises thermal insulation mortar, decoration mortar, gravity flowing levelling mortar, waterproof mortar etc., and its purposes is also varied, is widely used in building exterior wall heat preserving, upholstery repairing etc.
Premixing mortar stirs mortar with traditional scene and compares its advantage clearly as a kind of novel environmental protection, energy saving building material, is mainly reflected in:
1. quality gets a promotion: premixing mortar strict selection in Production Flow Chart, rational proportion, accurately metering, especially adopted the water-keeping thickening material of densification powder as mortar, and make operability, cohesive strength and the weather resistance of mortar significantly improve.Scale operation on the production line, the mixing evenness height stirs mortar with the scene and compares, and steady quality is reliable.
2. wide in variety: supply of goods of premixing mortar is big, is specially adapted to build by laying bricks or stones, wipes one's face and floor treatment etc.In addition, the production handiness of premixing mortar is strong, can produce according to the different demand of user have waterproof, the extraordinary mortar of performance such as insulation, heat insulation, fire prevention, decoration, satisfy different construction technologies and design requirement.
3. environmental protection: premixing mortar is nonpoisonous and tasteless, is real Green environmental-protection building material, helps healthy the inhabitation.
4. civilized construction: in construction, use premixing mortar, do not need the transportation of cement, sandstone, also do not need starting material to stack place, special-purpose drying plant and packaging facilities, that the workyard takies is little, noise is little, dust discharge amount is little, reduced pollution, helped civilized construction surrounding enviroment.
5. work efficiency improves: premixing mortar is fit to adopt mechanized construction, can improve work efficiency greatly, improves construction quality simultaneously, and can save the maintenance cost in later stage in a large number.Even the artificial construction because the premixing mortar steady quality, uses more conveniently, can improve work efficiency more than 10 times, construction speed is greatly accelerated.
6. energy-saving and cost-reducing: in engineering construction, the major cause that causes waste of material is the omission in sandstone, the cement transportation by lighter way, airborne dust and loss during on-the-spot the stirring, manually transport with construction process in land etc.If the use premixing mortar adds mechanized construction, do not exist cement, sandstone to omit problem, there is not on-the-spot loss of stirring yet, reduced the mortar amount of landing in the construction, spillage of material and waste will significantly reduce.
Brushing gypsum is the energy-conserving and environment-protective products, and brushing gypsum also claims gypsum plastering material, is extensive use of in some industrially developed country, and consumption has accounted for plastering material 50%～70%.China's gypsum resource is very abundant, is the No. 1 in the world.But China development and use less than 50%, there are defectives such as kind and function singleness mostly in existing gypsum painting ready mixed mortar, therefore researches and develops a kind ofly to have multi-functional gypsum painting ready mixed mortar and have great importance.
Summary of the invention
One of purpose of the present invention provide a kind ofly have automatic adjusting room temp, automatically energy storage, release can, the multifunctional gypsum painting ready mixed mortar of new generation of fire-retardant, radioprotective, antibiotic, multiple function such as purify air.
Two of purpose of the present invention provides a kind of method for preparing the above-mentioned functions multifunctional gypsum painting ready mixed mortar.
The present invention is achieved through the following technical solutions:
A kind of multifunctional gypsum painting ready mixed mortar comprises following each component composition:
β-semi-hydrated gypsum, water-ground limestone, calcium hydroxide, quartz sand, methyl cellulose ether, tackiness agent, phase change material, treated starch, dispersion agent, gypsum antishrinking agent, light calcium carbonate, ground barium sulfate, talcum powder, tourmaline powder and diatomite;
In order to reach better technique effect, the weight part of each component is preferably:
1.5～7.8 parts in 35～60 parts of β-semi-hydrated gypsums, 1～20 part of water-ground limestone, 1～20 part in calcium hydroxide, 2～5 parts of quartz sands, 0.05～0.15 part of methyl cellulose ether, 1～2 part of tackiness agent, 1～7 part of phase change material, 0.03～0.05 part of treated starch, 0.05～0.1 part of dispersion agent, 0.05～1.2 part of gypsum antishrinking agent, 1.15～2.15 parts of light calcium carbonates, 2～6 parts of ground barium sulfates, 1～4 part of talcum powder, 0.03～0.5 part of tourmaline powder and diatomite;
Preferred, the weight part of each component is:
3～7.8 parts in β-semi-hydrated gypsum 40-50 part, water-ground limestone 1-10 part, 1～10 part in calcium hydroxide, 2～4 parts of quartz sands, 0.08～0.12 part of methyl cellulose ether, 1～1.8 part of tackiness agent, 3～7 parts of phase change materials, 0.035～0.05 part of treated starch, 0.08～0.15 part of dispersion agent, 0.6～1.2 part of gypsum antishrinking agent, 1.2～2.0 parts of light calcium carbonates, 4～6 parts of ground barium sulfates, 1～3 part of talcum powder, 0.1～0.5 part of tourmaline powder and diatomite;
Most preferred, the weight part of each component is:
4～7.8 parts in β-semi-hydrated gypsum 50-60 part, water-ground limestone 1-3 part, 1～3 part in calcium hydroxide, 2～3 parts of quartz sands, 0.08～0.1 part of methyl cellulose ether, 1～1.5 part of tackiness agent, 5～7 parts of phase change materials, 0.04～0.05 part of treated starch, 0.08～0.12 part of dispersion agent, 0.8～1.0 part of gypsum antishrinking agent, 1.5～2.0 parts of light calcium carbonates, 5～6 parts of ground barium sulfates, 1～2 part of talcum powder, 0.3～0.5 part of tourmaline powder and diatomite.
The used above-mentioned raw materials of the present invention all can be bought from commercial channels and obtain, and its specification meets industry standard and gets final product.
1, β-semi-hydrated gypsum (β-CaSO
41/2H
2O)
Semi-hydrated gypsum is the reprocessing product of gypsum, if with dihydrate gypsum heating, and during 65-75 ℃ of temperature rising, CaSO
42H
2O begins dehydration, when rising to 107-170 ℃, produces and obtains semi-hydrated gypsum (CaSO
41/2H
2O).If with dihydrate gypsum thermal dehydration in unsealed kiln, what obtain is β-semi-hydrated gypsum, is called plaster of Paris.The crystal grain of plaster of Paris is thinner, behind the water mix, can be modulated into plastic slurry, after reaction after a while, can lose plasticity, and setting and harden becomes the solid with certain intensity.
β-semi-hydrated gypsum can be bought by commercial sources and obtain, and for example (reaches trading company available from Guang Zhouchang), and the every technical indicator of product reaches the requirement (attached GB9776--88 standard) of national technical standard GB9777--88, and concrete technical indicator is as follows:
1, calcium sulphate content: 85%
2, crystal water: 6%
3, standard consistency: 65%
4, ultimate compression strength: 4.9Mpa
5, fineness: 200--250 order
6, time of coagulation: 8--12 minute
7, whiteness: 〉=70%
The nucleus of condensation sclerosis of plaster of Paris mainly is because semi-hydrated gypsum and water mutual effect are reduced into dihydrate gypsum.
CaSO
4·1/2H
2O+3/2H
2O→CaSO
4·2H
2O
Semi-hydrated gypsum dissolves in water, and very fast formation saturated solution, and semi-hydrated gypsum in the solution and hydrate generate dihydrate gypsum.Because the solubleness of dihydrate gypsum in water is than semi-hydrated gypsum much smaller (being 1/5 for semi-hydrated gypsum solubleness only), so the saturated solution of semi-hydrated gypsum concerning dihydrate gypsum, has just become supersaturated solution.Therefore dihydrate gypsum is separated out with colloidal particle from supersaturated solution, and this has just promoted semi-hydrated gypsum constantly to dissolve and aquation, dissolves fully up to semi-hydrated gypsum.In this process, the free water content in the slurry reduces gradually, and the dihydrate gypsum colloidal particle constantly increase, and the slurry denseness increases, and plasticity-reduces gradually, is called this moment " condensing "; Along with slurry continues retrogradation, colloidal particle condense gradually becomes crystal, and crystal is grown up gradually, symbiosis and interlaced, makes slurry produce intensity and continuous the growth, and this process is called " sclerosis ".Condensing, hardening of gypsum is the physicochemical change process of a successive, complexity.
2, dry powder (water-ground limestone)
The main component of dry powder (also being " chalk powder ") is a water-ground limestone, and water-ground limestone also abbreviates " coarse whiting ", molecular formula CaCO as
3, molecular weight 100.09 (lime carbonate: 98%, ferric oxide 0.3%).Water-ground limestone is used mechanical means (with Raymond mill or other high pressure mill) directly to pulverize natural calcite, Wingdale, chalk, shell etc. exactly and just can be made.Because the settling volume of water-ground limestone is littler than the settling volume of light calcium carbonate, so be referred to as water-ground limestone.
Character: white powder.Odorless, tasteless.Reveal and put no change in the air, proportion 2.710.Water-solublely hardly in the water that contains ammonium salt or ferric oxide, dissolve, be insoluble to alcohol.Meet dilute acetic acid, dilute hydrochloric acid, rare nitric acid generation intumescence, and dissolving.Thermal degradation is calcium oxide and carbonic acid gas.
Purposes: press the difference of smashing fineness, industrially be divided into four kinds of different sizes: solo flight, round trip flight, three fly, four fly, and is respectively applied for each industrial sector.
In the present invention, water-ground limestone is as retardant.This material can be expanded wild goose company and be bought in Tianjin, its specification is 400 orders-1250 orders.
3, white lime (calcium hydroxide Ca (OH)
2)
Product another name: slaked lime;
Preparation method: CaO+H
2O=Ca (OH)
2
In the present invention, calcium hydroxide also is as retardant.This material can be expanded wild goose company in Tianjin and be bought, and its specification is 400 orders-1250 orders.
4, quartz sand (SiO
2)
Quartz sand is a kind of silicate minerals of hard, wear-resisting, stable chemical performance, and its essential mineral composition is SiO
2The color of quartz sand is an oyster white or colourless translucent, hardness 7, the crisp no cleavage of property, conchoidal fracture, oily luster, density are 2.65, tap density (the 20-200 order is 1.5), its chemistry, calorifics and mechanical property have tangible anisotropy, be insoluble to acid, be slightly soluble in KOH solution, 1650 ℃ of fusing points.
The quartzite that goes out from mining is after processing, and general fineness product of (less than 120 orders) more than 120 orders claims quartz sand.Surpass 120 purpose products and be called silica powder.China's quartz sand is very abundant, and Xinyi, Lianyun Harbour, Fengyang, Anhui, Luoyang, Henan are the main producing regions of quartz raw material, occupies the market in the whole nation 80%.
5, methyl cellulose ether
Walsroder MC 20000S also claims methylcellulose gum, is called for short MC usually, and outward appearance is the Powdered goods and materials of white, also is as the retardant among the present invention.Methyl cellulose ether is that the hydroxyl on the glucose unit of natural cellulose is replaced resulting product by methoxyl group, and molecular formula is [C
6H
7O
2(OH)
3-n (OCH
3)
n] x.
Methylcellulose gum, hydroxyethylmethyl-cellulose and hydroxypropyl level methylcellulose gum have some general character, and market sale the merchant generally do not distinguish it, is referred to as methyl cellulose ether.Hydroxyethylmethyl-cellulose and methylcellulose gum product order number: 100,000 orders-200,000 order, can buy in Beijing Fu Teen Science and Technology Ltd. and Beijing Orient Australia Chinese scientific ﹠ technical corporation.
(1) solvability in the water: methyl cellulose ether is water-soluble, and can be dissolved in cold water.Dissolution rate depends on fineness and whether passes through chemical modification.In general, fineness is thin more, and dissolution rate is fast more;
(2) salt resistance: methyl cellulose ether is the non-ionic type ether of cellulose, and is not polyelectrolyte, and is therefore when metal-salt or organic electrolyte exist, very stable in the aqueous solution;
(3) surfactivity: can increase the dispersiveness of powder chance water in the product, promptly produce the function of dispersion agent;
(4) stability: the viscosity of methylcellulose gum ethereal solution is subjected to the influence of soda acid hardly, and the pH value is more stable in the 3.0-11.0 scope, even still can keep secular stability when pH value 13.
(5) thixotropy: the full-bodied methyl cellulose ether aqueous solution has very strong thixotropy, and is highly beneficial to constructing, and construction is expected thick and do not produced sagging, criticizes to be coated with becoming smooth.
(6) water-retentivity: the high viscosity of the methyl cellulose ether possess hydrophilic property and the aqueous solution, make it to become a kind of high-performance water-retaining agent, this also is the most important performance that methyl cellulose ether is used in brushing gypsum.
Methyl cellulose ether described in the present invention comprises methylcellulose gum, hydroxyethylmethyl-cellulose or hydroxypropyl level methylcellulose gum.
6, tackiness agent
In order to reach better technique effect, tackiness agent of the present invention is made up of following each component: expanded corn starch, sodium bentonite (or sodium matter montmorillonite), Whitfield's ointment and sodium Diacetate; Preferably, the weight part of each component is: expanded corn starch 90-98 part, sodium bentonite (or sodium matter montmorillonite) 1-6 part, Whitfield's ointment 0.5-4 part, sodium Diacetate 0.5-4 part; Preferred, the weight part of each component is: 96 parts of expanded corn starchs, 2 parts of sodium bentonites (or sodium matter montmorillonite), 1 part of Whitfield's ointment, 1 part of sodium Diacetate;
Wherein, described expanded corn starch can be bought by commercial sources and obtain, for example: can reach mechanical company limited available from converging in the Liyang city;
Described expanded corn starch also can prepare with reference to following method: get clean corn through decortication, break, extraction maize germ, make the corn particle, reaching no skin does not have navel.It is expanded that the corn particle is directly put into bulking machine, pulverizes with pulverizer at any time after expanded, sieves, and collects 200 order fine powders, get final product expanded corn starch.
27% amylose starch is arranged, 73% amylopectin in the W-Gum.Amylose starch is not the straight chain of extended configuration, but because the effect of intramolecular hydrogen bond is curled into spirrillum.This closelypacked coil type structure of amylose starch helps forming intermolecular hydrogen bonding, is unfavorable for forming hydrogen bond with water molecules, so amylose starch is not soluble in cold water.Amylopectin has the structure of hyperbranchedization, is made up of many short chains, because the hyperbranched structure of amylopectin, easy and water molecules forms hydrogen bond, so amylopectin is soluble in cold water, but adhesiveproperties is relatively poor.I.e. no matter amylose starch or amylopectin, the bonding effect of itself is all bad, all can not directly use as tackiness agent, must could use after peroxidation or gelatinization.The pasted starch initial bonding strength is good, and bonding strength is big, can directly use as tackiness agent.
The gelatinization of starch at present mainly is heating gelatinization and alkali gelatinization, and what we selected is another kind of gelatinizing method: expanded gelatinization, and good through trial effect.According to expanded principle, the corn particle of pulverizing is packed in the bulking machine, carry out heating and pressurizing and mechanical effect, make corn be in high-temperature high-pressure state.At this moment, rapidly the sealing cover of bulking machine is opened, in this moment, because corn is reduced to the normal temperature and pressure state suddenly, huge energy discharges, and is the water vapor evaporation of superheat state, inflatable about 2,000 times of its volume, thus produced the swelling pressure.The huge swelling pressure make corn tissue suffer powerful explosion extension effect, corn is caused countless trickle spongy structures, i.e. corn puffing.
Corn shows that through after expanded the volume of corn increases several times to tens times on macroscopic view, porous, and spongy, quality is loose; Variation has taken place in the molecular structure that shows W-Gum internal structure and chemical ingredients on microcosmic, starch interchain hydrogen bond rupture, and chain is moved, and starch small grain disintegrates, degraded, α-change.In puffing process, along with the degraded of starch, a part of side chain of amylopectin is cut, and the fracture of α-1,6 glycosidic bond has promptly taken place, and the ratio of short amylose starch is increased.The expanded degraded that not only causes amylopectin, and can also cause the fracture of α in the amylose starch-1,4 glycosidic bond, produce small-molecule substance, the dextrinizing of starch promptly takes place.These all make original hydroxyl in spiral coil expose in the outside, can be with moisture the fracture of α-1,6 glycosidic bond, the ratio of short amylose starch is increased.The expanded degraded that not only causes a key starch, and can also cause the fracture of α in the amylose starch-1,4 glycosidic bond, produce small-molecule substance, the dextrinizing of the dextrinization of starch promptly takes place.These all make, and hydroxyl in the original spiral coil is exposed can to form hydrogen bond with water molecules outside, makes original soluble in water also not become soluble in water.Be that corn starch structure after expanded is loose, spongy, soluble in water.Soak in water, expand, viscosity increases, and initial bonding strength strengthens, and bonding strength obviously improves, and this just makes expanded W-Gum directly to use as tackiness agent.
Montmorillonite is a kind of aluminium silicate mineral, and multiple performances such as swelling property, dispersiveness, suspension, oilness are arranged, and is used widely in industrial or agricultural and national defense industry.Wilkinite (montmorillonite) can be done binding agent, suspension agent, thixotropic agent, stablizer, purification and decoloration agent, casting resin, feed, catalyzer etc. because good physical and chemical performance is arranged.The main moiety of each of sodium bentonite sees Table 1.
Table 1
| Composition (%) | Sodium bentonite (%) |
| ??SiO 2 | ??67.13 |
| ??Al 2O 3 | ??14.27 |
| ??CaO | ??1.99 |
| ??MgO | ??2.69 |
| Composition (%) | Sodium bentonite (%) |
| ??K 2O | ??1.38 |
| ??Na 2O | ??1.85 |
| ??Fe 2O 3 | ??1.84 |
| ??FeO | ??0.63 |
| ??MnO | ??0.10 |
| ??TiO 2 | ??0.13 |
| ??P 2O 5 | ??0.04 |
| Burn and lose | ??5.67 |
7, phase change material (PCM)
So-called phase transformation be material from solid state transformation for liquid, change gaseous state into or when directly transferring gaseous state (distillation) to, will absorb heat of phase transformation (Heat of fusion) by liquid state by solid-state; Then will discharge heat of phase transformation (latent heat of solidification) when carrying out inverse process, this heat common name latent heat, the latent heat size is relevant with its phase transformation state with phase change material.For example, ice is become water, water is become water vapour needs this energy of energy to call the heat of phase transformation of object when fusing point and the boiling point.Can to be inorganic phase-changing material or organic phase change material or the two mix and form in ratio (volume or weight) arbitrarily phase change material of the present invention; Through evidence, the effect of this material sensible heat, latent heat is all relatively good, and transformation temperature can be controlled at about 15 ℃～37 ℃ that are fit to plant-growth.Wherein, mineral-type PCM mainly includes inorganic materials such as crystalline hydrate salt, molten salts, metal or alloy class; Preferably, described inorganic phase-changing material is the moisture salt (CaCl of calcium chloride
26H
2O).The moisture salt of calcium chloride: molecular weight: 219.08, density: 1.68, fusing point: 29.92 ℃, proterties: colourless hex crystal has bitter saline taste and deliquescence.Preparation or source: can be made by lime carbonate and hydrochloric acid effect crystallization, also be that solvay soda process soda ash is produced and the by product of Potcrate production.The moisture salt of calcium chloride can moisten safe chemical industry company limited in Lianyun Harbour to be bought and obtains.
Described organic class PCM mainly comprises paraffin, acetic acid or alkanes material, and described alkanes material can be n-Hexadecane (C
16H
34), octadecane (C
18H
38), eicosane (C
20H
42), their fusing point is respectively: 16.7 ℃, 28.0 ℃, 36.7 ℃ is more satisfactory energy storage material.
8, treated starch
Treated starch described in the present invention is preferably hydroxypropylated starch.Hydroxypropylated starch is that propylene oxide plays etherification reaction with starch and the class non-ionic type modified starch that makes under alkaline condition.Because it is high that etherification starch replaces the stability of ehter bond, the hydroxypropyl possess hydrophilic property can weaken the inside HYDROGEN BOND INTENSITY of starch granules structure, makes it be easy to expand, and gelatinization is easy, and it is transparent to stick with paste liquid, good fluidity, and a little less than the retrogradation, stability is high.Hydroxypropylated starch is mainly used in the building mortar, and can influence with gypsum, cement and lime is the denseness of the mortar of base-material, changes the application property and the sag resistance of mortar.Hydroxypropylated starch can be used with the ether of cellulose of non-modification and modification, it all is fit to neutral and alkaline system, can compatible with the most of additives in gypsum and the cement products (as water-soluble polymerss such as tensio-active agent, MC, starch and Vinyl Acetate Copolymer).The hydroxypropylated starch material is 100 orders, can buy in Beijing Fu Teen Science and Technology Ltd. or Beijing Orient Australia Chinese scientific ﹠ technical corporation.
The main characteristic of hydroxypropylated starch has:
(1) hydroxypropylated starch and methyl cellulose ether are used, and have shown both synergies preferably, add an amount of hydroxypropylated starch in methyl cellulose ether, can obviously improve the anti-property and the anti-slipping property of hanging down of mortar, have higher yield value.
(2) in containing the mortar of methyl cellulose ether, add an amount of hydroxypropylated starch, can obviously increase the denseness of mortar, improve flowing property, be construct more smooth and easy, scrape smear more level and smooth.
(3) in containing the mortar of methyl cellulose ether, add an amount of hydroxypropylated starch, can increase the water-retentivity of mortar, prolong the open hour.
(4) hydroxypropylated starch is a kind of water-soluble chemically modified starch ether, can be compatible with other additives in the dry-mix, be widely used in ceramic tile sizing agent, mending mortar, brushing gypsum, inner and external wall putty, gypsum base filleting and packing material, interfacial agents, the masonry mortar.
The characteristic of hydroxypropylated starch mainly is: (1) improves sag resistance; (2) improve application property; (3) the mortar yield of Ti Gaoing.
8, dispersion agent
The definition of dispersion agent is that dispersion agent can reduce solid or liquid particle accumulative material in the dispersion system.Adding dispersion agent and suspension agent are easy to form dispersion liquid and suspension when preparation missible oil and wettable powder, and keep the metastable function of dispersion system.Dispersion agent generally is divided into inorganic dispersant and organic dispersing agent two big classes.Dispersion agent of the present invention is preferably trisodium phosphate.
Trisodium phosphate is an inorganic dispersant, has another name called: tetrasodium phosphate, anhydrous sodium pyrophosphate; Molecular formula Na
4P
2O
7Molecular weight 265.90, this material can buy 400 orders-1250 order in the rich Fine Chemical Co., Ltd of Wujiang brocade.
The trisodium phosphate Na that in solution, dissociates out
+And P
20
7 4-, the Ca in the solution
2+Rapidly and P
20
7 4-React, generate insoluble Calcium Pyrophosphate Ca
2P
2O
7, and be deposited in the semi-hydrated gypsum ion surface, and hinder the further dissolving of semi-hydrated gypsum, thereby reduce the degree of supersaturation of liquid phase, the setting and harden process is obstructed.
9, gypsum antishrinking agent
Gypsum antishrinking agent of the present invention is preferably the ring-type sodium phosphate salt, the chemical ingredients of ring-type sodium phosphate salt: ring-type sodium phosphate salt, P
2O
5(CP), outward appearance: the white fine powder end, purposes: gypsum plaster and plasterboard additive dosage: 0.1%, granular size: at least 99%＜200 μ m.Ring-type sodium phosphate salt material is the 70-80 order, can buy in Beijing Fu Teen Science and Technology Ltd. and Beijing Orient Australia Chinese scientific ﹠ technical corporation.
10, light calcium carbonate (precipitated chalk)
Molecular formula CaCO
3, molecular weight 100.09.Claim precipitated chalk again, be called for short fine particle calcium carbonate, be that the calcining of raw materials such as Wingdale is generated lime (main component is a calcium oxide) and carbonic acid gas, add water digestion lime again and generate milk of lime (main component is a calcium hydroxide), and then feeding carbonic acid gas carbonization milk of lime generates precipitation of calcium carbonate, after dehydration, dry and pulverize and make.Perhaps carry out replacement(metathesis)reaction with sodium carbonate and calcium chloride earlier and generate precipitation of calcium carbonate, make through dehydration, drying and pulverizing then.Because the settling volume (2.4-2.8mL/g) of light calcium carbonate is bigger than the settling volume (1.1-1.4mL/g) of heavy lime carbonate, so be referred to as light calcium carbonate.
The shape of light calcium carbonate can be divided into light calcium carbonate fusiform, cube, aciculiform, chain, sphere, sheet shape and quadrangular prism shape lime carbonate according to the difference of lime carbonate grain shape, and the lime carbonate of these different crystal forms can be made by the control reaction conditions.Light calcium carbonate is divided into by its original median size (d): particulate lime carbonate (5 μ m), micro mist lime carbonate (1～5 μ m), fine calcium carbonate (0.1～1 μ m), calcium carbonate superfine powder (0.02～0.1 μ m), super fine calcium carbonate (0.02 μ m).This product adopts particulate lime carbonate (5 μ m), and great wild goose company buys in Tianjin.
11, ground barium sulfate (BaSO
4)
Outward appearance and proterties: white rhomboidal crystal.Chemical English name: Barite; English name 2:bariumsulfate; Molecular formula: BaSO
4, molecular weight: 233.39; Chemical ingredients: BaO:65.7%, SO3:34.3%.Barite is the most common mineral of barium, and its composition is a barium sulfate.That this product adopts is Tianjin ground barium sulfate BaSO
4Content 97.44%, 2500 order.
12, talcum powder (Chinese another name: the hydrated magnesium silicate ultrafine powder)
Talcous main component is a talcum, and molecular formula is Mg
3[Si
4O
10] (OH)
2, molecular weight: 260.8617.Talcum belongs to oblique system, and crystal is false six sides or rhombohedral sheet.Be generally fine and close bulk, foliated lamellar, radial, fibrous agrregate.Water white transparency or white, but present light green, pale yellow, shallow palm fibre even light red because of containing a spot of impurity; Be pearliness on the cleavage surface.Hardness 1, proportion 2.7～2.8.Talcum has oilness, anti-sticks, helps that stream, resistivity against fire, resistance to acid, insulativity, fusing point height, chemical torpescence, opacifying power are good, softness, good luster, adsorptive power are strong, because the steatitic crystal structure is to be lamellated, so have the trend that easily splits into scale and special slip, if Fe
2O
3The very high insulativity that then can lower it of content.
Produce the talcum powder that the building decoration putty powder is used, it is selected to be that the talcum (talcous raw material) that will exploit earlier carries out, and the talcum after selected can be directly broken with Raymond mill or other high pressure abrasive dust, can obtain talcum powder after the pulverizing.Great wild goose company buys this product in Tianjin, and its specification is the 400-1250 order.
13, tourmaline powder: be after tourmalinite raw ore process is removed impurity, the powder that the process mechanical disintegration obtains.
Tourmalinite (tourmaline) chemical general formula is NaR
3A
16[Si
6O
18] [BO
3]
3(OH, F)
4, crystal belongs to the general name of gang's ring texture silicate minerals of trigonal system.R represents metallic cation in the formula, when R is Fe
2+The time, constitute the black crystals tourmalinite.The tourmalinite crystal is nearly leg-of-mutton column, two ends crystalline form difference, and cylinder tool longitudinal grin often is column, needle-like, radial and block aggregate.Vitreous luster, the fracture resinous luster is translucent to transparent.No cleavage.Mohs hardness 7-7.5, proportion 2.98-3.20.Piezoelectricity and pyroelectricity are arranged.Tourmalinite is the natural mineral of multielement, and main chemical compositions has SiO
2, TiO
2, CaO, K
2O, LiO, Al
2O
3, B
2O
3, MgO, Na
2O, Fe
2O
3, FeO, MnO, P
2O
5, the tourmalinite main component has more than 10 kind of trace elements favourable to human body such as magnesium, aluminium, iron, boron.Because it is the special polarity xln of a kind of structure, self can produce electron ion for a long time, and permanent release air negative ion and far infrared rays.
Tourmaline capable absorbs the peculiar smell that product sent such as paint, colloid.Be used for building decoration and whitewash interior wall, the peculiar smell that adsorbable paint, colloid, coating sent.In coating, add a spot of ultra-fine tourmaline powder, brush on interior wall and top ceiling, not only can absorb peculiar smell rapidly, can also absorb smoke for a long time.
Tourmalinite can produce negative ion.Negative ion is called " vitamin b6 usp of air " again, has the effect of the human body of adjusting ionic equilibrium, body and mind is loosened, active cells improves effects such as nature curative ratio, and can suppress the oxidation of health or aging, modern environment has many essential factors of impelling positive ion to generate, health is often in tension, and therefore, negative ion is the indispensable material of modern.In addition, negative ion also has deodorizing, germ-resistant effect, negative ion with make after bacterium combines bacteriophage produce structural change or energy shifts, cause bacteriophage death, no longer form new variety.Negative oxygen ion can fresh air, and buoyant smog, dust combine in negative ion and the air, utilize electrostatic processing to make its precipitation, thereby reach the purpose that purifies air.
Because the material self structure crystalline asymmetry that the negative oxygen ion additive is formed can form permanent electrode, permanent electrode can form permanent electrostatic field at material surface.After in a single day water molecules touched this material that can discharge electronics, slight hydrolysis can take place in water molecules on every side immediately, and water molecules will resolve into the hydrogen ion (H of positively charged
+) and electronegative hydroxyl (OH
-).The electronics that hydrogen ion can be immediately with this material discharges combines and forms hydrogen atom (H) puts into air.Hydroxyl (OH
-) become hydroxyl negative ion (H with on every side water molecules
3O
2 -Or H
2OOH
-), promptly usually said negative aeroion.The used tourmaline powder of the present invention can have been bought in Shijiazhuang Dragon Lord mining industry company limited, more than 6000 orders.
14, diatomite: diatomite is by unbodied SiO
2Form, and contain small amount of Fe
2O
3, CaO, MgO, Al
2O
3And organic impurity.Diatomite is widely used in emulsion paint, and coating for internal and external wall in the multiple coating systems such as alkyd varnish and polyester lacquer, is applicable to the production of building coating.In application of paint, the paint, can isostatic control film coated surface gloss, increase the wear resistance and the mar-resistance of filming, dry, deodorizing and can also purify air sound insulation, waterproof and characteristics heat insulation, that permeability is good.Diatomite does not contain toxic chemical substance, does not fire except having, sound insulation, waterproof, the characteristics such as in light weight and heat insulation, and effect such as also have dehumidifying, deodorizing, purify the air of a room is good environment-friendly type indoor and outdoor decoration material.
Diatomite can be regulated indoor humidity, except not giving out the harmful chemical substance, improves the effect of living environment with the indoor and outdoor coating of diatomite production, finishing material in addition.Diatomite can be regulated indoor humidity automatically, and indoor and outdoor coating, the wall material produced with it have characteristics such as superfluorescent fiber, porous matter, and its ultra tiny boring ratio charcoal also will have more 5000 to 6000 times.When indoor humidity rose, the ultra micro pore on the kieselguhr wall material can absorb airborne moisture content automatically, and it is stored.If the moisture content in the room air reduces, humidity descends, kieselguhr wall material just can discharge the moisture content that is stored in the ultra micro pore.
Diatomite indoor and outdoor coating, finishing material can also absorb and decomposition causes people's material hypersensitive, and medical functions is arranged.Kieselguhr wall material can produce waterfall effect to the absorption and the release of moisture content, and water molecules is resolved into negative ions.Negative ions the group swim in air everywhere, and sterilizing ability is arranged.This product can be opened up Sheng diatomite company limited from Qingdao and be bought the 400-1250 order.
Another object of the present invention just provides a kind of method for preparing above-mentioned multifunctional gypsum painting ready mixed mortar, and this method may further comprise the steps:
(1) β-semi-hydrated gypsum, diatomite, talcum powder, tourmaline powder, five kinds of materials of light calcium carbonate are poured successively into mixing stirring in the stirrer, clockwise direction stirred 2～3 minutes, obtained mixture 1;
(2) dry powder, gypsum antishrinking agent, dispersion agent, treated starch, five kinds of materials of phase change material are poured in the mixture 1 successively, counterclockwise stirred 2～3 minutes, obtain mixture 2;
(3) white lime, quartz sand, methyl cellulose ether, huge sum of money stone flour, five kinds of materials of tackiness agent are poured in the mixture 2 successively, after clockwise direction stirred 5～6 minutes, the another mistake clockwise stirred 8～10 minutes, promptly.
In the aforesaid method, the rotating speed that described clockwise direction (just changeing) stirs is preferably 80 ± 4r/min; The rotating speed that described counter clockwise direction (counter-rotating) stirs is preferably 60 ± 2r/min;
Illustrate: in order to reach best preparation effect, each component that is used to process is drying regime preferably, and the processing environment atmospheric moisture preferably is not higher than 70%.
Multifunctional gypsum painting ready mixed mortar of the present invention mainly contains the advantage of following several respects:
1. can effectively regulate room temp: added an amount of diatomite in the material of the present invention, diatomaceous main component is a silicic acid matter, the brushing gypsum material of producing with it has characteristics such as superfluorescent fiber, porous matter, and its ultra tiny boring ratio charcoal also will have more 5000 to 6000 times.When indoor humidity rose, the ultra micro pore on the kieselguhr wall material can absorb airborne moisture content automatically, and it is stored.If the moisture in the room air reduces, humidity descends, kieselguhr wall material just can discharge the moisture that is stored in the ultra micro pore, so the adjusting indoor humidity is better.
2. can energy storage, release can, regulate room temp automatically:, mainly comprise inorganic PCM, organic PCM and compound PCM three classes because multifunctional gypsum painting ready mixed mortar can add several phase change materials as required.Wherein, mineral-type PCM mainly contains crystalline hydrate salt, molten salts, metal or alloy class etc.; Organic class PCM mainly comprises paraffin, acetic acid and other organism; In recent years, composite phase-change heat-storage material arises at the historic moment, and it can effectively overcome the shortcoming of single inorganics or the existence of organism phase-change heat-storage material, can improve the effect of phase change material again and expand its range of application.Therefore, material of the present invention has the function of automatic adjusting room temp.With the solid-liquid phase change is example, when being heated to temperature of fusion, just produces the phase transformation from solid-state to liquid state, and in the process of fusing, the phase change material absorption also stores a large amount of latent heat; When phase change material cooled off, the heat of storage will be dispersed in the environment in certain temperature range and go, and carries out from liquid state to solid-state reverse transformation.In these two kinds of phase transition process, energy stored or that discharge is called latent heat of phase change.When physical condition changed, the temperature of material self almost remained unchanged before phase transformation is finished, and formed a wide temperature platform, though temperature-resistant, the latent heat that absorbs or discharge is quite big.
3. can radioprotective: huge sum of money stone has the performance that absorbs X ray, and barium gypsum, the barite made of barite whitewash gypsum mortar, can replace metal stereotype shielded nucleus reactor and build the buildings of scientific research hospital X-ray-preventing.
4. can be antibiotic: multifunctional gypsum painting ready mixed mortar of the present invention can discharge negative oxygen ion, therefore can be antibiotic, antibacterial.Because bacterium is most of positively charged, in air, wrapped up or be neutralized by a large amount of hydroxyl negative ions, make its condition that loses hyperplasia and breeding, thereby bring into play antibiotic and bacteriostatic action.
5. can purify air: multifunctional gypsum painting ready mixed mortar of the present invention can effectively be removed obnoxious flavoures such as formaldehyde, benzene and ammonia, and the negative ion that discharges in the material makes it form macroparticle group and sedimentation on every side by the obnoxious flavour particle that neutralize, wrap up airborne formaldehyde, ammonia and benzene etc. have positive charge.Negative ion makes its decomposition and purification by the formed electric field corrupt peculiar smell that airborne oxyradical and oxidizing gas produced that neutralizes.
6. radiation infrared: because the crystalline structure of anionic additive own is asymmetric in the material, negative charge does not have symmetrical center, promptly has dipole moment.Dipole moment changes when being subjected to thermal motion, makes polar molecule be energized into higher energy level, when downward transition unnecessary energy is radiated with form of electromagnetic wave, produces the far infrared radiation ripple of 2～18 μ m.
7. electromagnetic radiation resistant: the negative ion that anionic additive the discharges electromagnetic positive polarity that can neutralize, absorb hertzian wave simultaneously, be converted into the far infrared rays emission on the one hand, can also stimulate anionic additive to discharge more negative ion on the other hand.Therefore say that anionic additive has the function of anti-electromagnetic wave.
In a word, multifunctional gypsum painting ready mixed mortar of the present invention has reasonably used materials such as diatomite, tourmalinite, huge sum of money stone, phase change material, proves that by experiment it has automatic adjusting room temp, humidity; Have radioprotective, antibiotic, functions such as (can remove obnoxious flavoures such as formaldehyde automatically) purifies air, particularly owing to contain the single crystal tourmalinite, can be permanent the weak current of generation 0.06mA, with current capacity by human nerve seemingly, impel blood circulation smooth and easy.Utilize that the negative ion of tourmalinite and infrared function can be cured for many years cold limbs disease of worried women, pained in my shoulder, pain in the back, dysmenorrhea and neurodynia etc.Multifunctional gypsum painting ready mixed mortar of the present invention has automatic sterilizing, de-odorised function, without any pollution, guarantees human body and vegeto-animal safety.Multifunctional gypsum painting ready mixed mortar of the present invention has higher negative ion generation and far infrared transmissivity, can anti-electromagnetic radiation, not only can absorb rapidly can paint, the peculiar smell that product sent such as colloid, can also absorb smoke for a long time.
Multifunctional gypsum painting ready mixed mortar of the present invention not only has the advantage of common brushing gypsum, can excellent decoration beautify household, can also utilize phase change material to regulate room temp, humidity automatically, energy storage, release can, radioprotective, purify air, eliminate peculiar smell; The life-span of heat-insulation and heat-preservation, save energy, fire prevention, prolongation buildings.
Use range of the present invention is more extensive, it both can be used as common brushing gypsum and had used, the decoration that is used for office, household indoor wall, the while can also be used for heat-insulation and heat-preservation material, pasteurization material, the intelligent control temperature humidity material of hospital, storehouse, stadiums, general merchandise supermarket, mine, warmhouse booth etc.Can also utilize materials processing of the present invention to make ceiling decorative sheet, wall fitting plate etc., this decorative sheet possesses equally radioprotective, purify air, attemperation humidity, energy storage and energy release, multiple function such as fire-retardant.
Multifunctional gypsum painting ready mixed mortar of the present invention meets following standard fully:
Brushing gypsum: JG/T517-2004 standard, plaster of Paris: GB9776-1988 standard, brushing gypsum: JC/T517-1993 standard, JC/T1016-2006 " testing method of material anion-generating capacity ", HG/T3950-2007 " antibiotic paint ".
Description of drawings
Fig. 1 multifunctional gypsum painting ready mixed mortar of the present invention carries out phase-change accumulation energy and detects test-results.
Embodiment
Further describe the present invention below in conjunction with specific embodiment, advantage of the present invention and characteristics will be more clear along with description.But these embodiment only are exemplary, scope of the present invention are not constituted any restriction.It will be understood by those skilled in the art that and down can make amendment or replace without departing from the spirit and scope of the present invention, but these modifications and replacing all fall within the scope of protection of the present invention the details of technical solution of the present invention and form.
The preparation of the test materials that arrives involved in the present invention or the commercial source of buying
1, the preparation of tackiness agent: by expanded corn starch, sodium bentonite (or sodium matter montmorillonite), Whitfield's ointment and sodium Diacetate are formed; In order to reach better effect, tackiness agent of the present invention is mixed and is obtained by each component of following weight: expanded corn starch 96kg, sodium bentonite 2kg, Whitfield's ointment 1kg, sodium Diacetate 1kg; Wherein, described expanded corn starch can reach mechanical company limited available from converging in the Liyang city.
2, the commerce of other material is bought approach and specification:
β-semi-hydrated gypsum reaches trading company available from Guang Zhouchang; Great wild goose company buys water-ground limestone in Tianjin, and its specification is 400 orders-1250 orders.
Great wild goose company buys calcium hydroxide in Tianjin, and its specification is 400 orders-1250 orders.
Hydroxyethylmethyl-cellulose is bought in Beijing Fu Teen Science and Technology Ltd. and is obtained, and its specification is 100,000 orders-200,000 orders; Methylcellulose gum is bought in Beijing Orient Australia Chinese scientific ﹠ technical corporation, and product specification is 100,000 orders-200,000 orders; Trisodium phosphate is bought in the rich Fine Chemical Co., Ltd of Wujiang brocade and is obtained, and its specification is 400 orders-1250 orders; Ring-type sodium phosphate salt material has been bought in Beijing Fu Teen Science and Technology Ltd. or Beijing Orient Australia Chinese scientific ﹠ technical corporation, and its specification is the 70-80 order; Great wild goose company buys light calcium carbonate in Tianjin, and its specification is that particle diameter is about 5 μ m; Quartz sand, its specification are that fineness is less than 120 orders; Ground barium sulfate (BaSO
4Content 97.44%), its granularity is 2500 orders; Great wild goose company buys talcum powder in Tianjin, and its specification is the 400-1250 order; Tourmaline powder has been bought in Shijiazhuang Dragon Lord mining industry company limited, and its specification is more than 6000 orders; Diatomite is opened up the purchase of Sheng diatomite company limited and is obtained from Qingdao, its specification is the 400-1250 order; The moisture salt of calcium chloride moistens safe chemical industry company limited to be bought and obtains in Lianyun Harbour.
The preparation of embodiment 1 multifunctional gypsum painting ready mixed mortar
Take by weighing each component (unit: Kg): β-semi-hydrated gypsum 40, water-ground limestone 20, white lime (calcium hydroxide) 20, quartz sand 5, methylcellulose gum 0.15, tackiness agent 2, the phase change material (moisture salt (CaCl of calcium chloride by following weight
26H
2O)), hydroxypropylated starch 0.05, dispersion agent trisodium phosphate 0.1, antishrinking agent ring-type sodium phosphate salt 0.15, light calcium carbonate 2.15, huge sum of money stone flour 3, talcum powder 2, tourmaline powder 0.05, diatomite 2.35;
Pour β-semi-hydrated gypsum, diatomite, talcum powder, tourmaline powder, light calcium carbonate in stirrer mixing stirring successively, just change (per minute 76-84 commentaries on classics) and stirred 2 minutes, obtain mixture 1;
Water-ground limestone and antishrinking agent ring-type sodium phosphate salt, dispersion agent trisodium phosphate, hydroxypropylated starch, phase change material are poured in the mixture 1 successively, and counter-rotating (per minute 58-62 commentaries on classics) was stirred 3 minutes, obtained mixture 2;
White lime, quartz sand, methyl cellulose ether, huge sum of money stone flour, tackiness agent are poured in the mixture 2 successively, just changeed after stirrings (per minute 76-84 commentariess on classics) 5 minutes, (the per minute 58-62 commentaries on classics) stirring 10 minutes of reversing again, promptly.
The preparation of embodiment 2 multifunctional gypsum painting ready mixed mortars
Take by weighing each component (unit: Kg): β-semi-hydrated gypsum 50, water-ground limestone 10, white lime 10 by following weight, quartz sand 5, hydroxyethylmethyl-cellulose 0.15, tackiness agent 2, phase change material (paraffin) 5, hydroxypropylated starch 0.05, dispersion agent trisodium phosphate 0.15, antishrinking agent ring-type sodium phosphate salt 0.12, light calcium carbonate 2.15, huge sum of money stone 5, talcum powder 3, tourmalinite 0.2, diatomite 6.
Pour β-semi-hydrated gypsum, diatomite, talcum powder, tourmaline powder, light calcium carbonate in stirrer mixing stirring successively, just change (per minute 76-84 commentaries on classics) and stirred 3 minutes, obtain mixture 1;
Water-ground limestone and antishrinking agent ring-type sodium phosphate salt, dispersion agent trisodium phosphate, hydroxypropylated starch, phase change material are poured in the mixture 1 successively, and counter-rotating (per minute 58-62 commentaries on classics) was stirred 3 minutes, obtained mixture 2;
White lime, quartz sand, hydroxyethylmethyl-cellulose, huge sum of money stone flour, tackiness agent are poured in the mixture 2 successively, just changeed after (per minute 76-84 commentariess on classics) stirred 6 minutes, counter-rotating (per minute 58-62 commentaries on classics) stirring 10 clocks again, promptly.
The preparation of embodiment 3 multifunctional gypsum painting ready mixed mortars
Take by weighing each component (unit: Kg): β-semi-hydrated gypsum 60, water-ground limestone 3, white lime 3 by following weight, quartz sand 5, hydroxypropyl level methylcellulose gum 0.15, tackiness agent 2, phase change material (n-Hexadecane) 7, hydroxypropylated starch 0.05, dispersion agent trisodium phosphate 0.15, antishrinking agent ring-type sodium phosphate salt 0.12, light calcium carbonate 2.15, huge sum of money stone 6, talcum powder 2, tourmalinite 0.5, diatomite 7.8.
Pour β-semi-hydrated gypsum, diatomite, talcum powder, tourmaline powder, fine particle calcium carbonate in stirrer mixing stirring successively, just change (per minute 76-84 commentaries on classics) and stirred 3 minutes, obtain mixture 1;
Water-ground limestone and antishrinking agent ring-type sodium phosphate salt, dispersion agent trisodium phosphate, hydroxypropylated starch, phase change material are poured in the mixture 1 successively, and counter-rotating (per minute 58-62 commentaries on classics) was stirred 3 minutes, obtained mixture 2;
White lime, quartz sand, hydroxypropyl level methylcellulose gum, huge sum of money stone flour, tackiness agent are poured in the mixture 2 successively, just changeed after (per minute 76-84 commentariess on classics) stirred 5 minutes, reverse (per minute 58-62 commentaries on classics) stirred 8 minutes again, promptly.
The preparation of embodiment 4 multifunctional gypsum painting ready mixed mortars
Take by weighing each component (unit: Kg): β-semi-hydrated gypsum 35, water-ground limestone 1, white lime 1, quartz sand 2, methylcellulose gum 0.05, tackiness agent 1, the phase change material (moisture salt (CaCl of calcium chloride by following weight
2.6H
2O)) 1, hydroxypropylated starch 0.03, dispersion agent trisodium phosphate 0.05, antishrinking agent ring-type sodium phosphate salt 0.05, light calcium carbonate 1.15, huge sum of money stone flour 2, talcum powder 1, tourmalinite 0.03, diatomite 1.5;
Pour β-semi-hydrated gypsum, diatomite, talcum powder, tourmaline powder, light calcium carbonate in stirrer mixing stirring successively, just change (per minute 76-84 commentaries on classics) and stirred 2 minutes, obtain mixture 1;
Water-ground limestone and antishrinking agent ring-type sodium phosphate salt, dispersion agent trisodium phosphate, hydroxypropylated starch, phase change material are poured in the mixture 1 successively, and counter-rotating (per minute 58-62 commentaries on classics) was stirred 3 minutes, obtained mixture 2;
White lime, quartz sand, methyl cellulose ether, huge sum of money stone flour, tackiness agent are poured in the mixture 2 successively, just changeed after (per minute 76-84 commentariess on classics) stirred 5 minutes, counter-rotating (per minute 58-62 commentaries on classics) stirring is 10 minutes again, promptly.
The preparation of embodiment 5 multifunctional gypsum painting ready mixed mortars
Take by weighing each component (unit: Kg): β-semi-hydrated gypsum 60, water-ground limestone 3, white lime 3, quartz sand 3, methylcellulose gum 0.1, tackiness agent 1.5, the phase change material (moisture salt (CaCl of calcium chloride by following weight
2.6H
2O)) 7, hydroxypropylated starch 0.05, dispersion agent trisodium phosphate 0.12, antishrinking agent ring-type sodium phosphate salt 1.0, light calcium carbonate 2.0, huge sum of money stone flour 6, talcum powder 2, tourmaline powder 0.5, diatomite 7.8;
Pour β-semi-hydrated gypsum, diatomite, talcum powder, tourmaline powder, light calcium carbonate in stirrer mixing stirring successively, just change (per minute 76-84 commentaries on classics) and stirred 2 minutes, obtain mixture 1;
Water-ground limestone and antishrinking agent ring-type sodium phosphate salt, dispersion agent trisodium phosphate, hydroxypropylated starch, phase change material are poured in the mixture 1 successively, and counter-rotating (per minute 58-62 commentaries on classics) was stirred 3 minutes, obtained mixture 2;
White lime, quartz sand, methyl cellulose ether, huge sum of money stone flour, tackiness agent are poured in the mixture 2 successively, just changeed after (per minute 76-84 commentariess on classics) stirred 5 minutes, counter-rotating (per minute 58-62 commentaries on classics) stirring is 10 minutes again, promptly.
The preparation of embodiment 6 multifunctional gypsum painting ready mixed mortars
Take by weighing each component (unit: Kg): β-semi-hydrated gypsum 60, water-ground limestone 3, white lime 3 by following weight, quartz sand 5, hydroxypropyl level methylcellulose gum 0.15, tackiness agent 2, phase change material (n-Hexadecane) 7, hydroxypropylated starch 0.05, dispersion agent trisodium phosphate 0.15, antishrinking agent ring-type sodium phosphate salt 0.12, light calcium carbonate 2.15, huge sum of money stone 6, talcum powder 2, tourmalinite 0.5, diatomite 7.8.
Pour β-semi-hydrated gypsum, diatomite, talcum powder, tourmaline powder, fine particle calcium carbonate in stirrer mixing stirring successively, just change (per minute 76-84 commentaries on classics) and stirred 2 minutes, obtain mixture 1;
Water-ground limestone and antishrinking agent ring-type sodium phosphate salt, dispersion agent trisodium phosphate, hydroxypropylated starch, phase change material are poured in the mixture 1 successively, and counter-rotating (per minute 58-62 commentaries on classics) was stirred 3 minutes, obtained mixture 2;
White lime, quartz sand, methyl cellulose ether, huge sum of money stone flour, tackiness agent are poured in the mixture 2 successively, just changeed after (per minute 76-84 commentariess on classics) stirred 5 minutes, counter-rotating (per minute 58-62 commentaries on classics) stirring is 10 minutes again, promptly.
The preparation of embodiment 7 multifunctional gypsum painting ready mixed mortars
Take by weighing each component (unit: Kg): β-semi-hydrated gypsum 50, water-ground limestone 10, white lime 10 by following weight, quartz sand 5, hydroxyethylmethyl-cellulose 0.15, tackiness agent 2, phase change material (paraffin) 5, hydroxypropylated starch 0.05, dispersion agent trisodium phosphate 0.15, antishrinking agent ring-type sodium phosphate salt 0.12, fine particle calcium carbonate 2.15, huge sum of money stone 5, talcum powder 3, tourmalinite 0.2, diatomite 6.
Pour β-semi-hydrated gypsum, diatomite, talcum powder, tourmaline powder, light calcium carbonate in stirrer mixing stirring successively, just change (per minute 76-84 commentaries on classics) and stirred 2 minutes, obtain mixture 1;
Water-ground limestone and antishrinking agent ring-type sodium phosphate salt, dispersion agent trisodium phosphate, hydroxypropylated starch, phase change material are poured in the mixture 1 successively, and counter-rotating (per minute 58-62 commentaries on classics) was stirred 3 minutes, obtained mixture 2;
White lime, quartz sand, methyl cellulose ether, huge sum of money stone flour, tackiness agent are poured in the mixture 2 successively, just changeed after (per minute 76-84 commentariess on classics) stirred 5 minutes, counter-rotating (per minute 58-62 commentaries on classics) stirring is 10 minutes again, promptly.
The determination test of test example 1 multifunctional gypsum painting ready mixed mortar anion-generating capacity of the present invention
Supply test agent: the multifunctional gypsum painting ready mixed mortar that embodiment 1-7 is prepared;
Sample size: 2kg;
Test basis: JC/T1016-2006 " testing method of material anion-generating capacity ";
Test condition: temperature T=22.7 ℃ relative humidity RH=65.5%;
Testing apparatus: air ion tester (Air Ion Counter 1000);
Specimen preparation: after sample adds water and stirs, use putty scraper making sheet, evenly coat a surface of four 500mm * 500mm sheet glass, seasoning was tested after 7 days.
Checkout procedure:
Test chamber background negative ion concentration detects: 1m
3Airtight 24 hours of test chamber with the air ion tester every the 10min test once, is tested 3 times altogether, writes down 6 numerical value at every turn;
The sample anion-generating capacity detects: the sample for preparing is put into 1m
3Test chamber in airtight 24 hours, with the air ion tester once, test altogether 3 times every the 10min test, write down 6 numerical value at every turn; Detected result sees Table 2.
Table 2 detected result
Check conclusion: for the average increasing amount of test agent negative ion is 523/cm
3
The test that test example 2 multifunctional gypsum painting ready mixed mortars of the present invention are removed free formaldehyde
Supply test agent: the multifunctional gypsum painting ready mixed mortar that embodiment 1-7 is prepared;
Test conditions:
1. two degraded cabin sealings, 23 ℃ of controlled temperature, humidity 52.2%;
2. 1 kilogram of one side that supplies test agent to be applied in the 1.0m glass of four 500mm * 500mm is tested behind the seasoning 7d.
Testing tool:
1. 1m
3The degraded cabin
2. air sampler
3. formaldehyde determination instrument
Test basis: with reference to GB/T18204.26-200 " method for determining formaldehyde in the public place air ";
Interventions Requested: to the removal of free formaldehyde;
Testing sequence: carry out adsorption experiment, in two degraded cabins (one of them is put into for test agent, and another one is done blank cabin), add formaldehyde respectively, make that concentration of formaldehyde is 0.8mg/m in the cabin
3After airtight 24 hours, gather gaseous sample analysis in two cabins.Experimental result is removed the standard that formaldehyde surpasses a class 75%, reaches 78%, illustrates that multifunctional gypsum painting ready mixed mortar of the present invention can effectively eliminate airborne free formaldehyde.
The test of test example 3 multifunctional gypsum painting ready mixed mortar moisture-absorbing/releasings of the present invention
Supply test agent: the multifunctional gypsum painting ready mixed mortar that embodiment 1-7 is prepared;
Test basis: with reference to JISA1470-1:2008 " the moisture-absorbing/releasing test method-first of material of construction: humidity is replied method "
Test subject: water absorbability, wet putting.Test-results sees Table 3.
Table 3 test-results
| Test subject | Test environment | Model quality average increment (g) | Suction, moisture releasing amount (kg/m 2) |
| Moisture absorption | ??23℃.95％RH | ??13.29 | ??2.13×10 -1 |
| Moisture releasing | ??23℃.95％RH | ??13.07 | ??2.09×10 -1 |
Conclusion (of pressure testing): under 23 ℃ of relative humidity 95% conditions, moisture absorption 24 hours, supplying the moisture uptake of test agent is 2.13 * 10
-1Kg/m
2Under the condition of 23 ℃ of relative humidity 30%, moisture releasing 24 hours, supplying the moisture releasing amount of test agent is 2.09 * 10
-1Kg/m
2
The experiment of test example 4 multifunctional gypsum painting ready mixed mortar electromagnetic radiation protections of the present invention
Supply test agent: the multifunctional gypsum painting ready mixed mortar that embodiment 1-7 is prepared;
Test basis: standard GB 8702-88 " electromagnetic radiation protection regulation " and citations.
Detected result sees Table 4.
Table 4 detected result
| Frequency (MHz) | ??P1(dBm) | ??P2(dBm) | Effectiveness of shielding (dB) | See through the conductively-closed of shielding material electromagnetic wave energy and fall (%) |
| ??10 | ??0.0 | ??-38.2 | ??38.2 | ??99.985 |
| ??30 | ??0.0 | ??-37.9 | ??37.9 | ??99.984 |
| ??100 | ??0.0 | ??-36.9 | ??36.9 | ??99.980 |
| ??300 | ??-0.1 | ??-36.4 | ??36.3 | ??99.977 |
| ??1000 | ??-0.2 | ??-32.2 | ??32.0 | ??99.937 |
| ??3000 | ??-0.5 | ??-31.1 | ??30.6 | ??99.913 |
Detected result shows, effectively electromagnetic radiation shielding protection of multifunctional gypsum painting ready mixed mortar of the present invention.
The test of test example 5 multifunctional gypsum painting ready mixed mortar antimicrobial efficiency of the present invention
Supply test agent: the multifunctional gypsum painting ready mixed mortar that embodiment 1-7 is prepared;
Sample size: 2kg;
Test item: antimicrobial efficiency;
Detect foundation: with reference to HG/T3950-2007 " antibiotic paint ";
Detected result: see Table 5.
Table 5 detected result
Detected result shows that multifunctional gypsum painting ready mixed mortar of the present invention has excellent anti-microbial property.
Test example 6 multifunctional gypsum painting ready mixed mortars of the present invention carry out the JC/T517-2004 brushing gypsum and detect test
Supply test agent: the multifunctional gypsum painting ready mixed mortar that embodiment 1-7 is prepared;
Sample size: 5kg;
Sampling basic number: 10 tons;
Sample situation: meet survey requirement;
Test basis: JC/T517-2004 brushing gypsum;
Interventions Requested: according to JC/517-2004 check feature index;
Assay sees Table 6.
Table 6
Check conclusion: check sample is salable product.
Test example 7 multifunctional gypsum painting ready mixed mortars of the present invention carry out phase-change accumulation energy and detect test
Supply test agent: the multifunctional gypsum painting ready mixed mortar that embodiment 1-7 is prepared;
Detection site: chemistry institute of Peking University instrument test chamber
Main component: organic and inorganic materials is mixed;
Element information: C/H;
Sample proterties: solid particulate (phase-changing and temperature-regulating composite particles);
Test purpose: phase transformation;
Testing tool: Q100 differential scanning calorimeter
Test condition: nitrogen/from-20 the degree measure 120 the degree/
Test result: test result is seen Fig. 1.
Claims (10)
1. multifunctional gypsum painting ready mixed mortar, it is characterized in that, comprising: β-semi-hydrated gypsum, water-ground limestone, calcium hydroxide, quartz sand, methyl cellulose ether, tackiness agent, phase change material, treated starch, dispersion agent, gypsum antishrinking agent, light calcium carbonate, ground barium sulfate, talcum powder, tourmaline powder and diatomite.
2. according to the described multifunctional gypsum painting ready mixed mortar of claim 1, it is characterized in that the weight part of each component is: 35～60 parts of β-semi-hydrated gypsums, 1～20 part of water-ground limestone, 1～20 part in calcium hydroxide, 2～5 parts of quartz sands, 0.05～0.15 part of methyl cellulose ether, 1～2 part of tackiness agent, 1～7 part of phase change material, 0.03～0.05 part of treated starch, 0.05～0.1 part of dispersion agent, 0.05～1.2 part of gypsum antishrinking agent, 1.15～2.15 parts of light calcium carbonates, 2～6 parts of ground barium sulfates, 1～4 part of talcum powder, 0.03～0.5 part of tourmaline powder, 1.5～7.8 parts in diatomite; Preferably, the weight part of each component is: β-semi-hydrated gypsum 40-50 part, water-ground limestone 1-10 part, 1～10 part in calcium hydroxide, 2～4 parts of quartz sands, 0.08～0.12 part of methyl cellulose ether, 1～1.8 part of tackiness agent, 3～7 parts of phase change materials, 0.035～0.05 part of treated starch, 0.08～0.15 part of dispersion agent, 0.6～1.2 part of gypsum antishrinking agent, 1.2～2.0 parts of light calcium carbonates, 4～6 parts of ground barium sulfates, 1～3 part of talcum powder, 0.1～0.5 part of tourmaline powder, 3～7.8 parts in diatomite; Preferred, the weight part of each component is: β-semi-hydrated gypsum 50-60 part, water-ground limestone 1-3 part, 1～3 part in calcium hydroxide, 2～3 parts of quartz sands, 0.08～0.1 part of methyl cellulose ether, 1～1.5 part of tackiness agent, 5～7 parts of phase change materials, 0.04～0.05 part of treated starch, 0.08～0.12 part of dispersion agent, 0.8～1.0 part of gypsum antishrinking agent, 1.5～2.0 parts of light calcium carbonates, 5～6 parts of ground barium sulfates, 1～2 part of talcum powder, 0.3～0.5 part of tourmaline powder, 4～7.8 parts in diatomite.
3. according to claim 1 or 2 described multifunctional gypsum painting ready mixed mortars, it is characterized in that: described methyl cellulose ether comprises methylcellulose gum, hydroxyethylmethyl-cellulose or hydroxypropyl level methylcellulose gum.
4. according to claim 1 or 2 described multifunctional gypsum painting ready mixed mortars, it is characterized in that: described tackiness agent is by expanded corn starch, sodium bentonite, and Whitfield's ointment and sodium Diacetate are formed.
5. according to the described multifunctional gypsum painting ready mixed mortar of claim 4, it is characterized in that the weight part of each component is: expanded corn starch 90-98 part, sodium bentonite 1-6 part, Whitfield's ointment 0.5-4 part, sodium Diacetate 0.5-4 part; Preferred, the weight part of each component is: 96 parts of expanded corn starchs, 2 parts of sodium bentonites, 1 part of Whitfield's ointment, 1 part of sodium Diacetate.
6. according to claim 1 or 2 described multifunctional gypsum painting ready mixed mortars, it is characterized in that: described phase change material is inorganic phase-changing material or organic phase change material; Or form by mixed arbitrarily by inorganic phase-changing material and organic phase change material together;
Preferably, described mineral-type phase change material is selected from crystalline hydrate salt, molten salts, metal or alloy class inorganic materials, and is preferred, and described inorganic phase-changing material is the moisture salt of calcium chloride; Described organic class phase change material comprises paraffin, acetic acid or alkanes material; Wherein, described alkanes material is preferably n-Hexadecane, octadecane or eicosane.
7. according to claim 1 or 2 described multifunctional gypsum painting ready mixed mortars, it is characterized in that: described treated starch is a hydroxypropylated starch; Described dispersion agent is a trisodium phosphate; Described gypsum antishrinking agent is the ring-type sodium phosphate salt.
8. method for preparing claim 1 or 2 described multifunctional gypsum painting ready mixed mortars comprises:
(1) takes by weighing each component by described weight proportion;
(2) β-semi-hydrated gypsum, diatomite, talcum powder, tourmaline powder, five kinds of materials of light calcium carbonate are poured successively into mixing stirring in the stirrer, clockwise direction stirred 2～3 minutes, obtained mixture 1;
(3) water-ground limestone, gypsum antishrinking agent, dispersion agent, treated starch, five kinds of materials of phase change material are poured in the mixture 1 successively, counterclockwise stirred 2～3 minutes, obtain mixture 2;
(4) calcium hydroxide, quartz sand, methyl cellulose ether, huge sum of money stone flour, five kinds of materials of tackiness agent are poured in the mixture 2 successively, after clockwise direction stirred 5～6 minutes, the another mistake clockwise stirred 8～10 minutes, promptly.
9. it is characterized in that in accordance with the method for claim 8: the rotating speed that described clockwise direction stirs is 80 ± 4r/min; The rotating speed that described counter clockwise direction stirs is 60 ± 2r/min.
10. claim 1 or 2 described multifunctional gypsum painting ready mixed mortars are as the purposes of material of construction.
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