CN101857185A - Pre-pressing process and device of vegetable fiber mattress - Google Patents
Pre-pressing process and device of vegetable fiber mattress Download PDFInfo
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- CN101857185A CN101857185A CN200910301401A CN200910301401A CN101857185A CN 101857185 A CN101857185 A CN 101857185A CN 200910301401 A CN200910301401 A CN 200910301401A CN 200910301401 A CN200910301401 A CN 200910301401A CN 101857185 A CN101857185 A CN 101857185A
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Abstract
The invention discloses a pre-pressing process and a pre-pressing device of a vegetable fiber mattress. The process comprises: making vegetable fibers into vegetable fiber single-piece layer; folding the made vegetable fiber single-piece layer by size to make a semi-finished product of the vegetable fiber mattress and pre-pressing the semi-finished product of the vegetable fiber mattress to lower the height of the semi-finished product of the vegetable fiber mattress; and placing the semi-finished product of the vegetable fiber mattress into a hot-press molding machine for hot-press molding. In the invention, the method of performing the pre-pressing before the hot-press molding of the semi-finished product of the vegetable fiber mattress is adopted to reduce the height of the semi-finished product of the vegetable fiber mattress and enable the hot-pressing machine can process more semi-finished products of the vegetable fiber mattress in a single process procedure, so the production efficiency is improved, energy is saved and production costs are reduced. The method of the invention is simple and easy to implement. The device has a simple structure and a good use effect.
Description
Technical field
The present invention relates to a kind of production technology and device of plant mattress, especially a kind of pre-pressing process of plant-fiber mattress and device.
Background technology
The plant-fiber elastic material is along with its comfort is good, yet and the material sky be subjected to liking of people, plant-fiber mattress is a kind of of its major product.At present, in the process of producing plant-fiber mattress, the plant-fiber mattress half-blank need be carried out thermocompression forming, because the semi-finished density of plant-fiber mattress before thermocompression forming is little, more fluffy, its volume is bigger, it is big to be placed on when carrying out thermocompression forming in the hot press occupation space, in hot press time processing process, a plurality of plant-fiber mattress half-blanks of can't packing into are processed simultaneously, caused the low and energy dissipation of production efficiency of thermocompression forming operation, and because the space constraint of factory building, and consider that from the cost of manufacture of hot press the height of hot press can't be made very highly.
Summary of the invention:
The objective of the invention is: production technology and device that a kind of plant mattress is provided, it is before the plant-fiber mattress half-blank carries out thermocompression forming, carry out precompressed processing earlier, compressed the semi-finished height of plant-fiber mattress, reduced plant-fiber mattress half-blank shared space in hot press, overcoming the deficiencies in the prior art.
The present invention is achieved in that the pre-pressing process of plant-fiber mattress, comprise vegetable fibre is made the vegetable fibre monolithic layer, the vegetable fibre monolithic layer of making is carried out the folded plant-fiber mattress half-blank of forming of sign indicating number, and the plant-fiber mattress half-blank carried out precompressed, the semi-finished height of plant-fiber mattress is compressed, puts it into again and carry out thermocompression forming in the thermocompression forming machine.
The vegetable fibre monolithic layer folded of sign indicating number is original 30%～60% through the height after the precompressed.
Squeeze time is 1～4 minute.
Plant-fiber mattress processing preformer comprises frame, is provided with the transmission roller on frame, and is provided with pressing plate above frame, is connected with lifting bar at the top of pressing plate, and the engine installation of lifting bar is fixed on the frame.
The engine installation of lifting bar is hydraulic ram or motor.
On frame, be provided with and be used to locate the semi-finished activity orientation baffle plate of processed plant-fiber mattress.
Be provided with guidepost on four angles of pressing plate, the orienting sleeve of guidepost is fixed on the frame.
Be provided with load-transfer device on the frame under the pressing plate, the rear and front end of load-transfer device all joins with the transmission roller, and is provided with a backing plate that is fixed on the frame in the inboard of load-transfer device.
Be provided with the control button case on frame, the control button case is connected with each power-control section.
Owing to adopted technique scheme, compared with prior art, the present invention adopts the method for carrying out a precompressed before plant-fiber mattress half-blank thermocompression forming earlier, reduce the semi-finished height of plant-fiber mattress, make hot press in an operation, increase the semi-finished quantity of machinable plant-fiber mattress, to enhance productivity, play energy efficient, reduce the purpose of productive costs.Method of the present invention is simple, implements easily, and device simple in structure, result of use is good.
Description of drawings
Accompanying drawing 1 is a structural representation of the present invention.
The specific embodiment
Embodiments of the invention: the pre-pressing process of plant-fiber mattress, earlier vegetable fibre is made the vegetable fibre monolithic layer, the vegetable fibre monolithic layer of making is carried out the folded plant-fiber mattress half-blank of forming of sign indicating number, and the plant-fiber mattress half-blank carried out precompressed, make the semi-finished height of plant-fiber mattress be compressed to 40% of the preceding height of precompressed, the time of precompressed is 3 minutes, puts it into to carry out thermocompression forming in the thermocompression forming machine again.
The structure of the plant-fiber mattress processing preformer of making as shown in Figure 1, make a frame 1 as shown in Figure 1 earlier, transmission roller 8 is installed at two ends in frame 1 respectively, and on the frame between two sections transmission rollers 81, install load-transfer device 11, two sections transmission rollers 8 and load-transfer device 11 are joined, form one section complete travel line, be fixed on backing plate 10 on the frame 1 in one of the installed inside of load-transfer device 11, and the engine installation 5 that hydraulic ram is made is installed on frame 1, the pressing plate 2 that processed plant-fiber mattress half-blank 9 can be covered is fully installed in lifting bar 4 bottoms at engine installation 5, the backing plate of making 10 is big or small identical with pressing plate 2, with pressing plate 2 be installed in backing plate 10 directly over; Install guidepost 6 respectively then on four angles of pressing plate 2, the orienting sleeve 3 of guidepost 6 is fixed on the frame 1; And on frame 1, being provided with control button case 7, control button case 7 is connected with each power-control section.
In use, with the folded plant-fiber mattress half-blank 9 of forming of vegetable fibre monolithic layer sign indicating number, again plant-fiber mattress half-blank 9 is put on the plant-fiber mattress processing preformer, press control button case 7 then, transmission roller 8 is delivered to plant-fiber mattress half-blank 9 on the load-transfer device 11, load-transfer device 11 is transported to plant-fiber mattress half-blank 9 work that stops transmission roller 8 and load-transfer device 11 behind the below of pressing plate 2, start engine installation 5 then, make pressing plate 2 push down plant-fiber mattress half-blank 9 downwards to predeterminated position, squeeze time rises automatically to rear fender 2, and the plant-fiber mattress half-blank 9 after starting load-transfer device 11 and will being compressed delivers on next section transmission roller 8, and finally delivers to the thermocompression forming operation.
Claims (8)
1. the pre-pressing process of a plant-fiber mattress, comprise vegetable fibre is made the vegetable fibre monolithic layer, it is characterized in that: the vegetable fibre monolithic layer of making is carried out the folded plant-fiber mattress half-blank of forming of sign indicating number, and the plant-fiber mattress half-blank carried out precompressed, the semi-finished height of plant-fiber mattress is compressed, puts it into again and carry out thermocompression forming in the thermocompression forming machine.
2. the pre-pressing process of plant-fiber mattress according to claim 1 is characterized in that: the vegetable fibre monolithic layer that sign indicating number is folded is original 30%～60% through the height after the precompressed.
3. the pre-pressing process of plant-fiber mattress according to claim 1, it is characterized in that: squeeze time is 1～4 minute.
4. a plant-fiber mattress is processed preformer, comprise frame (1), it is characterized in that: on frame (1), be provided with transmission roller (8), and be provided with pressing plate (2) in the top of frame (1), be connected with lifting bar (4) at the top of pressing plate (2), the engine installation (5) of lifting bar (4) is fixed on the frame (1).
5. plant-fiber mattress processing preformer according to claim 4, it is characterized in that: the engine installation (5) of lifting bar (4) is hydraulic ram or motor.
6. plant-fiber mattress processing preformer according to claim 4, it is characterized in that: be provided with guidepost (6) on four angles of pressing plate (2), the orienting sleeve (3) of guidepost (6) is fixed on the frame (1).
7. plant-fiber mattress processing preformer according to claim 4, it is characterized in that: on the frame (1) under the pressing plate (2), be provided with load-transfer device (11), the rear and front end of load-transfer device (11) all joins with transmission roller (8), and is provided with a backing plate (10) that is fixed on the frame (1) in the inboard of load-transfer device (11).
8. according to the described plant-fiber mattress processing of any claim of claim 4 to 7 preformer, it is characterized in that: be provided with control button case (7) on frame (1), control button case (7) is connected with each power-control section.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN200910301401A CN101857185A (en) | 2009-04-08 | 2009-04-08 | Pre-pressing process and device of vegetable fiber mattress |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN200910301401A CN101857185A (en) | 2009-04-08 | 2009-04-08 | Pre-pressing process and device of vegetable fiber mattress |
Publications (1)
| Publication Number | Publication Date |
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| CN101857185A true CN101857185A (en) | 2010-10-13 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN200910301401A Pending CN101857185A (en) | 2009-04-08 | 2009-04-08 | Pre-pressing process and device of vegetable fiber mattress |
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| CN (1) | CN101857185A (en) |
Cited By (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102358607A (en) * | 2011-11-01 | 2012-02-22 | 贵州省复合改性聚合物材料工程技术研究中心 | Method for making plant fiber mat |
| CN102556930A (en) * | 2010-12-22 | 2012-07-11 | 贵州大自然科技有限公司 | Production method of vegetable fiber pillow interiors and device utilizing same |
| CN105417487A (en) * | 2015-12-10 | 2016-03-23 | 贵州大自然科技股份有限公司 | Prepressing forming device and method for producing plant fiber mattress |
| CN107081925A (en) * | 2016-02-15 | 2017-08-22 | 董沛 | Hot pressing improves vegetable material quality device |
| CN108866995A (en) * | 2017-05-16 | 2018-11-23 | 响水县龙亨服饰有限公司 | A kind of garment production pressing machine |
| CN109454857A (en) * | 2018-11-16 | 2019-03-12 | 石家庄冀诚机械制造有限公司 | A kind of novel pillow-core molding machine |
| CN110217752A (en) * | 2019-06-10 | 2019-09-10 | 浙江安吉美佳琪家居用品有限公司 | A kind of mattress production processing technology |
| CN112025909A (en) * | 2020-07-31 | 2020-12-04 | 冯国华 | Coconut palm mattress processing equipment |
| CN113319972A (en) * | 2021-06-09 | 2021-08-31 | 盐城酷艺家居有限公司 | Be used for coconut palm mattress extrusion device |
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| CN2053120U (en) * | 1989-05-11 | 1990-02-21 | 谢培敏 | Prepressing processor for spring in bed core |
| CN2457841Y (en) * | 2000-10-30 | 2001-10-31 | 奇普仕股份有限公司 | Circuit board leveler |
| JP2007167627A (en) * | 2005-11-08 | 2007-07-05 | Coco Industry Sdn Bhd | Manufacturing process for corrugated mattress structure |
| CN101037000A (en) * | 2007-04-12 | 2007-09-19 | 上海康拜环保科技有限公司 | Method for producing formaldehyde-free low-density crop straw grain board |
| CN201070157Y (en) * | 2007-06-25 | 2008-06-11 | 南方汇通股份有限公司 | Plant fiber elastic wound roll |
| CN201131528Y (en) * | 2007-12-27 | 2008-10-15 | 南方汇通股份有限公司 | Plant fibre elastic cushion with concave-convex shape |
| CN201386021Y (en) * | 2009-04-08 | 2010-01-20 | 南方汇通股份有限公司 | Pre-pressing machine for machining vegetable fiber mattresses |
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2009
- 2009-04-08 CN CN200910301401A patent/CN101857185A/en active Pending
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2053120U (en) * | 1989-05-11 | 1990-02-21 | 谢培敏 | Prepressing processor for spring in bed core |
| CN2457841Y (en) * | 2000-10-30 | 2001-10-31 | 奇普仕股份有限公司 | Circuit board leveler |
| JP2007167627A (en) * | 2005-11-08 | 2007-07-05 | Coco Industry Sdn Bhd | Manufacturing process for corrugated mattress structure |
| CN101037000A (en) * | 2007-04-12 | 2007-09-19 | 上海康拜环保科技有限公司 | Method for producing formaldehyde-free low-density crop straw grain board |
| CN201070157Y (en) * | 2007-06-25 | 2008-06-11 | 南方汇通股份有限公司 | Plant fiber elastic wound roll |
| CN201131528Y (en) * | 2007-12-27 | 2008-10-15 | 南方汇通股份有限公司 | Plant fibre elastic cushion with concave-convex shape |
| CN201386021Y (en) * | 2009-04-08 | 2010-01-20 | 南方汇通股份有限公司 | Pre-pressing machine for machining vegetable fiber mattresses |
Cited By (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102556930A (en) * | 2010-12-22 | 2012-07-11 | 贵州大自然科技有限公司 | Production method of vegetable fiber pillow interiors and device utilizing same |
| CN102358607A (en) * | 2011-11-01 | 2012-02-22 | 贵州省复合改性聚合物材料工程技术研究中心 | Method for making plant fiber mat |
| CN105417487A (en) * | 2015-12-10 | 2016-03-23 | 贵州大自然科技股份有限公司 | Prepressing forming device and method for producing plant fiber mattress |
| CN107081925A (en) * | 2016-02-15 | 2017-08-22 | 董沛 | Hot pressing improves vegetable material quality device |
| CN108866995A (en) * | 2017-05-16 | 2018-11-23 | 响水县龙亨服饰有限公司 | A kind of garment production pressing machine |
| CN109454857A (en) * | 2018-11-16 | 2019-03-12 | 石家庄冀诚机械制造有限公司 | A kind of novel pillow-core molding machine |
| CN110217752A (en) * | 2019-06-10 | 2019-09-10 | 浙江安吉美佳琪家居用品有限公司 | A kind of mattress production processing technology |
| CN110217752B (en) * | 2019-06-10 | 2021-04-23 | 佛山市布麻凡纺织科技有限公司 | Mattress production and processing technology |
| CN112025909A (en) * | 2020-07-31 | 2020-12-04 | 冯国华 | Coconut palm mattress processing equipment |
| CN113319972A (en) * | 2021-06-09 | 2021-08-31 | 盐城酷艺家居有限公司 | Be used for coconut palm mattress extrusion device |
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Owner name: GUIZHOU NATURE SCIENCE AND TECHNOLOGY CO., LTD. 55 Free format text: FORMER OWNER: NANFANG HUITONG CO., LTD. Effective date: 20110111 |
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Effective date of registration: 20110111 Address after: Guiyang City, Guizhou province 550017 Abdullah camp Applicant after: Guizhou Daziran Technology Co., Ltd. 550017 Guiyang City, Guizhou Province are pull camp Address before: Guiyang City, Guizhou province 550017 Abdullah camp Applicant before: Nanfang Huitong Co., Ltd. |
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Address after: 550017 Guiyang City, Guizhou Province are pull camp Applicant after: Guizhou Daziran Technology Co., Ltd. Address before: 550017 Guiyang City, Guizhou Province are pull camp Applicant before: Guizhou Daziran Technology Co., Ltd. 550017 Guiyang City, Guizhou Province are pull camp |
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Free format text: CORRECT: APPLICANT; FROM: GUIZHOU NATURE SCIENCE AND TECHNOLOGY CO., LTD. 550017 DULAYING, GUIYANG CITY, GUIZHOU PROVINCE TO: GUIZHOU NATURE SCIENCE AND TECHNOLOGY CO., LTD. |
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Application publication date: 20101013 |