CN105417487A - Prepressing forming device and method for producing plant fiber mattress - Google Patents
Prepressing forming device and method for producing plant fiber mattress Download PDFInfo
- Publication number
- CN105417487A CN105417487A CN201510910886.8A CN201510910886A CN105417487A CN 105417487 A CN105417487 A CN 105417487A CN 201510910886 A CN201510910886 A CN 201510910886A CN 105417487 A CN105417487 A CN 105417487A
- Authority
- CN
- China
- Prior art keywords
- pony press
- belt conveyor
- fiber mattress
- prepressing
- conveying roller
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B68—SADDLERY; UPHOLSTERY
- B68G—METHODS, EQUIPMENT, OR MACHINES FOR USE IN UPHOLSTERING; UPHOLSTERY NOT OTHERWISE PROVIDED FOR
- B68G7/00—Making upholstery
- B68G7/06—Filling of cushions, mattresses, or the like
-
- A—HUMAN NECESSITIES
- A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
- A47C—CHAIRS; SOFAS; BEDS
- A47C27/00—Spring, stuffed or fluid mattresses or cushions specially adapted for chairs, beds or sofas
- A47C27/12—Spring, stuffed or fluid mattresses or cushions specially adapted for chairs, beds or sofas with fibrous inlays, e.g. made of wool, of cotton
Abstract
The invention discloses a prepressing forming device and a method for producing a plant fiber mattress. The prepressing forming device comprises a prepressing frame (1), wherein the prepressing frame (1) is provided with a conveying roller (2), the conveying roller (2) is connected with a conveyor belt (3), at least two prepressing rollers are arranged above one end of the conveyor belt (3), two ends of the prepressing rollers are connected to stand columns (11) on two sides of the prepressing frame (1), the axis of one prepressing roller and the axis of the conveying roller (2) right below the prepressing roller are positioned on the same vertical plane, and a prepressing belt (8) is connected on the prepressing rollers. The method comprises the following step that a plant fiber mattress semi-finished product is conveyed to be between the prepressing belt (8) and the conveyor belt (3), and is extruded by the prepressing rollers and the conveying roller (2) to be prepressed and formed. The repressing forming device and the method have the beneficial effects that the utilization ratio of the space inside a hot press is improved, the production efficiency is improved, the prepressing effect is good, the prepressing thickness is adjustable, the method is simple, and the implementation is easy.
Description
Technical field
The present invention relates to a kind of process units and method of plant-fiber mattress, particularly a kind of pre-molding Apparatus and method for producing plant-fiber mattress.
Background technology
Plant-fiber elastic material along with its comfort good, and material sky but be subject to liking of people, plant-fiber mattress is the one of its major product.At present, in the process of producing plant-fiber mattress, plant-fiber mattress half-blank is needed to carry out thermocompression forming, because the semi-finished density of the plant-fiber mattress before thermocompression forming is little, more fluffy, its volume is larger, be placed in hot press the space taken when carrying out thermocompression forming large, in hot press time processing process, multiple plant-fiber mattress half-blank cannot be loaded process simultaneously, the production efficiency causing thermocompression forming operation is low, and due to the space constraint of factory building, and consider from the cost of manufacture of hot press, the height of hot press cannot make very high.
Summary of the invention
The object of the invention is to, a kind of pre-molding Apparatus and method for producing plant-fiber mattress is provided.Equipment of the present invention solves above-mentioned technical matters, has and can improve the degree of utilization in space in hot press, the feature of production efficiency, in addition, also has pre-compressed effect good, the feature that precompressed thickness is adjustable; Method of the present invention is simple simultaneously, easy to implement.
Technical scheme of the present invention: a kind of pre-molding method of producing plant-fiber mattress, plant-fiber mattress half-blank is sent between pre-pressure zone and belt conveyor through belt conveyor, under pony press and conveying roller extrude mutually, carry out pre-molding.
The pre-molding method of aforesaid production plant-fiber mattress, by arranging four pony presses, and the height of pony press one, pony press two, pony press three and pony press four is set to reduce successively along the direction of transfer of belt conveyor, form horn opening between pre-pressure zone and belt conveyor, plant-fiber mattress half-blank is entered between pre-pressure zone and belt conveyor from the open end of horn opening.
The pre-molding method of aforesaid production plant-fiber mattress, by the height of rotary screw rod adjusting shaft bearing sleeve in cavity, thus regulates the height of pony press four, reaches the object of the spacing regulated between pre-pressure zone and belt conveyor.
The pre-molding method of aforesaid production plant-fiber mattress, is controlled the slewing rate of pony press and conveying roller, makes pony press and conveying roller realize synchronous axial system by control housing.
A kind of equipment realizing the pre-molding method of aforesaid production plant-fiber mattress, include pre-pressure rack, pre-pressure rack is provided with conveying roller, conveying roller is connected with belt conveyor, the top of belt conveyor one end is provided with at least two pony presses, the two ends of pony press are connected on the column of pre-pressure rack both sides, and the axle center of the axle center of one of them pony press and the conveying roller immediately below it is positioned at same perpendicular, pony press is connected with pre-pressure zone.
The pre-molding equipment of aforesaid production plant-fiber mattress, described pony press has 4, be respectively highly along pony press one, pony press two, pony press three and pony press four that the direction of transfer of belt conveyor reduces successively, the axle center of the axle center of pony press four and the conveying roller at belt conveyor end points place is positioned at same perpendicular.
The pre-molding equipment of aforesaid production plant-fiber mattress, cavity is provided with in the column at described pony press four two ends, the inner side that two columns are relative is respectively provided with a breach, put in cavity after the two ends of pony press four are each passed through breach, and pony press four is in the cavities respectively equipped with a bearing carrier ring, the top of bearing carrier ring is provided with a convex link slot; The top of described column is vertically provided with a tapped through hole, is provided with screw mandrel in through hole, and the bottom of screw mandrel is provided with convex connector, and convex connector is arranged in convex link slot.
The pre-molding equipment of aforesaid production plant-fiber mattress, the side of described pre-molding equipment is provided with control housing, and pony press is connected with described control housing with conveying roller.
Beneficial effect of the present invention: equipment of the present invention by arranging pony press above belt conveyor, pony press connects pre-pressure zone, gap is formed between pre-pressure zone and belt conveyor, when plant-fiber mattress is between pre-pressure zone and belt conveyor, be subject to the extruding of pre-pressure zone and belt conveyor, make it thinning, make can hold more plant-fiber mattress in hot press simultaneously, improve the space availability ratio of hot press, facilitate the production efficiency of plant-fiber mattress, also reduce productive costs simultaneously.The present invention is simultaneously by arranging multiple pony press, and pre-pressure zone is set on pony press, during precompressed, plant-fiber mattress half-blank is clamped by pre-pressure zone and belt conveyor, certain precompressed compression is provided to plant-fiber mattress half-blank, plant-fiber mattress half-blank is carried out certain precompressed in advance, to improve the die mould effect of pre-last item, avoid roll shaft precompressed generation unit to roll up the phenomenon of sticking up simultaneously, improve pre-compressed effect, and by one of them pony press and conveying roller are located on same perpendicular, the pressure of pony press and conveying roller is made to be applied on plant-fiber mattress half-blank along same straight line in the vertical direction, further raising pre-compressed effect.In addition, by pony press being set to highly along pony press one, pony press two and pony press three that the direction of transfer of belt conveyor reduces successively, and the pony press four highly consistent with pony press three, make to form horn opening between pony press and belt conveyor, plant-fiber mattress of being more convenient for enters between pre-pressure zone and belt conveyor, and have the belt precompressed at certain angle of inclination also can effectively reduce precompressed shaft diameter by adopting, reduce productive costs and equipment difficulty of processing.In addition, the present invention by arranging cavity in the column at pony press four two ends, and pony press four in cavity arranges bearing carrier ring, bearing carrier ring is arranged the screw mandrel of a regulating control height, realize regulating the spacing between pony press four and conveying roller by rotary screw rod, reach the object regulating precompressed thickness, in sum, the present invention has degree of utilization, the production efficiency that can improve space in hot press, pre-compressed effect is good, precompressed thickness is adjustable, and method is simple, beneficial effect easy to implement.
Accompanying drawing explanation
Accompanying drawing 1 is structural representation of the present invention;
Accompanying drawing 2 is the cutaway view of the column at pony press four two ends.
The pre-pressure rack of description of reference numerals: 1-, 2-conveying roller, 3-belt conveyor, 4-pony press one, 5-pony press two, 6-pony press three, the pre-pressure zone of 7-pony press four, 8-, 9-control housing, 10-screw mandrel, 11-column, 12-bearing carrier ring, 13-through hole, 14-cavity, 15-breach, 16-convex connector, 17-convex link slot.
Detailed description of the invention
Below in conjunction with drawings and Examples, the present invention is further illustrated, but not as the foundation limited the present invention.
Embodiments of the invention: a kind of pre-molding equipment producing plant-fiber mattress, as shown in accompanying drawing 1-2, include pre-pressure rack 1, pre-pressure rack 1 is provided with conveying roller 2, conveying roller 2 is connected with power plant, conveying roller 2 is connected with belt conveyor 3, the top of belt conveyor 3 one end is provided with at least two pony presses, one of them pony press is connected with power plant, the two ends of pony press are connected on the column 11 of pre-pressure rack 1 both sides, the axle center of the axle center of one of them pony press and the conveying roller immediately below it 3 is positioned at same perpendicular, pony press is connected with pre-pressure zone 8, when plant-fiber mattress half-blank is between pre-pressure zone 8 and belt conveyor 3, precompressed is carried out under the extruding of pony press and conveying roller 3.
As preferably, described pony press has 4, be respectively highly along pony press 1, pony press 25, pony press 36 and pony press 47 that the direction of transfer of belt conveyor 3 reduces successively, make to form horn opening between pre-pressure zone 8 and belt conveyor 3, the axle center of the axle center of pony press 47 and the conveying roller 2 at belt conveyor 3 end points place (low order end) is positioned at same perpendicular.
As preferably, cavity 14 is provided with in the column 11 at described pony press 47 two ends, the inner side that two columns 11 are relative is respectively provided with a breach 15, put in cavity 14 after the two ends of pony press 47 are each passed through breach 15, and pony press 47 in cavity 14 is respectively equipped with a bearing carrier ring 12, the top of bearing carrier ring 12 is provided with a convex link slot 17; The top of described column 11 is vertically provided with a tapped through hole 13, screw mandrel 10 is provided with in through hole 13, the bottom of screw mandrel 10 is provided with convex connector 16, convex connector 16 is arranged in convex link slot 17, the height of adjusting shaft bearing sleeve 12 is got final product by screw mandrel 10, reach the spacing regulated between pony press 47 and conveying roller 2, and when screw mandrel 10 is rotated, bearing carrier ring 12 does not rotate with screw mandrel 10.
As preferably, the side of described pre-molding equipment is provided with control housing 9, and pony press is connected with described control housing 9 with the power plant of conveying roller 2.
Use the said equipment to produce the method for plant-fiber mattress, plant-fiber mattress half-blank is sent between pre-pressure zone 8 and belt conveyor 3 through belt conveyor 3, under pony press and conveying roller 2 extrude mutually, carry out pre-molding.
As preferably, by arranging four pony presses, and the height of pony press 1, pony press 25, pony press 36 and pony press 47 is set to reduce successively along the direction of transfer of belt conveyor 3, form horn opening between pre-pressure zone 8 and belt conveyor 3, plant-fiber mattress half-blank is entered between pre-pressure zone 8 and belt conveyor 3 from the open end of horn opening.
As preferably, by the height of rotary screw rod 10 adjusting shaft bearing sleeve 12 in cavity 14, thus regulate the height of pony press 47, reach the object of the spacing regulated between pre-pressure zone 8 and belt conveyor 3.
As preferably, controlled the slewing rate of pony press and conveying roller 2 by control housing 9, make pony press and conveying roller 2 realize synchronous axial system.
Claims (8)
1. produce the pre-molding method of plant-fiber mattress for one kind, it is characterized in that: plant-fiber mattress half-blank is sent between pre-pressure zone (8) and belt conveyor (3) through belt conveyor (3), under pony press and conveying roller (2) extrude mutually, carry out pre-molding.
2. the pre-molding method of production plant-fiber mattress according to claim 1, it is characterized in that: by arranging four pony presses, and the height of pony press one (4), pony press two (5), pony press three (6) and pony press four (7) is set to reduce successively along the direction of transfer of belt conveyor (3), form horn opening between pre-pressure zone (8) and belt conveyor (3), plant-fiber mattress half-blank is entered between pre-pressure zone (8) and belt conveyor (3) from the open end of horn opening.
3. the pre-molding method of production plant-fiber mattress according to claim 2, it is characterized in that: by the height of rotary screw rod (10) adjusting shaft bearing sleeve (12) in cavity (14), thus regulate the height of pony press four (7), reach the object of the spacing regulated between pre-pressure zone (8) and belt conveyor (3).
4. the pre-molding method of production plant-fiber mattress according to claim 1, is characterized in that: the slewing rate being controlled pony press and conveying roller (2) by control housing (9), makes pony press and conveying roller (2) realize synchronous axial system.
5. one kind realizes the equipment of the pre-molding method of the production plant-fiber mattress described in any one of claim 1-4, it is characterized in that: include pre-pressure rack (1), pre-pressure rack (1) is provided with conveying roller (2), conveying roller (2) is connected with belt conveyor (3), the top of belt conveyor (3) one end is provided with at least two pony presses, the two ends of pony press are connected on the column (11) of pre-pressure rack (1) both sides, the axle center of the axle center of one of them pony press and the conveying roller immediately below it (3) is positioned at same perpendicular, pony press is connected with pre-pressure zone (8).
6. the pre-molding equipment of production plant-fiber mattress according to claim 5, it is characterized in that: described pony press has 4, be respectively highly along pony press one (4), pony press two (5), pony press three (6) and pony press four (7) that the direction of transfer of belt conveyor (3) reduces successively, the axle center of the axle center of pony press four (7) and the conveying roller (2) at belt conveyor (3) end points place is positioned at same perpendicular.
7. the pre-molding equipment of production plant-fiber mattress according to claim 6, it is characterized in that: in the column (11) at described pony press four (7) two ends, be provided with cavity (14), the relative inner side of two columns (11) is respectively provided with a breach (15), put in cavity (14) after the two ends of pony press four (7) are each passed through breach (15), and pony press four (7) in cavity (14) is respectively equipped with a bearing carrier ring (12), the top of bearing carrier ring (12) is provided with a convex link slot (17); The top of described column (11) is vertically provided with a tapped through hole (13), screw mandrel (10) is provided with in through hole (13), the bottom of screw mandrel (10) is provided with convex connector (16), and convex connector (16) is arranged in convex link slot (17).
8. the pre-molding equipment of production plant-fiber mattress according to claim 5, is characterized in that: the side of described pre-molding equipment is provided with control housing (9), and pony press is connected with described control housing (9) with conveying roller (2).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510910886.8A CN105417487A (en) | 2015-12-10 | 2015-12-10 | Prepressing forming device and method for producing plant fiber mattress |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510910886.8A CN105417487A (en) | 2015-12-10 | 2015-12-10 | Prepressing forming device and method for producing plant fiber mattress |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN105417487A true CN105417487A (en) | 2016-03-23 |
Family
ID=55496110
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201510910886.8A Pending CN105417487A (en) | 2015-12-10 | 2015-12-10 | Prepressing forming device and method for producing plant fiber mattress |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN105417487A (en) |
Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB884194A (en) * | 1957-02-14 | 1961-12-06 | Joa Curt G | Improved method and apparatus for forming individual pads from fibrous batt material |
| CN201309294Y (en) * | 2008-12-08 | 2009-09-16 | 无锡市正先自动化设备有限公司 | Composite rubber roller radial clearance limiting and pressure-regulating device |
| CN101857185A (en) * | 2009-04-08 | 2010-10-13 | 南方汇通股份有限公司 | Pre-pressing process and device of vegetable fiber mattress |
| CN102773904A (en) * | 2012-08-10 | 2012-11-14 | 江苏快乐木业集团有限公司 | Prepress machine of oriented shaving board |
| CN202625437U (en) * | 2012-04-28 | 2012-12-26 | 福建鑫华股份有限公司 | Adjustable friction coiling device suitable for paper tubes of different pipe diameters |
| CN203693039U (en) * | 2013-11-29 | 2014-07-09 | 杭州长命乳胶海绵有限公司 | Latex mattress with elastic columnar combined unit |
| CN205367721U (en) * | 2015-12-10 | 2016-07-06 | 贵州大自然科技股份有限公司 | Pre -press forming equipment that production vegetable fibre mattress was used |
-
2015
- 2015-12-10 CN CN201510910886.8A patent/CN105417487A/en active Pending
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB884194A (en) * | 1957-02-14 | 1961-12-06 | Joa Curt G | Improved method and apparatus for forming individual pads from fibrous batt material |
| CN201309294Y (en) * | 2008-12-08 | 2009-09-16 | 无锡市正先自动化设备有限公司 | Composite rubber roller radial clearance limiting and pressure-regulating device |
| CN101857185A (en) * | 2009-04-08 | 2010-10-13 | 南方汇通股份有限公司 | Pre-pressing process and device of vegetable fiber mattress |
| CN202625437U (en) * | 2012-04-28 | 2012-12-26 | 福建鑫华股份有限公司 | Adjustable friction coiling device suitable for paper tubes of different pipe diameters |
| CN102773904A (en) * | 2012-08-10 | 2012-11-14 | 江苏快乐木业集团有限公司 | Prepress machine of oriented shaving board |
| CN203693039U (en) * | 2013-11-29 | 2014-07-09 | 杭州长命乳胶海绵有限公司 | Latex mattress with elastic columnar combined unit |
| CN205367721U (en) * | 2015-12-10 | 2016-07-06 | 贵州大自然科技股份有限公司 | Pre -press forming equipment that production vegetable fibre mattress was used |
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| PB01 | Publication | ||
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| RJ01 | Rejection of invention patent application after publication |
Application publication date: 20160323 |
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| RJ01 | Rejection of invention patent application after publication |