CN101850642A - Method for preparing ball leather-emulated high-molecular decorative film - Google Patents

Method for preparing ball leather-emulated high-molecular decorative film Download PDF

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Publication number
CN101850642A
CN101850642A CN 201010123384 CN201010123384A CN101850642A CN 101850642 A CN101850642 A CN 101850642A CN 201010123384 CN201010123384 CN 201010123384 CN 201010123384 A CN201010123384 A CN 201010123384A CN 101850642 A CN101850642 A CN 101850642A
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Prior art keywords
plasticizing
controlled
refining
cooling
minutes
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CN 201010123384
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Chinese (zh)
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CN101850642B (en
Inventor
朱广和
徐文亚
李向华
王燕
陈琼娜
费春亚
徐伟
夏静霞
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Jiangsu Econess Energy Co.,Ltd.
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徐文亚
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Abstract

The invention relates to a method for preparing a ball leather-emulated high-molecular decorative film. The decorative film is composed of a substrate, a surface film and granular bulges which project from the substrate surface and are coated by the surface film. The method comprises the following steps of: (1) calendering the substrate; (2) preparing the surface film; (3) laminating; (4) foaming; (5) sucking foams; and (6) cooling to set. In the invention, in the aspect of inflaming retarding application, flame retardant is added into the surface film, thereby enhancing the flame-retardant effect and lowering the cost; after using the foaming and foam suction techniques, the projecting shape of the foams coated by the surface film can be mastered by people, thereby enhancing the stereoscopic impression; and the foam is protected by the surface film inside and outside the substrate, thereby enhancing the reinforcing indexes, such as wear resistance, abrasion resistance, pressure resistance and the like of the ball leather-emulated high-molecular decorative film.

Description

The preparation method of ball leather-emulated high-molecular decorative film
(1) technical field
The present invention relates to a kind of preparation method of ball leather-emulated high-molecular decorative film.The metal surface decorative materials technology.
(2) background technology
Before the present invention made, ball leather-emulated high-molecular decorative film had following deficiency in the past:
1, also there is not the surface to protrude the very strong product of the three-dimensional sight of band rounded grain shape.
2, can not be foamed into project grain shape base material film owing to also add azodicarbonamide foaming agent on the market in the rolled base material.
3, adopt the hard concave-convex surface shape that extrudes of concavo-convex dandy roll to water on the market, more stiff, and lack three-dimensional the sight.
4, also the suction of employing bubble technology on the market in the polymeric membrane manufacturing procedure.
5, former flame retardant type polymeric membrane all is to add fire retardant in base material, causes consumption many, the cost height.
(3) summary of the invention
The objective of the invention is to overcome above-mentioned deficiency, a kind of have surface imperfection and the three-dimensional sight of rubber-like project grain shape are provided, make all preparation methods of extraordinary ball leather-emulated high-molecular decorative film of high-molecular decorative film inherent quality and appearance.
The object of the present invention is achieved like this: a kind of preparation method of ball leather-emulated high-molecular decorative film, it is characterized in that described decorating film forms by substrate, facial mask and protrusion and described substrate surface and by the rounded grain shape projection that facial mask is wrapped in, described method comprises following technical process:
Step 1, calendering substrate
A) batching
Adopt the polyvinyl chloride resin of 90 weight portions and the PP mix particles of 10 weight portions to become the macromolecule material, add dioctyl ester and Celogen Az by proportioning again, described macromolecule material and dioctyl ester and Celogen Az weight portion proportioning are:
100 parts in macromolecule material
15~25 parts of dioctyl esters
1 part of Celogen Az.
B) stir
Material by proportioning weighs up adds mixer with PVC and PP particle earlier, adds dioctyl ester after 3 minutes, adds Celogen Az after 7 minutes, stirs 5 minutes again, heats during stirring to 110 ℃~120 ℃.
C) plasticizing
The compound that fully stirs is entered banbury be heated to 170 ℃-180 ℃, rotating speed with per minute 110~120 plastifies while overturning, this process is 15 minutes, entering mill then turns refining, the temperature that turns refining adds to 175 ℃-190 ℃, two rollers evenly turned refining 5-15 minute with 35-45 rev/min of speed, made the material plasticizing.
D) refining is filtered
The material of plasticizing is delivered into extruder, and extruder is controlled temperature at 180-195 ℃, and screw speed 75-90 rev/min, push the stirring refining, push then to the filtration of die orifice screen pack, screen pack 120 orders.
E) calendering
Be extruded into the plasticizing and the grog of impurity elimination fully of strip, be conveyed into five roll calendars, roll into the base material of all size according to a thickness and a width of cloth, the calender line temperature is controlled at 180 ℃-190 ℃, rotating speed 35-40 rev/min.
F) sided corona treatment
For making substrate backside strengthen fastness with any applying thing from now on, and reach dizzy the processing by the static shock film.Electrostatic pressure 120V, speed is synchronous with calendering.
G) cooling
The base material that rolls also needs through five roller cooling cylinder rolling after cooling standby after sided corona treatment.
Step 2, preparation facial mask
A) batching
Select for use nontoxic level polyvinyl chloride resin to add dioctyl ester, titanium dioxide, fire-retardant N H1197 and mill base, the weight portion proportioning of each component is:
100 parts of polyvinyl chloride resins
20~25 parts of dioctyl esters
3~7 parts of titanium dioxides
1 part of fire-retardant N H1197
1 part of mill base
B) stir
Material by proportioning weighs up adds mixer with polyvinyl chloride resin earlier, and then adds titanium dioxide, add dioctyl ester again through stirring in 3 minutes, add fire-retardant N H1197 and mill base again, stirred through 5 minutes again through stirring in 7 minutes, warm during this time to 115 ℃~125 ℃, mixing speed 140-150 rev/min.
C) plasticizing
The material that fully stirs is added banbury be heated to 175 ℃-185 ℃, rotating speed with per minute 105-125 plastifies in upset, through adding the two roller mills plasticizing that turns refining after the preliminary plasticizing in 15 minutes again, 35-45 rev/min of two roller mill rotating speed, temperature was controlled at 180 ℃-195 ℃, made material reach plasticizing through 5-15 minute.
D) refining is filtered
The material that has plastified is delivered into extruder, and temperature is controlled at 180-195 ℃ in the extruder barrel, and 75-90 rev/min of extruder screw rotating speed pushes the stirring refining, pushes to die orifice filtration, screen pack 200 orders through screw rod then.
E) calendering
Be extruded into columned fully the plasticizing grog, be conveyed into five roll calendars, according to facial mask specification requirement calendering the into facial masks such as thickness, width, five roll calendar roller temperatures are controlled at 185 ℃-195 ℃, speed be controlled at 80-90 rice/minute.
F) cooling
Facial mask rolling behind five roller cooling cylinder cooling and shapings of moulding is standby.
Step 3, applying
With rolled base material and facial mask totally two layers through the make-up machine pressurizing attaching of heating, heating roller temperature is controlled at 160 ℃-170 ℃, 0.25 kilogram of pressure, speed be controlled at 80-90 rice/minute.
Step 4, foaming
The film that has fit together is heated to 195 ℃-205 ℃ through baking oven, makes the blowing agent in the base material produce bubble because of being subjected to high temperature to produce chemical reaction suddenly, impels in the base material to go out air bubble-shaped to evagination, and is wrapped in by facial mask.
Step 5, suction bubble
To enter foam adsorption apparatus through the film of foaming, utilize the outer suction effect of foam adsorption apparatus negative pressure, impel the requirement up to specification of foaming evagination.
Step 6, cooling and shaping
After foam adsorption apparatus absorption, reach and protrude the three-dimensional shaping membrane that requires, rolling behind jacket water (J.W.) chill roll cooling and shaping.
The invention has the beneficial effects as follows:
The present invention adopts in fire-retardant application facet and add fire retardant in facial mask, has also reduced cost and improved flame retardant effect; After employing foaming, the suction bubble technology, make the foaming under the facial mask parcel can artificially grasp its protrusion shape and improve three-dimensional sight; In addition because foaming has facial mask protection inside and outside base material, wear-resisting, the anti-wiping of ball leather-emulated high-molecular decorative film, the index of strengthening such as withstand voltage have been guaranteed.
(4) specific embodiment
The preparation method of the ball leather-emulated high-molecular decorative film that the present invention relates to, described decorating film is formed by substrate, facial mask and protrusion and described substrate surface and by the graininess projection that facial mask is wrapped in, and described method comprises following technical process:
Step 1, calendering substrate
A) batching
Adopt the polyvinyl chloride resin of 90 weight portions and the PP mix particles of 10 weight portions to become the macromolecule material, add dioctyl ester and Celogen Az by proportioning again, described macromolecule material and dioctyl ester and Celogen Az weight portion proportioning are:
100 parts in macromolecule material
15~25 parts of dioctyl esters
1 part of Celogen Az
B) stir
By the material that proportioning weighs up, the macromolecule material that PVC is become with the PP mix particles adds mixer earlier, adds dioctyl ester after 3 minutes, adds Celogen Az after 7 minutes, stirs 5 minutes again, heat during stirring to 110 ℃~120 ℃,
C) plasticizing
The compound that fully stirs is entered banbury be heated to 170 ℃-180 ℃, rotating speed with per minute 110~120 plastifies while overturning, this process is 15 minutes, entering mill then turns refining, the temperature that turns refining adds to 175 ℃-190 ℃, two rollers evenly turned refining 5-15 minute with 35-45 rev/min of speed, made the material plasticizing
D) refining is filtered
The material of plasticizing is delivered into extruder, and extruder is controlled temperature at 180-195 ℃, and screw speed 75-90 rev/min, push the stirring refining, push then to the filtration of die orifice screen pack, screen pack 120 orders,
E) calendering
Be extruded into the plasticizing and the grog of impurity elimination fully of strip, be conveyed into five roll calendars, roll into the base material of all size according to a thickness and a width of cloth, the calender line temperature is controlled at 180 ℃-190 ℃, and rotating speed 35-40 rev/min,
F) sided corona treatment
G) cooling
The base material that rolls is standby through five roller cooling cylinder rolling after cooling again after sided corona treatment;
Step 2, preparation facial mask
A) batching
Select for use nontoxic level polyvinyl chloride resin to add dioctyl ester, titanium dioxide, fire-retardant N H1197 and mill base, the weight portion proportioning of each component is:
100 parts of polyvinyl chloride resins
20~25 parts of dioctyl esters
3~7 parts of titanium dioxides
1 part of fire-retardant N H1197
1 part of mill base
B) stir
Material by proportioning weighs up adds mixer with polyvinyl chloride resin earlier, and then adds titanium dioxide, add dioctyl ester again through stirring in 3 minutes, add fire-retardant N H1197 and mill base again, stirred through 5 minutes again through stirring in 7 minutes, warm during this time to 115 ℃~125 ℃, mixing speed 140-150 rev/min
C) plasticizing
The material that fully stirs is added banbury be heated to 175 ℃-185 ℃, rotating speed with per minute 105-125 plastifies in upset, through adding the two roller mills plasticizing that turns refining after the preliminary plasticizing in 15 minutes again, 35-45 rev/min of two roller mill rotating speed, temperature is controlled at 180 ℃-195 ℃, made material reach plasticizing through 5-15 minute
D) refining is filtered
The material that has plastified is delivered into extruder, and temperature is controlled at 180-195 ℃ in the extruder barrel, and 75-90 rev/min of extruder screw rotating speed pushes the stirring refining, push to the die orifice filtration through screw rod then, and screen pack 200 orders,
E) calendering
Be extruded into columned fully the plasticizing grog, be conveyed into five roll calendars, according to facial mask specification requirement calendering the into facial masks such as thickness, width, five roll calendar roller temperatures are controlled at 185 ℃-195 ℃, speed be controlled at 80-90 rice/minute,
F) cooling
Facial mask rolling behind five roller cooling cylinder cooling and shapings of moulding is standby;
Step 3, applying
With rolled base material and facial mask totally two layers through the make-up machine pressurizing attaching of heating, heating roller temperature is controlled at 160 ℃-170 ℃, 0.25 kilogram of pressure, speed be controlled at 80-90 rice/minute;
Step 4, foaming
The film that has fit together is heated to 195 ℃-205 ℃ through baking oven, makes the blowing agent in the base material produce bubble because of being subjected to high temperature to produce chemical reaction suddenly, impels in the base material to go out air bubble-shaped to evagination, and is wrapped in by facial mask;
Step 5, suction bubble
To enter foam adsorption apparatus through the film of foaming, utilize the outer suction effect of foam adsorption apparatus negative pressure, impel the requirement up to specification of foaming evagination;
Step 6, cooling and shaping
After foam adsorption apparatus absorption, reach and protrude the three-dimensional shaping membrane that requires, rolling behind jacket water (J.W.) chill roll cooling and shaping.

Claims (1)

1. the preparation method of a ball leather-emulated high-molecular decorative film is characterized in that described decorating film forms by substrate, facial mask and protrusion and described substrate surface and by the graininess projection that facial mask is wrapped in, and described method comprises following technical process:
Step 1, calendering substrate
A) batching
Adopt the polyvinyl chloride resin of 90 weight portions and the PP mix particles of 10 weight portions to become the macromolecule material, add dioctyl ester and Celogen Az by proportioning again, described macromolecule material and dioctyl ester and Celogen Az weight portion proportioning are:
100 parts in macromolecule material
15~25 parts of dioctyl esters
1 part of Celogen Az
B) stir
By the material that proportioning weighs up, the macromolecule material that PVC is become with the PP mix particles adds mixer earlier, adds dioctyl ester after 3 minutes, adds Celogen Az after 7 minutes, stirs 5 minutes again, heat during stirring to 110 ℃~120 ℃,
C) plasticizing
The compound that fully stirs is entered banbury be heated to 170 ℃-180 ℃, rotating speed with per minute 110~120 plastifies while overturning, this process is 15 minutes, entering mill then turns refining, the temperature that turns refining adds to 175 ℃-190 ℃, two rollers evenly turned refining 5-15 minute with 35-45 rev/min of speed
Make the material plasticizing,
D) refining is filtered
The material of plasticizing is delivered into extruder, and extruder is controlled temperature at 180-195 ℃, and screw speed 75-90 rev/min, push the stirring refining, push then to the filtration of die orifice screen pack, screen pack 120 orders,
E) calendering
Be extruded into the plasticizing and the grog of impurity elimination fully of strip, be conveyed into five roll calendars, roll into the base material of all size according to a thickness and a width of cloth, the calender line temperature is controlled at 180 ℃-190 ℃, and rotating speed 35-40 rev/min,
F) sided corona treatment
G) cooling
The base material that rolls is standby through five roller cooling cylinder rolling after cooling again after sided corona treatment;
Step 2, preparation facial mask
A) batching
Select for use nontoxic level polyvinyl chloride resin to add dioctyl ester, titanium dioxide, fire-retardant N H1197 and mill base, the weight portion proportioning of each component is:
100 parts of polyvinyl chloride resins
20~25 parts of dioctyl esters
3~7 parts of titanium dioxides
1 part of fire-retardant N H1197
1 part of mill base
B) stir
Material by proportioning weighs up adds mixer with polyvinyl chloride resin earlier, and then adds titanium dioxide, add dioctyl ester again through stirring in 3 minutes, add fire-retardant N H1197 and mill base again, stirred through 5 minutes again through stirring in 7 minutes, warm during this time to 115 ℃~125 ℃, mixing speed 140-150 rev/min
C) plasticizing
The material that fully stirs is added banbury be heated to 175 ℃-185 ℃, rotating speed with per minute 105-125 plastifies in upset, through adding the two roller mills plasticizing that turns refining after the preliminary plasticizing in 15 minutes again, 35-45 rev/min of two roller mill rotating speed, temperature is controlled at 180 ℃-195 ℃, made material reach plasticizing through 5-15 minute
D) refining is filtered
The material that has plastified is delivered into extruder, and temperature is controlled at 180-195 ℃ in the extruder barrel, and 75-90 rev/min of extruder screw rotating speed pushes the stirring refining, push to the die orifice filtration through screw rod then, and screen pack 200 orders,
E) calendering
Be extruded into columned fully the plasticizing grog, be conveyed into five roll calendars, according to facial mask specification requirement calendering the into facial masks such as thickness, width, five roll calendar roller temperatures are controlled at 185 ℃-195 ℃, speed be controlled at 80-90 rice/minute,
F) cooling
Facial mask rolling behind five roller cooling cylinder cooling and shapings of moulding is standby;
Step 3, applying
With rolled base material and facial mask totally two layers through the make-up machine pressurizing attaching of heating, heating roller temperature is controlled at 160 ℃-170 ℃, 0.25 kilogram of pressure, speed be controlled at 80-90 rice/minute;
Step 4, foaming
The film that has fit together is heated to 195 ℃-205 ℃ through baking oven, makes the blowing agent in the base material produce bubble because of being subjected to high temperature to produce chemical reaction suddenly, impels in the base material to go out air bubble-shaped to evagination, and is wrapped in by facial mask;
Step 5, suction bubble
To enter foam adsorption apparatus through the film of foaming, utilize the outer suction effect of foam adsorption apparatus negative pressure, impel the requirement up to specification of foaming evagination;
Step 6, cooling and shaping
After foam adsorption apparatus absorption, reach and protrude the three-dimensional shaping membrane that requires, rolling behind jacket water (J.W.) chill roll cooling and shaping.
CN2010101233848A 2010-03-08 2010-03-08 Method for preparing ball leather-emulated high-molecular decorative film Active CN101850642B (en)

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CN101850642B CN101850642B (en) 2012-06-27

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102532752A (en) * 2011-12-27 2012-07-04 浙江博泰塑胶有限公司 High brightness flame retardant decorative film
CN105778341A (en) * 2016-04-05 2016-07-20 江阴华东装饰材料有限公司 Wall-like brick high-molecular hard wall decorative material and preparation method thereof
CN107415271A (en) * 2017-06-19 2017-12-01 江苏大海塑料股份有限公司 A kind of production technology of anti-flammability PVC plastic Wallpaper film

Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN201334614Y (en) * 2008-12-02 2009-10-28 厦门朝富人造革有限公司 Artificial leather

Patent Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN201334614Y (en) * 2008-12-02 2009-10-28 厦门朝富人造革有限公司 Artificial leather

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102532752A (en) * 2011-12-27 2012-07-04 浙江博泰塑胶有限公司 High brightness flame retardant decorative film
CN105778341A (en) * 2016-04-05 2016-07-20 江阴华东装饰材料有限公司 Wall-like brick high-molecular hard wall decorative material and preparation method thereof
CN107415271A (en) * 2017-06-19 2017-12-01 江苏大海塑料股份有限公司 A kind of production technology of anti-flammability PVC plastic Wallpaper film

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CN101850642B (en) 2012-06-27

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Inventor after: Wang Yan

Inventor after: Li Xianghua

Inventor after: Xu Wenya

Inventor after: Fei Chunyan

Inventor after: Xu Wei

Inventor after: Xia Jingxia

Inventor before: Zhu Guanghe

Inventor before: Xu Wenya

Inventor before: Li Xianghua

Inventor before: Wang Yan

Inventor before: Chen Qiongna

Inventor before: Fei Chunya

Inventor before: Xu Wei

Inventor before: Xia Jingxia

COR Change of bibliographic data

Free format text: CORRECT: INVENTOR; FROM: ZHU GUANGHE XU WENYA LI XIANGHUA WANG YAN CHEN QIONGNA FEI CHUNYA XU WEI XIA JINGXIA TO: WANG YAN LI XIANGHUA XU WENYA FEI CHUNYAN XU WEI XIA JINGXIA

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Owner name: JIANGYIN HUADONG DECORATIVE MATERIAL CO., LTD.

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Effective date: 20140725

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Address after: 214421 Jiangsu city of Wuxi province Jiangyin Huashi Town Industrial Park

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Address before: Hua Zhen Tian 214421 Jiangsu city of Jiangyin province by industrial park of Zhen Road No. 9

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Effective date of registration: 20181218

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Patentee before: Jiangyin Huadong Decorative Material Co., Ltd.

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