A kind of big stroke, high rigidity, high accuracy three coordinate locator
Technical field
The present invention relates to a kind of big stroke, high rigidity, high accuracy three coordinate locator.
Background technology
Use a large amount of curved surfaces and the large component of irregular geometric shape in fields such as military affairs, Aeronautics and Astronautics, boats and ships.Their assembling process generally is to be assembled into fairly simple sub-assembly earlier by part, refills the section part and the parts that are made into more complicated, at last with each parts to being connected into complete product.When carrying out each parts butt joint assembling, require each parts in a big way, to move, and it is higher that each part pose is adjusted required precision, thereby guarantee joint unit assembly precision and the requirement of profile coordinating order of accuracy.
The butt joint assembling of parts is to be realized by certain frock.Changeless rigidity frock is adopted in traditional big parts assembling.The rigidization frock is at the concrete structure specialized designs, needs to consider the everywhere details, causes the frock complicated integral structure, and volume is big, and purposes is single.The frock automaticity is low, and the workload of artificial assembling is big, and the production cycle is long, cost is high.
In large aircraft was made, conventional rigid chemical industry dress can not satisfy big parts butt joint matching requirements, and the flexible frock with restructural function more and more is subject to people's attention.Adopt several (more than or equal to 3) big stroke, high rigidity, high accuracy three coordinate locator can constitute the big parts form regulation system of aircraft, thereby promote the efficient and the quality of big component attitude adjusting of aircraft and butt joint assembling significantly.
Summary of the invention
The purpose of this invention is to provide a kind of big stroke, high rigidity, high accuracy three coordinate locator.
Big stroke, high rigidity, high accuracy three coordinate locator comprise base, head tree, auxilliary column, Z axle telescopic mast, roller scroll box, X slide block, Y slide block, bulb clamping device, Z axle organ cover, control system, adjustment parallels, self-powered platform, Z through-drive unit, X-axis gear unit, Y-axis gear unit; Head tree, auxiliary strut are installed on base, and head tree is provided with Z through-drive unit, and Z axle telescopic mast is connected with head tree by Z through-drive unit, and Z axle telescopic mast is connected with auxiliary strut by the roller sliding shoe; Z axle telescopic mast is provided with X longitudinal slide, Y cross slide, be equipped with on the X longitudinal slide on X-axis gear unit, the Y cross slide Y-axis gear unit is installed, be fixed with bulb clamping device or vacuum absorption device on the Y cross slide, be provided with the technology bulb in the bulb clamping device, locator is controlled by control system; On head tree and auxilliary column, be provided with self-powered platform.
Described X indulges slide block, Y cross slider stroke is respectively 0.1~300mm, and Z axle telescopic mast impulse stroke is 0.1~2514mm.Described base, head tree, auxilliary column, Z axle telescopic mast, the vertical slide block of X, Y cross slider adopt reinforced casting.Described Z axle telescopic mast, the vertical slide block of X, Y cross slider are equipped with absolute linear grating chi, limit switch and mechanical stop limiter.In the described bulb clamping device servomotor, worm screw, worm gear and clamping element are housed.Be provided with displacement transducer and power sensor in the described bulb clamping device.Described Z through-drive unit, X-axis gear unit, Z through-drive unit include servo drive motor, decelerator, ball-screw, and servo drive motor is connected successively with decelerator, ball-screw.Described control system realizes each gear unit device control of locator by servo-drive card control servomotor.
Advantage of the present invention: 1) the trouble free service stroke is big, and X, Y direction can realize 300mm, and Z is to realizing the 2514mm moving range; 2) can realize accurately moving of X, Y, three directions of Z, X, Y, Z are to single coordinate setting precision 0.05mm/ total travel, and X, Y, Z are to single coordinate repetitive positioning accuracy 0.025mm/ total travel; 3) adopt main and auxiliary column together support Z axle telescopic mast, head tree guarantees its accurate motion, and auxilliary column guarantees extensible member rigidity by the roller rolling element, rigidity height in its impulse stroke scope.4) X, Y direction adopt the AC servo machinery driving of band brake sticking brake, clamping device can be locked in the optional position of X, Y direction, guarantee the stability to member supporting; The Z direction realizes self-locking by worm type of reduction gearing, supports reliable; 5) Z is to being provided with displacement transducer and power sensor, and the assurance bulb is fast and safely gone into position and safe in utilization; 6) X, Y, three directions of Z have designed limit switch and mechanical position limitation respectively, have structurally improved the security of system works; 7) ball-screw has designed protective cover, guarantees that its transmission accuracy and life-span are not affected by environment as far as possible; 8) X, Y, three directions of Z can realize synchronous interaction control; 9) the bulb clamp mechanism can be hinged with the balling-up of technological ball capitiform, and the technology bulb can freely be rotated in the bulb clamping device, or the replacing vacuum absorption device then can directly adsorb the fixing object; 10) clamp mechanism has certain unsteady clamping characteristic, clamps and do not destroy when unclamping current attitude.11) three by certain configuration or four big strokes, high rigidity, high accuracy three coordinate locators can constitute the posture adjustment system with different operating performance, have the characteristic of quick reconfiguration.
Description of drawings
Fig. 1 is big stroke, high rigidity, high accuracy three coordinate locator structure front view;
Fig. 2 is big stroke, high rigidity, high accuracy three coordinate locator structure side view;
Fig. 3 is big stroke, high rigidity, high accuracy three coordinate locator structure vertical view;
Among the figure: base 1, head tree 2, auxilliary column 3, Z axle telescopic mast 4, roller scroll box 5, X slide block 6, Y slide block 7, bulb clamping device 8, Z axle organ cover 9, control system 10, adjustment parallels 11, self-powered platform 12.
The specific embodiment
Shown in Fig. 1~3, big stroke, high rigidity, high accuracy three coordinate locator comprise base 1, head tree 2, auxilliary column 3, Z axle telescopic mast 4, roller scroll box 5, X slide block 6, Y slide block 7, bulb clamping device 8, Z axle organ cover 9, control system 10, adjust parallels 11, self-powered platform 12, Z through-drive unit 13, X-axis gear unit 14, Y-axis gear unit 15; Head tree 2, auxiliary strut 3 are installed on base 1, and head tree is provided with Z through-drive unit 13, and Z axle telescopic mast 4 is connected with head tree 2 by Z through-drive unit 13, and Z axle telescopic mast 4 is connected with auxiliary strut 3 by roller sliding shoe 5; Z axle telescopic mast 4 is provided with X longitudinal slide 6, Y cross slide 7, be equipped with on the X longitudinal slide 6 on X-axis gear unit 14, the Y cross slide 7 Y-axis gear unit 15 is installed, be fixed with bulb clamping device or vacuum absorption device 8 on the Y cross slide, be provided with the technology bulb in the bulb clamping device, locator is by control system 10 controls; On head tree 2 and auxilliary column 3, be provided with self-powered platform 12.
Described X indulges slide block 6, Y cross slider 7 strokes are respectively 0.1~300mm, and Z axle telescopic mast 4 impulse strokes are 0.1~2514mm.Described base 1, head tree 2, auxilliary column 3, Z axle telescopic mast 4, the vertical slide block 6 of X, Y cross slider 7 adopt reinforced casting.Described Z axle telescopic mast 4, the vertical slide block 6 of X, Y cross slider 7 are equipped with absolute linear grating chi, limit switch and mechanical stop limiter.In the described bulb clamping device 8 servomotor, worm screw, worm gear and clamping element are housed.Be provided with displacement transducer and power sensor in the described bulb clamping device 8.Described Z through-drive unit 13, X-axis gear unit 14, Z through-drive unit 15 include servo drive motor, decelerator, ball-screw, and servo drive motor is connected successively with decelerator, ball-screw.Described control system 10 realizes each gear unit device control of locator by servo-drive card control servomotor.
The present invention can realize the motion of three mutually perpendicular directions, and its impulse stroke is big, the positioning accuracy height, and the rigidity height operates steadily, and can carry out power and Position Hybrid Control, guarantees work safety, stable, reliable.As big positioning parts posture adjustment basis nucleus module, can constitute the flexible attitude-adjusting fixture system that satisfies the different operating performance requirement by reasonable disposition.At the big parts of different structure form and size, by certain reorganization, can satisfy the requirement of platform assembling altogether of different model parts, have sufficient flexibility.
When big parts are carried out posture adjustment, at first three-coordinate positioner bulb clamping device ball-and-socket is adjusted to be assemblied in parts on the theoretical installation site of technology bulb conform to.After the build-up member lifting puts in place, if there is error in the installation of technology bulb, can produce certain follow-up shift by the characteristic that the bulb clamping device is followed automatically into the position, record the displacement size, and realize that in the motion of respective direction each technology bulb goes into the position by three-coordinate positioner by sensor.After parts were gone into the position, according to the path planning algorithm of design, the coordinated movement of various economic factors that is driven three-coordinate positioner by control system realized big component attitude adjusting.Adopt laser tracker to measure in the posture adjustment process, and calculate the attitude of big parts with this measured value.When build-up member was adjusted to ideal position, the driven by servomotor worm screw drove worm gear and realizes that scroll chuck clamps the technology bulb, and the holding member attitude does not change, and increases the stability that supports.
Use step of the present invention as follows:
1) determines the layout of big stroke, high rigidity, high accuracy three coordinate locator according to the big parts of posture adjustment, constitute the posture adjustment system;
2) position is just stepped in the big parts lifting of posture adjustment;
3) make the technology bulb fast and safely accurately go into the position by displacement transducer;
4) three-jaw clamps the technology bulb
5) control system is carried out the adjustment of big parts attitude;
6) the big parts of vacuum absorption device fixing;
7) finish the follow-up involutory or manufacturing procedure of big parts.