CN101845701A - Method for manufacturing knitted sweaters - Google Patents
Method for manufacturing knitted sweaters Download PDFInfo
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- CN101845701A CN101845701A CN 201010140165 CN201010140165A CN101845701A CN 101845701 A CN101845701 A CN 101845701A CN 201010140165 CN201010140165 CN 201010140165 CN 201010140165 A CN201010140165 A CN 201010140165A CN 101845701 A CN101845701 A CN 101845701A
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Abstract
The invention discloses a method for manufacturing knitted sweaters. The manufacturing method comprises the following steps of: preparation of a white grey yarn raw material, dyeing, barbing, panel knitting, panel inspection, sleeve opening, sleeve inspection, hand sewing, sewing inspection, washing, forward inspection, ironing, flattening and sizing, drying, finishing, final inspection and packing. The method changes a manufacturing order of the knitted sweaters and puts the flattening and the sizing after the washing, and the change enables the flattening and the sizing of the knitted sweaters more accurate and reduces the defective rate of the knitted sweaters; and the panel inspection, the sleeve inspection and the sewing inspection are added, so the method strengthens the control of quality of each stage, improves the rate of finished products and improves the production efficiency at the same time.
Description
Technical field
The present invention relates to a kind of manufacture method of sweater, be specifically a kind of be difficult for out of shape, the manufacture method of high-quality sweater.
Background technology
Raising day by day along with people's living standard, people are more and more higher to the functional requirement of clothes, the quality requirement of whose clothes particularly, but the sweater various piece occurs dropped stitch easily or falls pin, and the running-on place is through the easier diffusing pin of washing, and these problems are all closely related with the quality of sweater.How to improve the quality, rationally arrange to make flow process, thereby improve the yield rate of sweater and the production efficiency in the unit interval, these are the big problems during sweater is produced always.
Summary of the invention
Goal of the invention: the objective of the invention is provides the manufacture method of a kind of high finished product rate, the more rational sweater of operation in order to overcome the deficiencies in the prior art.
Technical scheme: in order to solve the problems of the technologies described above, the manufacture method of a kind of sweater of the present invention, this manufacture method may further comprise the steps:
(a) prepare openpore yarn raw material;
(b) dyeing: the openpore yarn is carried out normal temperature dyeing;
(c) fall hair: the yarn after the dyeing is eliminated the yarn defect, and yarn is lubricated;
(d) knit sheet: each tissue part of braiding sweater on straight-bar machines;
(e) sheet inspection: the various piece that is woven into is knitted sheet test, remove dropped stitch and fall the sheet of knitting of pin, knit sheet reparation to what can repair;
(f) running-on: each tissue part of sweater is united by a seam;
(g) cover inspection: the sweater that unites by a seam is tested, suture is tested, choosing has dropped stitch and falls pin, and sews up again;
(h) hand seam: the seam infall is reinforced pin at the bottom of the bottom, cuff rib-loop and side seam and sleeve, parcel the end of a thread and other auxiliary seam nail;
(i) seam inspection: the sweater that opposite joint gets togather is tested, and adversary's seam place tests, and choosing has dropped stitch and fall pin, and sews up again;
(j) washing: carry out fulling milling when the one-tenth shirt is cleaned and handle;
(k) preceding inspection: the one-tenth shirt after the washing is tested, remove the one-tenth shirt of off-line, short-term;
(l) whole scalding: whole boiling hot to becoming shirt to carry out shaping;
(m) flatcar typing: sew on tension elongation ribbon, typing shoulder breadth or fold at the needs shoulder seam or the place's flatcar of crumpling;
(n) oven dry: will become shirt to place the rotating cage baking oven dry;
(o) arrangement: to after the oven dry have the one-tenth shirt that loses shape slightly do whole just;
(p) inspection eventually: do last check to becoming shirt;
(q) packing.
When fulling milling was washed in the described step (j), temperature was 30-50 ℃, and the washing time is 10-30 minute, and adding the detergent percentage by weight during washing is 1-3%; Softener percentage by weight 1.5-3.5%.
Bake out temperature is 30-45 ℃ in the described step (n), and the time is 10-20 minute.
When pressing in the described step (l), steam pressure is more than or equal to 4kg, and the water hardness is smaller or equal to 120ppmCaCO
3
Beneficial effect: compared with prior art, advantage of the present invention is: the present invention has changed the manufacturing sequence of sweater, and the flatcar typing has been put into the back of washing, and such change makes the typing of sweater flatcar more accurate, has reduced the defect rate of sweater; Owing to increased sheet inspection, cover inspection and seam inspection among the present invention, strengthened management and control again, improved the yield rate of product, also improved production efficiency simultaneously each stage quality.
The specific embodiment
The present invention is described in further detail below in conjunction with embodiment, should understand these embodiment and only be used to the present invention is described and be not used in and limit the scope of the invention.
Embodiment 1:
(a) prepare the yarn of 32s/2 as raw material;
(b) dyeing: the openpore yarn is carried out normal temperature dyeing;
(c) fall hair: the yarn after the dyeing is eliminated the yarn defect, and yarn is lubricated;
(d) knit sheet: each tissue part of braiding sweater on straight-bar machines;
(e) sheet inspection: the various piece that is woven into is knitted sheet test;
(f) running-on: each tissue part of sweater is united by a seam;
(g) cover inspection: the sweater that unites by a seam is tested;
(h) hand seam: the seam infall is reinforced pin at the bottom of the bottom, cuff rib-loop and side seam and sleeve, parcel the end of a thread and other auxiliary seam nail;
(i) seam inspection: the sweater that opposite joint gets togather is tested;
(j) washing: carry out fulling milling when becoming shirt to clean and handle, temperature is 40 ℃, and the washing time is 20 minutes, and adding detergent (detergent on the common market can) percentage by weight during washing is 2%; Softener percentage by weight 1.5%; Bath raio 1: 25.
(k) preceding inspection: the one-tenth shirt after the washing is tested, remove the one-tenth shirt of off-line, short-term, and the one-tenth shirt that can repair is repaired;
(l) whole scalding: whole boiling hot to becoming shirt to carry out shaping, steam pressure 5KG during whole scalding, water hardness 100ppmCaCO
3
(m) flatcar typing: sew on tension elongation ribbon at the needs shoulder seam or the place's flatcar of crumpling, ribbon is resilient ribbon, typing shoulder breadth or fold;
(n) oven dry: will become shirt to place the rotating cage baking oven dry, bake out temperature is 30 ℃, and the time is 10 minutes;
(o) arrangement: to after the oven dry have the one-tenth shirt that loses shape slightly do whole just;
(p) inspection eventually: do last check to becoming shirt, guarantee that every is just becoming shirt shape, do not have off-line and dropped stitch, the suture place is solid and reliable;
(q) packing.
Embodiment 2:
(a) prepare the yarn of 64s/2 as raw material;
(b) dyeing: the openpore yarn is carried out normal temperature dyeing;
(c) fall hair: the yarn after the dyeing is eliminated the yarn defect, and yarn is lubricated;
(d) knit sheet: each tissue part of braiding sweater on straight-bar machines;
(e) sheet inspection: the various piece that is woven into is knitted sheet test, whether check has the phenomenon of dropped stitch and off-line;
(f) running-on: each tissue part of sweater is united by a seam;
(g) cover inspection: the sweater that unites by a seam is tested, and whether check has the phenomenon of dropped stitch and off-line;
(h) hand seam: the seam infall is reinforced pin at the bottom of the bottom, cuff rib-loop and side seam and sleeve, parcel the end of a thread and other auxiliary seam nail;
(i) seam inspection: the sweater that opposite joint gets togather is tested;
(j) washing: carry out fulling milling when becoming shirt to clean and handle, temperature is 50 ℃, and the washing time is 50 minutes, and adding detergent (detergent on the common market can) percentage by weight during washing is 2%; Softener percentage by weight 3.5%; Bath raio 1: 25.
(k) preceding inspection: the one-tenth shirt after the washing is tested, remove the one-tenth shirt of off-line, short-term, and the one-tenth shirt that can repair is repaired;
(l) whole scalding: whole boiling hot to becoming shirt to carry out shaping, steam pressure 6KG during whole scalding, water hardness 110ppmCaCO
3
(m) flatcar typing: sew on tension elongation ribbon at the needs shoulder seam or the place's flatcar of crumpling, ribbon is resilient ribbon, typing shoulder breadth or fold;
(n) oven dry: will become shirt to place the rotating cage baking oven dry, bake out temperature is 45 ℃, and the time is 20 minutes;
(o) arrangement: to after the oven dry have the one-tenth shirt that loses shape slightly do whole just;
(p) inspection eventually: do last check to becoming shirt, guarantee that every is just becoming shirt shape, do not have off-line and dropped stitch, the suture place is solid and reliable;
(q) packing.
Claims (3)
1. the manufacture method of a sweater, it is characterized in that: this manufacture method may further comprise the steps:
(a) prepare openpore yarn raw material;
(b) dyeing: the openpore yarn is carried out normal temperature dyeing;
(c) fall hair: the yarn after the dyeing is eliminated the yarn defect, and yarn is lubricated;
(d) knit sheet: each tissue part of braiding sweater on straight-bar machines;
(e) sheet inspection: the various piece that is woven into is knitted sheet test;
(f) running-on: each tissue part of sweater is united by a seam;
(g) cover inspection: the sweater that unites by a seam is tested;
(h) hand seam: the seam infall is reinforced pin at the bottom of the bottom, cuff rib-loop and side seam and sleeve, parcel the end of a thread and other auxiliary seam nail;
(i) seam inspection: the sweater that opposite joint gets togather is tested;
(j) washing: carry out fulling milling when the one-tenth shirt is cleaned and handle;
(k) preceding inspection: the one-tenth shirt after the washing is tested, remove the one-tenth shirt of off-line, short-term;
(l) whole scalding: whole boiling hot to becoming shirt to carry out shaping;
(m) flatcar typing: sew on tension elongation ribbon, typing shoulder breadth or fold at the needs shoulder seam or the place's flatcar of crumpling;
(n) oven dry: will become shirt to place the rotating cage baking oven dry;
(o) arrangement: to after the oven dry have the one-tenth shirt that loses shape slightly do whole just;
(p) inspection eventually: do last check to becoming shirt;
(q) packing.
2. the manufacture method of a kind of sweater according to claim 1 is characterized in that: during washing, temperature is 30-50 ℃ in the described step (j), and the washing time is 20-50 minute, and adding the detergent percentage by weight during washing is 1-3%; Softener percentage by weight 1.5-3.5%; Bath raio 1: 15～25.
3. the manufacture method of a kind of sweater according to claim 1 is characterized in that: bake out temperature is 30-45 ℃ in the described step (n), and the time is 10-20 minute.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201010140165 CN101845701A (en) | 2010-04-02 | 2010-04-02 | Method for manufacturing knitted sweaters |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201010140165 CN101845701A (en) | 2010-04-02 | 2010-04-02 | Method for manufacturing knitted sweaters |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN101845701A true CN101845701A (en) | 2010-09-29 |
Family
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 201010140165 Pending CN101845701A (en) | 2010-04-02 | 2010-04-02 | Method for manufacturing knitted sweaters |
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| Country | Link |
|---|---|
| CN (1) | CN101845701A (en) |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106319741A (en) * | 2015-06-15 | 2017-01-11 | 张家港市宏盛贸易有限公司 | Production method of knitwear |
| CN107287747A (en) * | 2017-05-19 | 2017-10-24 | 杭州琪利琪羊绒服饰有限公司 | The technique of knitted cashmere sweater machine washable anti pilling |
| CN109183260A (en) * | 2018-07-26 | 2019-01-11 | 苏州领秀针织研发有限公司 | A kind of production method of terry type sweater |
| CN111876924A (en) * | 2020-06-24 | 2020-11-03 | 威海顺晟针织制衣有限公司 | Knitted sweater production line and technological process thereof |
| CN115142165A (en) * | 2022-06-16 | 2022-10-04 | 浙江圣地欧服饰股份有限公司 | Manufacturing method of bottoming sweater with soft and warm wrapping seamless touch feeling |
-
2010
- 2010-04-02 CN CN 201010140165 patent/CN101845701A/en active Pending
Non-Patent Citations (3)
| Title |
|---|
| 《横机羊毛衫生产工艺与CAD》 20070430 姚晓林 横机羊毛衫成衣工艺 33 1,2 , 1 * |
| 《横机羊毛衫生产工艺设计》 20080131 杨荣贤 羊毛衫原料选用及品质控制 30 1-4 , 1 * |
| 《针织工业》 20050730 陈文 超薄型精纺羊绒衫的后整理工艺 46－47 3，4 , 第7期 2 * |
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106319741A (en) * | 2015-06-15 | 2017-01-11 | 张家港市宏盛贸易有限公司 | Production method of knitwear |
| CN107287747A (en) * | 2017-05-19 | 2017-10-24 | 杭州琪利琪羊绒服饰有限公司 | The technique of knitted cashmere sweater machine washable anti pilling |
| CN107287747B (en) * | 2017-05-19 | 2019-02-19 | 杭州琪利琪羊绒服饰有限公司 | The technique of knitted cashmere sweater machine washable anti pilling |
| CN109183260A (en) * | 2018-07-26 | 2019-01-11 | 苏州领秀针织研发有限公司 | A kind of production method of terry type sweater |
| CN111876924A (en) * | 2020-06-24 | 2020-11-03 | 威海顺晟针织制衣有限公司 | Knitted sweater production line and technological process thereof |
| CN111876924B (en) * | 2020-06-24 | 2022-12-30 | 威海顺晟针织制衣有限公司 | Knitted sweater production line and technological process thereof |
| CN115142165A (en) * | 2022-06-16 | 2022-10-04 | 浙江圣地欧服饰股份有限公司 | Manufacturing method of bottoming sweater with soft and warm wrapping seamless touch feeling |
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Open date: 20100929 |