CN101828483B - Equipment for processing culture medium - Google Patents
Equipment for processing culture medium Download PDFInfo
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- CN101828483B CN101828483B CN 201010189136 CN201010189136A CN101828483B CN 101828483 B CN101828483 B CN 101828483B CN 201010189136 CN201010189136 CN 201010189136 CN 201010189136 A CN201010189136 A CN 201010189136A CN 101828483 B CN101828483 B CN 101828483B
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- culture medium
- equipment
- agitator tank
- blanking box
- medium according
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Abstract
The invention discloses equipment for processing a culture medium, which relates to processing equipment of a crop culture medium and mainly comprises a smashing device, a stirring box and a blanking box, wherein the discharging end of the smashing device is connected to a smashed material conveying belt arranged above the stirring box through a dust-collecting box; an electric traveling crane provided with a spiral stirring shaft and a burdening mechanism is arranged on the stirring box; an oxygenation mechanism and the blanking box are arranged below the stirring box; and the blanking box is also internally provided with a kick-out rod and a spiral material pusher. The invention integrates and completes various processes for raw material processing in one device, thereby avoiding the transferring among the processes and achieving low investment cost; due to automatic integration, mechanized flow process is easily realized, scale production is easily formed, manpower is saved, and the production efficiency is improved by over 60 percent; the material is uniformly burdened, and the quality of the produced culture medium is stable; and the blanking box is bagged smoothly with high efficiency.
Description
Technical field
The present invention relates to a kind of process equipment of crops medium, a kind of specifically production equipment that is used for the required medium of processing and eating bacteria growing.
Background technology
At present; Be applicable to the raw material production of crops such as edible mushroom, vegetables, flowers and trees; The processing method of taking is to utilize corncob, crops straw, branch etc. to pulverize, prepare burden, stir, ferment and be processed into the required medium of plant growth as raw material; Then medium is packed in a kind of growbag of being processed by thin plastics or braid, the seed of the medium upper seeding wheel crop in growbag is made for thing and grows therein again.But in the process of the required medium of plant growth, pulverizing, batching, stirring, the fermentation of corncob, crops straw, branch etc., pack each operation and can not focus on the equipment and accomplish.Cause the raw material semi-finished product in the transhipment of each inter process, waste of manpower, so production efficiency is low, labour intensity is big, and each production process all has semi-finished product storing place separately, so take up room greatly, construction investment is big; Each operation of raw material processing can not form mechanized continuous productive process, so can not form the large-scale production pattern; It is inhomogeneous that material stirs batching, and the charging ram of blanking sack-filling device adopts bilateral bearing holder (housing, cover) mounting means, very easily stops up bagging-off spout; Influence pack efficient, promptly major defect is: each operation that medium is produced need reduce production efficiency significantly with the transhipment work of medium semi-finished product at each inter process; Poor product quality, material are prone to stop up, and pack efficient is low; Labour intensity is big, and waste of manpower is also wasted simultaneously and produced land used, has increased construction investment.
Summary of the invention
Advantages such as the object of the invention is intended to solve the problems of the technologies described above, thereby a kind of equipment that is used for processing culture medium is provided, and it is high that it has mechanized production efficiency, and medium batching equalization quality is stable, and it is high to pack smooth efficient, and Installed capital cost is low.
The present invention solves the problems of the technologies described above the technical scheme that is adopted to be: the equipment that is used for processing culture medium; Mainly form by reducing mechanism, agitator tank and blanking box; The discharge end of reducing mechanism is connected to the comminuting matter conveyer belt of agitator tank top through dust cleaning case; The electric bicycle that spiral spice axle and ingredient sector are housed is set on the agitator tank, below agitator tank, is provided with oxygenation mechanism and blanking box, in blanking box, also be provided with rod for stiring materials and screw feeder.
The present invention, described reducing mechanism is composed in series by feeder, materials crusher, centrifugal blower and comminuting matter conveyance conduit successively.
The present invention, described dust cleaning case is provided with dustproof shade, water jet and filter bag.
The present invention, described ingredient sector is made up of batcher, proportioning wheel and drive link.
The present invention, described oxygenation mechanism is made up of oxygen machine and oxygen conveying pipe, and oxygen conveying pipe is communicated with the agitator tank bottom.
The present invention, described oxygen conveying pipe is provided with the slip shower nozzle, and the slip shower nozzle is arranged in the adapter sleeve on the agitator tank base plate, and in adapter sleeve, is provided with sealing ring.
The present invention, described blanking box has door, and door is provided with support arm, connects through rotating shaft between door and the support arm.
The present invention, described screw feeder is made up of guide tube and spiral pusher bar, and spiral pusher bar one end is provided with bearing holder (housing, cover), and an end of guide tube is provided with charging door, and the charging door below is provided with the growbag conveyer belt.
The present invention, described comminuting matter conveyer belt is provided with the blanking car.
The present invention, described spiral spice axle is provided with two at least, and adjacent spiral spice axle direction of rotation is opposite.
The invention has the beneficial effects as follows: each operation of raw material processing is concentrated in the equipment accomplish, saved the transhipment between each operation, do not need half-finished storing place, equipment occupation space is little, thereby has also reduced the cost of investment of building; Simple to operate, easy to maintenance, automatic integratedization is prone to realize mechanized continuous productive process, is beneficial to the production that forms scale, practices thrift manpower, and production efficiency has improved more than 60%; Batching is even, and the medium quality of production is stable; Blanking box adopts one-sided bearing holder (housing, cover) to install, and it is high to pack smooth efficient; Through dust cleaning case is set, eliminated the dust pollution in workshop, clean employee's working environment is beneficial to enterprise employee health.
Description of drawings
Fig. 1 is a structural representation of the present invention;
Fig. 2 is the right view of dust cleaning case among Fig. 1;
Fig. 3 is the structural representation of blanking box among the present invention;
Fig. 4 is the right view of Fig. 3;
Fig. 5 is the structural representation of oxygen conveying pipe among the present invention;
Fig. 6 be among the present invention spiral spice axle sketch map is set;
Be labeled as among the figure: 1, feeder, 2, materials crusher, 3, centrifugal blower, 4, the comminuting matter conveyance conduit, 5, dust cleaning case, 6, dustproof shade, 7, water jet; 8, filter bag, 9, connecting hole, 10, the comminuting matter conveyor belt support, 11, the comminuting matter conveyer belt, 12, the blanking car, 13, agitator tank, 14, electric bicycle; 15, spiral spice axle, 16, batcher, 17, proportioning wheel, 18, drive link, 19, oxygen machine, 20, oxygen conveying pipe; 21, blanking box, 22, the growbag conveyer belt, 23, door, 24, support arm, 25, rotating shaft, 26, supporting seat; 27, sealing ring, 28, the door operation window, 29, charging door, 30, rod for stiring materials, 31, the spiral pusher bar, 32, the guide tube; 33, slip shower nozzle, 34, fumarole, 35, adapter sleeve, 36, sealing ring, 37, spacing cutting ferrule, 38, the agitator tank support.
Embodiment
As shown in Figure 1, reducing mechanism is composed in series by feeder 1, materials crusher 2, centrifugal blower 3 and comminuting matter conveyance conduit 4 successively.Feeder 1 is connected with the charging aperture of materials crusher 2 upper ends through the material conveyer belt; Centrifugal blower 3 air inlets are connected with the discharging opening of materials crusher 2 lower ends, and the air outlet of centrifugal blower 3 is connected to the connecting hole 9 of dust cleaning case 5 through comminuting matter conveyance conduit 4, is provided with a dustproof shade 6 at dust cleaning case 5 opposite sides; Comminuting matter conveyor belt support 10 left ends pass from the bottom of dust cleaning case 5; Comminuting matter conveyer belt 11 is installed on the comminuting matter conveyor belt support 10, on comminuting matter conveyer belt 11, is provided with blanking car 12, and blanking car 12 is made up of guide rail and battery truck; Guide rail is arranged on the conveyor belt support, and the battery truck front end is provided with feeding plate.The below correspondence of comminuting matter conveyer belt 11 is provided with agitator tank 13; Agitator tank 13 two ends are respectively equipped with agitator tank support 38, and the top of agitator tank 13 is provided with electric bicycle 14, on electric bicycle 14, are fixed with spiral spice axle 15 and ingredient sector; Floor below at agitator tank 13 is provided with oxygen machine 19 and oxygen conveying pipe 20; The base plate of agitator tank 13 is provided with opening and is communicated with blanking box 21, and blanking box 21 is bucket type cavity and is provided with door 23, is provided with screw feeder in blanking box 21 inner bottom.Below blanking box 21, be provided with growbag conveyer belt 22, growbag conveyer belt 22 support two ends are symmetrically installed with driving wheel and guide wheel, and growbag conveyer belt 22 is installed on the driving wheel and guide wheel of growbag conveyor belt support, and are rolled by supporting and to support.Motor drives driving wheel through gear or belt pulley, and driving wheel drives growbag conveyer belt 22 and makes shuttling movement.
As shown in Figure 2; Dust cleaning case 5 one end faces are open state and are provided with dustproof shade 6, on the case face relative with being provided with dustproof shade 6, are provided with connecting hole 9, and connecting hole 9 is connected with the discharging opening of comminuting matter conveyance conduit 4; Dust cleaning case 5 inner upper end are installed the water jet 7 of being furnished with seven fountain heads; The top is equipped with six file filter bags 8, and dust cleaning case 5 can be provided with sealing shroud on filter bag and water jet, and the quantity of water jet 7 and filter bag 8 can be adjusted as required.Comminuting matter conveyer belt 11 1 ends pass from the bottom of dust cleaning case 5.
Like Fig. 3, shown in Figure 4; The base plate of agitator tank 13 is provided with opening and communicates with blanking box 21, and blanking box 21 is bucket type cavity and establishes door 23, and door 23 correspondences are arranged on the top of blanking box 21; Door 23 is provided with support arm 24; Connect through rotating shaft 25 between door 23 and the support arm 24, in blanking box 21, be provided with supporting seat 26, with fulcrum as support arm 24.Be provided with a door operation window 28 in the side of blanking box 21.The setting of door 23 just in time can be filled up the base plate opening part at agitator tank 13; Can under closure state, make the base plate of agitator tank 13 appear smooth; On door 23, be provided with sealing ring 27, guarantee the tightness of blanking box 21 under door 23 closure states, the right side of door 23 is arranged in the blanking box 21 through rotating shaft; Door 23 can rotate through the rotating shaft that is provided with; When blanking box 21 needs closed door 23, open door operation window 28 earlier, manually support arm 24 is fixed on and supports door 23 on the supporting seat 26; Be provided with screw feeder and rod for stiring materials 30 in the inside of blanking box 21; Screw feeder is connected through travelling gear with rod for stiring materials 30 right-hand members; Screw feeder is made up of guide tube 32 and spiral pusher bar 31, and guide tube 32 is located at the bottom of blanking box 21, and the left end of guide tube 32 is a charging door 29; Spiral pusher bar 31 is installed in the guide tube 32, and spiral pusher bar 31 right-hand members are provided with a bearing holder (housing, cover) and are connected on the transmission mechanism.
As shown in Figure 5, oxygenation mechanism is installed in the floor below of agitator tank 13, is made up of oxygen machine 19 and oxygen conveying pipe 20; Also be provided with adapter sleeve 35, spacing cutting ferrule 37 and slip shower nozzle 33, oxygen machine 19 can be fixed on the agitator tank support 38, and oxygen conveying pipe 20 is communicated with through the base plate of slip shower nozzle 33 with agitator tank 13; Oxygen conveying pipe 20 is communicated with the air inlet of slip shower nozzle 33; The gas outlet of slip shower nozzle 33 is sealed tight, is provided with a plurality of fumaroles 34 in the sidewall circle distribution of slip shower nozzle 33, and spacing cutting ferrule 37 is fixedly installed on adapter sleeve 35 sides; It is to be used for slip shower nozzle 33 is limited, and slip shower nozzle 33 can adopt steel pipe to process.In adapter sleeve 35, be provided with annular groove, dress O RunddichtringO 36 in the annular groove, slip shower nozzle 33 passes through from O RunddichtringO 36, in agitator tank 13, increases oxygen with pulling to slide up and down.
As shown in Figure 6; Spiral spice axle 15 is provided with two at least; The quantity of spiral spice axle 15 can be provided with according to the width needs of production and processing needs and agitator tank 13; Be adjacent four with spiral spice axle 15 shown in the figure, other spiral spice axles omit, and adjacent spiral spice axle direction of rotation is provided with on the contrary; If first left spiral spice axle axially be provided with clockwise adjacent second the spiral spice axle in the right for the 3rd spiral spice axle and the 4th then type setting according to this of spiral spice axle are set counterclockwise.
The two ends of comminuting matter conveyor belt support 10 are symmetrically installed with driving wheel and guide wheel; Being symmetrically installed with supporting between driving wheel and the guide wheel in groups rolls; Comminuting matter conveyer belt 11 is installed on the driving wheel and guide wheel of comminuting matter conveyor belt support 10; And roll by supporting and to support, motor drives driving wheel through gear or belt pulley, and driving wheel drives the comminuting matter conveyer belt and makes clockwise shuttling movement.Comminuting matter conveyor belt support 10 1 ends pass through from dust cleaning case.Feeder 1 is through material conveyer belt feeding in continuous material; After material is sent into materials crusher 2 quilt pulverizing; After material after centrifugal blower 3 will be pulverized is delivered to dust cleaning case 5 dedustings through the discharge end of comminuting matter conveyance conduit 4; Material is taken out of in dust cleaning case through comminuting matter conveyer belt 11, the material on the comminuting matter conveyer belt 11 is assisted along guide rail movement (blanking car 12 directions of motion are opposite with comminuting matter conveyer belt 11 directions of motion) by blanking car 12 to fall to agitator tank 13.Agitator tank 13 is welded into a large-scale rectangle structure for steel construction and steel plate; Agitator tank 13 is provided with the electric bicycle guide rail, and electric bicycle 14 drives the motor-driven reduction box by motor and reduction box; Reduction box drives spiral spice axle 15; Spiral spice axle 15 is arranged on the electric bicycle 14 and vertical agitator tank 13, and adjacent spiral spice axle 15 direction of rotation are provided with on the contrary, and each spiral spice axle 15 is provided with variable-frequency motor control direction of rotation.Ingredient sector is installed on the crossbeam of electric bicycle 14 front ends; Ingredient sector is made up of batcher 16, proportioning wheel 17 and drive link 18, and proportioning wheel 16 is provided with wheel shaft and spoke, and it is radial to launching all around that spoke is; The top of every spoke all is provided with a scraper plate and hopper; Scraper plate is scraped material, hopper assembling material, and drive link 18 is arranged on the drive; Drive is provided with on the guide rail of electric bicycle 14 and rotates simultaneously with electric bicycle 14, and proportioning wheels 17 are scraped batching in the batcher 16, assembling is expected thereby drive through drive link 18.The blanking box 21 of agitator tank 13 belows can be two row multiple row formula settings; Improve pack efficient; The screw feeder of every capable blanking box 21 connects through a transmission mechanism, and transmission mechanism is made up of motor, clutch, gear, power transmission shaft etc., in order to the drving sprial charging ram.
Pulverizing, stirring and pack operation that the present invention processes raw material concentrate in the equipment to be accomplished, and has saved the transhipment between each operation, does not need half-finished storing place, and equipment occupation space is little, thereby has also reduced the cost of investment of building; High being prone to of automatic integratedization degree realized mechanized continuous productive process, is beneficial to the production that forms scale, practices thrift manpower, and production efficiency has improved more than 60%; Batching is even, and the medium quality of production is stable; Blanking box adopts one-sided bearing holder (housing, cover) to install, and it is high to pack smooth efficient; Through dust cleaning case is set, eliminated the dust pollution in workshop, clean employee's working environment is beneficial to employee's health.
Claims (9)
1. the equipment that is used for processing culture medium; It is characterized in that: mainly form by reducing mechanism, agitator tank (13) and blanking box (21); The discharge end of reducing mechanism is connected to the comminuting matter conveyer belt (11) of agitator tank (13) top through dust cleaning case (5); Agitator tank (13) is gone up the electric bicycle (14) that spiral spice axle (15) and ingredient sector are housed is set, and is provided with oxygenation mechanism and blanking box (21) in agitator tank (13) below, in blanking box (21), also is provided with rod for stiring materials (30) and screw feeder; Described oxygenation mechanism is made up of oxygen machine (19) and oxygen conveying pipe (20), and oxygen conveying pipe (20) is communicated with agitator tank (13) bottom.
2. the equipment that is used for processing culture medium according to claim 1 is characterized in that: described reducing mechanism is composed in series by feeder (1), materials crusher (2), centrifugal blower (3) and comminuting matter conveyance conduit (4) successively.
3. the equipment that is used for processing culture medium according to claim 1 is characterized in that: described dust cleaning case (5) is provided with dustproof shade (6), water jet (7) and filter bag (8).
4. the equipment that is used for processing culture medium according to claim 1 is characterized in that: described ingredient sector is made up of batcher (16), proportioning wheel (17) and drive link (18).
5. the equipment that is used for processing culture medium according to claim 1; It is characterized in that: described oxygen conveying pipe (20) is provided with slip shower nozzle (33); Slip shower nozzle (33) is arranged in the adapter sleeve (35) on agitator tank (13) base plate, and in adapter sleeve (35), is provided with sealing ring (36).
6. the equipment that is used for processing culture medium according to claim 1 is characterized in that: described blanking box (21) has door (23), and door (23) is provided with support arm (24), connects through rotating shaft (25) between door (23) and the support arm (24).
7. the equipment that is used for processing culture medium according to claim 1; It is characterized in that: described screw feeder is made up of guide tube (32) and spiral pusher bar (31); Spiral pusher bar (31) one ends are provided with bearing holder (housing, cover); One end of guide tube (32) is provided with charging door (29), and charging door (29) below is provided with growbag conveyer belt (22).
8. the equipment that is used for processing culture medium according to claim 1 is characterized in that: described comminuting matter conveyer belt (11) is provided with blanking car (12).
9. the equipment that is used for processing culture medium according to claim 1 is characterized in that: described spiral spice axle (15) is provided with two at least, and adjacent spiral spice axle (15) direction of rotation is opposite.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201010189136 CN101828483B (en) | 2010-06-02 | 2010-06-02 | Equipment for processing culture medium |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201010189136 CN101828483B (en) | 2010-06-02 | 2010-06-02 | Equipment for processing culture medium |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN101828483A CN101828483A (en) | 2010-09-15 |
| CN101828483B true CN101828483B (en) | 2012-07-11 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 201010189136 Expired - Fee Related CN101828483B (en) | 2010-06-02 | 2010-06-02 | Equipment for processing culture medium |
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| CN (1) | CN101828483B (en) |
Families Citing this family (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104705111A (en) * | 2015-02-11 | 2015-06-17 | 洛阳易通电气科技有限公司 | Automatic medium mounting device of tobacco seedling growing machine |
| CN106006081B (en) * | 2016-07-19 | 2017-12-26 | 农业部南京农业机械化研究所 | A kind of bacteria residue automatic charging machine |
| CN107360860A (en) * | 2017-09-11 | 2017-11-21 | 福建省闽武机械有限公司 | Automate the quantitative feeding device of bacterium bottle |
| CN113243282B (en) * | 2020-07-31 | 2023-01-06 | 杭州埃莫森土壤科技有限公司 | Ecological nutrition soil finish machining system |
Citations (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2899923Y (en) * | 2006-04-30 | 2007-05-16 | 杨超庆 | Movable combined stirrer |
Family Cites Families (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN201709158U (en) * | 2010-06-02 | 2011-01-19 | 洛阳佳嘉乐农业产品开发有限公司 | Device used for processing stock culture |
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2010
- 2010-06-02 CN CN 201010189136 patent/CN101828483B/en not_active Expired - Fee Related
Patent Citations (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2899923Y (en) * | 2006-04-30 | 2007-05-16 | 杨超庆 | Movable combined stirrer |
Non-Patent Citations (3)
| Title |
|---|
| 冯 谦,居荣华,涂桥安,薛 健,宋小宁,钱春华,王 芳,孙佩韦.食用菌培养基的自动化加工装备的设计.《常熟理工学院学报(自然科学)》.2008,第22卷(第8期),全文. * |
| 张荣强, 冯谦.食用菌培养基自动化包装生产线工业设计研究.《包装工程》.2007,第28卷(第10期),全文. * |
| 梁培生，张国政，韦亚东，杨 斌.削片揉搓一体式防缠绕桑枝条粉碎机的设计.《蚕业科学》.2009,第35卷(第4期),全文. * |
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| CN101828483A (en) | 2010-09-15 |
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| C14 | Grant of patent or utility model | ||
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Address after: 471023 Henan province Luoyang city Longmen District Town Village Garden Luolong fudamei planting base Patentee after: LUOYANG JIAJIALE AGRICULTURAL PRODUCTS DEVELOPMENT CO., LTD. Address before: 471023 Henan province Luoyang city Longmen District Town Village Garden Luolong fudamei planting base Patentee before: Luoyang Jiajiale Agriculture Products Development Co., Ltd. |
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| PE01 | Entry into force of the registration of the contract for pledge of patent right |
Denomination of invention: Equipment for processing culture medium Effective date of registration: 20180816 Granted publication date: 20120711 Pledgee: Hao Shuguang Pledgor: LUOYANG JIAJIALE AGRICULTURAL PRODUCTS DEVELOPMENT CO., LTD. Registration number: 2018990000678 |
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| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20120711 Termination date: 20190602 |