Full-automatic food forming machine
Technical field
The present invention relates to a kind of food processing and forming machinery, particularly a kind of fast food meat full-automatic food forming machine.
Background technology
Need the food rapid shaping in the fast food, for example meat mincing are processed into hamburger, steak of different shape etc., existing food forming machine structure, Operation and maintenance complexity, mold exchange inconvenience more when changing difform food, broken serious to foodstuff, meat is poor, the shape of food and weight uniformity are poor.
Summary of the invention
Technical problem to be solved by this invention provide a kind of simple in structure, operation and maintenance is easy, food moulding high conformity, molded food product full-automatic food rapidform machine of good quality.
For achieving the above object, the invention provides a kind of full-automatic food forming machine, comprise frame 1, filling body, mould emptier, template push-pull mechanism, connecting gear, dynamical system, electric control system, described filling body comprises hopper 2, screw rod 3, filling seat 4, towards piece 5, oil cylinder 6, template 7, mold mounting plate 8; The feed hopper bottom level is installed two with speed and the opposite screw rod of rotation direction, and hopper has discharging opening 10 near on the right sidewall of bottom; The flat filling seat is vertical with screw rod and vertical to be provided with, the rectangular hole that communicates is up and down arranged in the filling seat, rectangular adapting towards block-shaped and this hole also can be done the piston motion therein under the push-and-pull of oil cylinder, the filling seat sidewall has the hole and communicates with the discharge opening of hopper; Filling seat below is to rely on the push-and-pull of template push-pull mechanism and the template that horizontally slips, has a row or multi-row moulding hole 30 with shape after the food moulding on the template right-hand member; Under filling seat, mold mounting plate is installed on the frame, the gap of filling seat and mold mounting plate is just slided template therein smoothly.Realized automatic filling, the moulding of mold food of foodstuff, made food moulding high conformity, texture of food good.
Described mould emptier comprises demoulding cylinder 11, crossbeam 12, stripper punch 13; The cylinder body of two demoulding cylinders is fixedlyed connected with body, connect crossbeam between the lever that two demoulding cylinders stretch out downwards, stripper punch is installed on the crossbeam, the level cross-sectionn shape of stripper punch is identical with the shape in template moulding hole, the layout and the quantity in stripper punch moulding hole on the location arrangements on the crossbeam and quantity and template are identical, and stripper punch can just be come in and gone out from template moulding hole smoothly.Mould emptier comes off the foodstuff in the template moulding hole smoothly, becomes molded food product.
Described template push-pull mechanism comprises two cranks 18, two adjusting rods 19, connecting rod 20, two fairleads 21, two axis of guides 22; Two cranks can be with the unequal angular velocity backward rotation under the driving of dynamical system, and two cranks are opposite turns to the longitudinal force that can offset generation; The outer nose circle of two cranks is hinged two adjusting rods respectively, and adjusting rod can be adjusted its length, thereby the position of regulating template makes template by the filling and the demoulding smoothly, two adjusting rod keeping parallelisms and right-hand member and rod hinge connection; The right-hand member of two parallel axis of guides 22 and the left end of template are hinged fast, and left end is connected with connecting rod 20 after passing the fairlead that is installed on the body separately, and the direction of motion remained unchanged when fairlead made axis of guide side-to-side movement.The template push-pull mechanism makes template move left and right as required, cooperates filling body and mould emptier to finish the foodstuff filling and the molded food product demoulding respectively.
Described template push-pull mechanism comprises a crank 18, adjusting rod 19, fairlead 21, an axis of guide 22; Crank is driven by dynamical system; The outer hinged adjusting rod of nose circle of crank, adjusting rod can be adjusted its length, thereby the position of regulating template makes template by the filling and the demoulding smoothly, the right-hand member and the axis of guide of adjusting rod are hinged, it is hinged fast that the axis of guide passes behind the fairlead left end middle part of its right-hand member and template, guide pad 23 is established in the template both sides, and direction remained unchanged when template was horizontally slipped.The template push-pull mechanism makes template move left and right and accurately demoulding position stop as required.
Described connecting gear is conveyer belt (24) and the driving mechanism thereof that is arranged on the below of mould emptier.The conveyer belt 24 that the molded food product that stripper punch sweeps away from template drops to this connecting gear is delivered to next step operation.
Described hopper lifting mechanism is the member on the hopper of being fixed on of cylinder 25 and cylinder lifting, and hopper is risen.
The member of described stationary hopper comprises lifting pillar 26, lifting axis 27; Respectively downward hinged two lifting axis in hopper both sides, two lifting axis can slide up and down in the guide pin bushing on being fixed on frame respectively, the lifting pillar of horizontal direction is enclosed within on two lifting axis, the position of lifting pillar on lifting axis can be regulated, and one or two cylinder top is below lifting pillar centre.The hopper lifting mechanism can be used to change template or carry out clean and maintenance work by vacating space after making the hopper lifting.
The upper end of hinged guard shield 28 on the frame can upwards start and fall.Guard shield covers mould emptier, guarantees the sanitation and hygiene of operation process, is convenient to service equipment after starting again.
Described water circuit system is provided with shower nozzle, drip tray 29, and shower nozzle can be sprayed onto water on the template, establishes the water receiving double-edged fine-toothed comb on the drip tray.Water spray can be used for cleaning pattern hole, is beneficial to the better demoulding of product after the moulding, but the water repetitive cycling utilization of filtering through the water receiving double-edged fine-toothed comb, and the foodstuff that filters out reaches and is added in the hopper again after a certain amount of.
Described shower nozzle also can be arranged on hopper front portion, hopper rear portion.Can clean template easily, be beneficial to the demoulding of the lubricated and product of template.
Description of drawings
Fig. 1 is the front view of full-automatic food forming machine of the present invention;
Fig. 2 is dismantle left view behind the guard shield of full-automatic food forming machine of the present invention;
Fig. 3 is the right view of full-automatic food forming machine of the present invention;
Fig. 4 is the front view of filling body of the present invention;
Fig. 5 is the vertical view of filling body of the present invention;
Fig. 6 is the front view of template push-pull mechanism of the present invention;
Fig. 7 is the vertical view of template push-pull mechanism of the present invention;
Fig. 8 is the vertical view of another kind of template push-pull mechanism of the present invention;
Wherein, 1, frame, 2, hopper, 3, screw rod, 4, filling seat, 5, towards piece, 6, oil cylinder, 7, template, 8, mold mounting plate, 9, gear, 10, discharging opening, 11, demoulding cylinder, 12, crossbeam, 13, stripper punch, 14, servomotor, 15, reductor, 16, synchronous band, 17, gear-box, 18, crank, 19, adjusting rod, 20, connecting rod, 21, fairlead, 22, the axis of guide, 23, guide pad, 24, conveyer belt, 25, cylinder, 26, the lifting pillar, 27, lifting axis, 28, guard shield, 29, drip tray, 30, template moulding hole.
The specific embodiment
Below in conjunction with accompanying drawing the present invention is elaborated.
Shown in Fig. 1,2,3,4,5, the present invention includes frame 1, filling body, mould emptier, template push-pull mechanism, connecting gear, hopper lifting mechanism, guard shield 28, water circuit system, hydraulic system, pneumatic system, electric control system.
Shown in Fig. 4,5, filling body comprises hopper 2, screw rod 3, filling seat 4, towards piece 5, oil cylinder 6, template 7, mold mounting plate 8; Feed hopper bottom is horizontally installed with two and relies on reciprocity number of teeth gear 9 engagements and the same speed and the opposite screw rod of rotation direction of interlock, and hopper has discharging opening 10 near on the right sidewall of bottom; The flat filling seat is vertical with screw rod and vertical to be provided with, the rectangular hole that communicates is up and down arranged in the filling seat, rectangular adapting towards block-shaped and this hole also can be done the piston motion therein under the push-and-pull of oil cylinder, the filling seat sidewall has the hole and communicates with the discharge opening of hopper; Filling seat below is to rely on the push-and-pull of template push-pull mechanism and the template that horizontally slips, has a row or multi-row a plurality of moulding hole with shape after the food moulding on the long and right-hand member of template left and right directions; Under filling seat, mold mounting plate is installed on the frame, the gap of filling seat and mold mounting plate is just slided template therein smoothly.
As shown in Figure 1, 2, mould emptier comprises two demoulding cylinders 11, crossbeam 12, stripper punch 13; The cylinder body of two demoulding cylinders is fixedlyed connected with body, connect crossbeam between the lever that two demoulding cylinders stretch out downwards, stripper punch is installed on the crossbeam, the level cross-sectionn shape of stripper punch is identical with the shape in template moulding hole, the layout and the quantity in stripper punch moulding hole on the location arrangements on the crossbeam and quantity and template are identical, and stripper punch can just be come in and gone out from template moulding hole smoothly.
Shown in Fig. 6,7, the template push-pull mechanism comprises servomotor 14, reductor 15, is with 16 synchronously, gear-box 17, crank 18, adjusting rod 19, connecting rod 20, fairlead 21, the axis of guide 22; The servomotor that is installed on the body connects reductor, pass through band transmission synchronously between reductor and the gear-box, identical and the pitch wheel of a pair of number of teeth drives two cranks with the unequal angular velocity backward rotation in the gear-box, and two cranks are opposite turns to the longitudinal force that can offset generation; Two hinged two adjusting rods of the outer nose circle difference of crank, the nut of regulating on the adjusting rod can be regulated its length, thus the position of regulating template makes template by the filling and the demoulding smoothly, the right-hand member and the rod hinge connection of two adjusting rods of keeping parallelism; The right-hand member of two parallel axis of guides 22 and the left end of template are hinged fast, and left end is connected with connecting rod 20 after passing the fairlead that is installed on the body separately, and the direction of motion remained unchanged when fairlead made axis of guide side-to-side movement.
As shown in Figure 8, the crank in the template push-pull mechanism, adjusting rod, the axis of guide can have only one, and fairlead only is provided with one, save connecting rod, the axis of guide is hinged on the middle part of template left end fast, and guide pad 23 is established in the template both sides, and direction remained unchanged when template was horizontally slipped.
As shown in Figure 1, connecting gear is conveyer belt (24) and the driving mechanism thereof that is arranged on the below of mould emptier.The molded food product that stripper punch sweeps away from template drops to conveyer belt 24 and is delivered to next step operation.
Shown in Fig. 1,3, the hopper lifting mechanism comprises cylinder 25, lifting pillar 26, lifting axis 27; Respectively downward hinged two lifting axis in hopper both sides, two lifting axis can slide up and down in the guide pin bushing on being fixed on frame respectively, lifting axis is kept vertically, the lifting pillar of horizontal direction is enclosed within on two lifting axis, the position of lifting pillar on lifting axis can be regulated, and two cylinder top are below lifting pillar two ends; Also can be below lifting pillar centre with a cylinder top.The hopper lifting mechanism can be used to change template or carry out clean and maintenance work by vacating space after making the hopper lifting.
Shown in Fig. 1,4, the upper end of described guard shield 28 is hinged on the frame, covers mould emptier, guarantees the sanitation and hygiene of operation process and is convenient to service equipment.
Water circuit system comprises pipeline, magnetic valve, shower nozzle, drip tray as shown in Figure 1 29; Shower nozzle is arranged in the drift box, in the guard shield, water is sprayed onto on the template, is used to clean pattern hole, is beneficial to the better demoulding of product after the moulding, and shower nozzle also can be arranged on hopper front portion, hopper rear portion, makes template play lubrication; Water after the cleaning flows in the drip tray, drip tray is provided with the water receiving double-edged fine-toothed comb and is used to filter the foodstuff that gets off with current, the foodstuff that filters out can be joined in the hopper after reaching certain amount again, and drip tray reclaims the water that has flowed down and reclaims the repetitive cycling utilization by drip tray.
Hydraulic system and pneumatic system provide power for each actuating mechanism.
Electric control system is used for the control of the exercises of food forming machine and movement range, order.
The course of work of the present invention is:
Foodstuff is joined in the hopper, two screw rod intermittent movements through fluid motor-driven are delivered to raw material in the filling seat, under piece, dash, this moment template to move under piece be the filling position in the moulding hole, foodstuff is rushed in the moulding hole and the compacting of template towards piece, promote towards piece then, template is slided to the right under the promotion of the crank of driven by servomotor, the foodstuff that is filled to template moulding hole is followed template and is slided simultaneously, when slide into the right side stripper punch under when being demoulding position, stripper punch dashes down the food after the moulding is dashed, fall on the following conveyer belt and be sent to subsequent processing, template is the filling position turning back under the pulling of crank again under piece then, dashes down once more towards piece, and forms circulation next time.In the hopper lifting mechanism, can be used to change template or carry out cleaning by vacating space behind the act hopper on the cylinder.The water of water circuit system flushing template and pattern hole make template be easy to the demoulding and template are lubricated; Water after the cleaning flows to drip tray, is filtered the back recycling by the water receiving double-edged fine-toothed comb then, and the foodstuff that filters out reaches a certain amount of and joined in the hopper again afterwards.The exercises of full-automatic food forming machine of the present invention and movement range, order are all controlled automatically by electrical system.
The present invention is simple in structure, and operation and maintenance is easy, food moulding high conformity, and molded food product is of good quality, has realized full-automatic operation.
Though invention discloses as above with preferred embodiment; right its is not in order to limit invention; under the situation that does not deviate from spirit of the present invention and essence thereof; those of ordinary skill in the art work as can make various corresponding changes and distortion according to the present invention, but these corresponding changes and distortion all should belong to the protection domain of the appended claim of the present invention.