CN101822348B - Granulation technology of onion powder - Google Patents
Granulation technology of onion powder Download PDFInfo
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- CN101822348B CN101822348B CN2010101070925A CN201010107092A CN101822348B CN 101822348 B CN101822348 B CN 101822348B CN 2010101070925 A CN2010101070925 A CN 2010101070925A CN 201010107092 A CN201010107092 A CN 201010107092A CN 101822348 B CN101822348 B CN 101822348B
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- Prior art keywords
- onion powder
- granulation
- oven dry
- product
- powder
- Prior art date
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- 239000000843 powder Substances 0.000 title claims abstract description 27
- 238000005469 granulation Methods 0.000 title claims abstract description 24
- 230000003179 granulation Effects 0.000 title claims abstract description 24
- 241000234282 Allium Species 0.000 title claims abstract description 22
- 235000002732 Allium cepa var. cepa Nutrition 0.000 title claims abstract description 22
- 238000005516 engineering process Methods 0.000 title abstract description 5
- 239000002994 raw material Substances 0.000 claims abstract description 5
- 238000007789 sealing Methods 0.000 claims abstract description 4
- 238000000034 method Methods 0.000 claims description 26
- 239000007788 liquid Substances 0.000 claims description 5
- 229920002134 Carboxymethyl cellulose Polymers 0.000 claims description 4
- 239000001768 carboxy methyl cellulose Substances 0.000 claims description 4
- 235000010948 carboxy methyl cellulose Nutrition 0.000 claims description 4
- 239000008112 carboxymethyl-cellulose Substances 0.000 claims description 4
- 239000002002 slurry Substances 0.000 claims description 4
- 239000004744 fabric Substances 0.000 claims description 2
- 238000012856 packing Methods 0.000 claims description 2
- 238000001035 drying Methods 0.000 abstract description 3
- 238000005507 spraying Methods 0.000 abstract description 3
- 235000013305 food Nutrition 0.000 abstract description 2
- 238000004519 manufacturing process Methods 0.000 abstract description 2
- 235000014347 soups Nutrition 0.000 abstract description 2
- 239000012043 crude product Substances 0.000 abstract 2
- 235000005135 Micromeria juliana Nutrition 0.000 abstract 1
- 240000002114 Satureja hortensis Species 0.000 abstract 1
- 235000007315 Satureja hortensis Nutrition 0.000 abstract 1
- 238000005054 agglomeration Methods 0.000 abstract 1
- 230000002776 aggregation Effects 0.000 abstract 1
- 239000003795 chemical substances by application Substances 0.000 abstract 1
- 239000012467 final product Substances 0.000 abstract 1
- 239000000047 product Substances 0.000 abstract 1
- 238000007873 sieving Methods 0.000 abstract 1
- 238000004513 sizing Methods 0.000 abstract 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 abstract 1
- 239000000463 material Substances 0.000 description 8
- 239000008187 granular material Substances 0.000 description 4
- 239000002245 particle Substances 0.000 description 4
- 239000006185 dispersion Substances 0.000 description 3
- 239000007791 liquid phase Substances 0.000 description 2
- 238000002156 mixing Methods 0.000 description 2
- 239000007787 solid Substances 0.000 description 2
- 230000003044 adaptive effect Effects 0.000 description 1
- 235000021168 barbecue Nutrition 0.000 description 1
- 239000011230 binding agent Substances 0.000 description 1
- 238000000748 compression moulding Methods 0.000 description 1
- 238000002425 crystallisation Methods 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 239000000428 dust Substances 0.000 description 1
- 239000012530 fluid Substances 0.000 description 1
- 239000003205 fragrance Substances 0.000 description 1
- 230000008676 import Effects 0.000 description 1
- 238000004898 kneading Methods 0.000 description 1
- 238000002844 melting Methods 0.000 description 1
- 230000008018 melting Effects 0.000 description 1
- 230000014860 sensory perception of taste Effects 0.000 description 1
- 238000003756 stirring Methods 0.000 description 1
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- Preparation Of Fruits And Vegetables (AREA)
Abstract
The invention belongs to the field of food processing, and particularly discloses a granulation technology of onion powder, which comprises the following steps: taking the onion powder as a raw material, sealing the onion powder in a granulation pan to dry, spraying with a sizing agent in the granulation pan after drying, and inputting the hot air for drying, inputting cool air into the granulation pan to obtain a crude product, and then sieving the crude product to obtain a final product. The product of the invention has the advantages of moisture proofing, agglomeration resistance, prompt water solubility, heavy roasting savory smell and the like, and can be widely used in the family, the BBQ, and the soup production.
Description
(1) technical field
The invention belongs to food processing field, particularly a kind of prilling process of onion powder.
(2) background technology
Because onion powder existence itself is difficult for storage, uses shortcomings such as inconvenient, that the sense of taste is uncomfortable, before 5 years, American-European countries changes state and the using method of product by new technology, a large amount of raw materials from China's import preliminary working, carry out large-scale industrialization production, improved the sales volume of this product on market to a great extent, but the technology of this product at home a lot of factories test and be success.At present, the split granulating technique can be divided into 4 classes.
(1) paddling process.The paddling process granulation is to infiltrate certain liquid or binding agent in the solid-state fine powder and suitably stir, and liquid is contacted mutually closely with solid-state fine powder, generation cohesive force and form granule.The advantage of paddling process is that former is simple in structure, and single machine yield is big, and formed particle easily dissolves fast, drenched property is strong, and shortcoming is that uniform particles is bad, and formed granule strength is lower.
(2) compression moulding method.This method be will granulation powder material be limited in the particular space, by applying the dense state that external force compresses.This method has that adaptive capacity is strong, output is big, epigranular, good, the granulating rate advantages of higher of granule strength.
(3) spraying and dispersion vapodusting.This method is in particular device, makes the liquid phase or the semi-liquid phase material that are in the high degree of dispersion state directly become solid particle.The denominator of this spraying and dispersion atomizing comminution granulation is: but liquid feed must be that available pump is carried and disperse; Granulation process should be continuously usually, automation and large-scale operation; Granulating system must be designed to reclaim or to recycle the material end, carries phenomenon secretly with the attrition and the powder that solve material; Product granularity generally is limited in below 5 millimeters.
The advantage of this kind equipment is that the granulation process of material and dry run carry out simultaneously; Its shortcoming is that granule strength is lower, and granularity is less.
(4) the heat fusing method of forming.The heat fusing method of forming is to utilize the low melting point characteristic of product (generally being lower than 300 ℃), by special condensing mode, makes its condensation-crystallization become desired sheet, strip, bulk, shape such as hemispherical fused materials.
Because onion powder bonds easily, caking, heatproof are low, high temperature is easily stuck with paste, above method all can not be applicable to the onion powder granulation.
(3) summary of the invention
The present invention provides the prilling process of the onion powder of a kind of handling safety, quality of finished product good in order to remedy the deficiencies in the prior art.
The present invention is achieved through the following technical solutions:
A kind of prilling process of onion powder is raw material with the onion powder, comprises the steps:
(1) onion powder is dropped in proportion the oven dry of sealing granulation pot, require 120 ~ 140 ℃ of leaving air temps, 45 ~ 50 ℃ of outlet temperatures, 10 ~ 15 minutes time, oven dry back moisture requirement is below 4%;
(2) whitewash in the granulation pot in the oven dry back, and slurries are that liquid converted in the accent of carboxymethyl cellulose, constantly knock a pot body in the whitewashing process, and then the oven dry in 15 ~ 20 minutes of logical hot blast;
(3) after the oven dry, same cool breeze in the granulation pot, leaving air temp is below 40 ℃, after 10 ~ 12 minutes thick product is poured out in the granulation pot;
(4) thick product is sieved, screen cloth is 30 ~ 100 orders, obtains product after sifting out powder, packing.
Slurries of the present invention are that mass fraction is 3 ‰ carboxymethyl cellulose.
The present invention is by using the granulation pot of sealing, to the adjusting of leaving air temp, EAT and to the control of raw material moisture, overcome that onion powder bonds easily, caking, heatproof are low, the easy shortcoming such as paste of high temperature.
The points for attention of the present invention in operating process are: (1) detects material (onion particle) more than unit weight 240 ~ 270ml/100g; (2) note the material color, should control in milky to light yellow.
The present invention has filled up the blank of domestic onion powder granulating technique, overcome the shortcoming that fluid bed bubbles easily, strengthened gas-solid contact and mixing, made operation and one such as the mixing of whole granulation process collection, kneading, granulation, drying, system is airtight, the handling safety no dust pollution.
Product of the present invention have protection against the tide, anti-caking, speed water-soluble, strong characteristics such as roasting fragrance are arranged, be widely used in the making of family, barbecue, soup class.
(4) description of drawings
The present invention is further illustrated below in conjunction with accompanying drawing.
Accompanying drawing is process flow diagram of the present invention.
(5) specific embodiment
Embodiment 1:
At 1 m
3The granulation pot in the onion powder of disposable input 240kg, feeds 130 ℃ hot blast 15 minutes, 0.5 liter/minute of the average speed of whitewashing, whitewashing amount 25kg, finished product unit weight 250ml/100g goes out finished product 180kg.
Embodiment 2:
At 2 m
3The granulation pot in the onion powder of disposable input 480kg, feed 120 ℃ hot blast 20 minutes, 0.5 liter/minute of spouting velocity, whitewashing amount 50kg, finished product unit weight 230ml/100g goes out finished product 350kg.
Claims (2)
1. the prilling process of an onion powder is raw material with the onion powder, it is characterized in that: comprise the steps:
(1) onion powder is dropped in proportion the oven dry of sealing granulation pot, require 120 ~ 140 ℃ of leaving air temps, 45 ~ 50 ℃ of outlet temperatures, 10 ~ 15 minutes time, oven dry back moisture requirement is below 4%;
(2) whitewash in the granulation pot in the oven dry back, and slurries are that liquid converted in the accent of carboxymethyl cellulose, constantly knock a pot body in the whitewashing process, and then the oven dry in 15 ~ 20 minutes of logical hot blast, and oven dry back moisture is 4%;
(3) after the oven dry, lead to cool breeze in the granulation pot, leaving air temp is below 40 ℃, after 10 ~ 12 minutes thick product is poured out in the granulation pot;
(4) thick product is sieved, screen cloth is 30 ~ 100 orders, obtains product after sifting out powder, packing.
2. the prilling process of onion powder according to claim 1, it is characterized in that: described slurries are that mass fraction is 3 ‰ carboxymethyl cellulose.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2010101070925A CN101822348B (en) | 2010-02-09 | 2010-02-09 | Granulation technology of onion powder |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2010101070925A CN101822348B (en) | 2010-02-09 | 2010-02-09 | Granulation technology of onion powder |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN101822348A CN101822348A (en) | 2010-09-08 |
| CN101822348B true CN101822348B (en) | 2013-09-11 |
Family
ID=42686688
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2010101070925A Expired - Fee Related CN101822348B (en) | 2010-02-09 | 2010-02-09 | Granulation technology of onion powder |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN101822348B (en) |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104206985A (en) * | 2014-07-31 | 2014-12-17 | 来光业 | Fast-food coarse grain instant-dissolving granule and preparation method thereof |
Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4394394A (en) * | 1980-08-25 | 1983-07-19 | Foremost-Mckesson, Inc. | Process for producing dry discrete agglomerated garlic and onion and resulting products |
| CN1647690A (en) * | 2004-01-20 | 2005-08-03 | 姜雄雄 | Product using onion, mushroom, haw and oligose as main raw material and its making method |
| CN101223965A (en) * | 2008-02-01 | 2008-07-23 | 广州蓝韵医药研究有限公司 | Preparing method of onion series food |
-
2010
- 2010-02-09 CN CN2010101070925A patent/CN101822348B/en not_active Expired - Fee Related
Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4394394A (en) * | 1980-08-25 | 1983-07-19 | Foremost-Mckesson, Inc. | Process for producing dry discrete agglomerated garlic and onion and resulting products |
| CN1647690A (en) * | 2004-01-20 | 2005-08-03 | 姜雄雄 | Product using onion, mushroom, haw and oligose as main raw material and its making method |
| CN101223965A (en) * | 2008-02-01 | 2008-07-23 | 广州蓝韵医药研究有限公司 | Preparing method of onion series food |
Non-Patent Citations (6)
| Title |
|---|
| Debnath et.al.Moisture sorption studies on onion powder.《Food Chemistry》.2002,第78卷第479-482页. * |
| JP特开平-73431B2 1994.09.21 |
| 胡嘉鹏.食品造粒.《食品科学》.1987,(第7期),第26-32页. |
| 陶民强.食品造粒.《食品工业》.1996,(第2期),第27、31-32页. |
| 食品造粒;胡嘉鹏;《食品科学》;19871231(第7期);第26-32页 * |
| 食品造粒;陶民强;《食品工业》;19961231(第2期);第27、31-32页 * |
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| Publication number | Publication date |
|---|---|
| CN101822348A (en) | 2010-09-08 |
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Address after: 253614 Shandong city of Dezhou province Leling Feida Road No. 1 Patentee after: Shandong Feida biology Polytron Technologies Inc Address before: 253614 Shandong city of Dezhou province Leling Feida Road No. 1 Patentee before: Shandong Feida Group Bio-tech Co., Ltd. |
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