CN101818411A - Automobile interior trim non-woven with negative ion function and production method thereof - Google Patents

Automobile interior trim non-woven with negative ion function and production method thereof Download PDF

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Publication number
CN101818411A
CN101818411A CN 201010154535 CN201010154535A CN101818411A CN 101818411 A CN101818411 A CN 101818411A CN 201010154535 CN201010154535 CN 201010154535 CN 201010154535 A CN201010154535 A CN 201010154535A CN 101818411 A CN101818411 A CN 101818411A
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finishing agent
low
parts
flax fibre
melting fiber
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CN101818411B (en
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郑来久
杜冰
何婷婷
高世会
何泽寿
闫俊
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Dalian Polytechnic University
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Dalian Polytechnic University
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Abstract

The invention relates to automobile interior trim non-woven with the negative ion function and a production method thereof. The method comprises the following steps: selecting natural fibrilia and low melting point fiber, weighting, mixing, opening, air-laying, adding negative ion finishing agent, hot-rolling and reinforcing, performing impregnation and coating, moulding for forming, and drying to prepare the finished product, wherein the negative ion finishing agent is prepared from 100 parts of deionized water, 2-7 parts of dispersant and 6-12 parts of superfine tourmaline power through ultrasonic agitation and dispersion. The thermoplasticity of low melting point fiber is utilized to fix the negative ion finishing agent on a mesh. 125-175g/m<2> of negative ion finishing agent are on the non-woven and the amount of release of negative ions is 3500-8000 on every square centimeter. The product is used in parts such as automobile roofs, back bed-plates, luggage compartment door interior trims and clothes trees and can automatically release negative ions for a long time. The product can also be used in the interior trims and decorations of vehicles such as trains, planes and ships. The product can improve the air quality in an automobile on a trip and regulate the human microcirculation.

Description

Automobile interior trim non-woven and production method thereof with anion function
Technical field
The invention belongs to flax fibre for the base-material low-melting fiber is the bondedfibre fabric production technical field of auxiliary material, relate to bondedfibre fabric and carry out the functional treatment technology.Simultaneously, relate to and have the high dispersive liquid and the technology of preparing thereof that can produce anion chemistry product.
Background technology
Development along with society, the vehicles such as automobile, train, aircraft, steamer more and more go deep into people's life, and particularly automobile becomes the indispensability trip instrument in people's life gradually, this just requires the quality of life of automotive interior can press close to the popular feeling, more considers health.For textile for automobile, gas permeability, comfortableness, aesthetic property, smell all have strict demand, but the space of automotive interior is limited, the in-vehicle air pollution problem origin cause of formation is fairly simple, the air quality situation is planted with the carman and the parts kind has direct relation in the car, influences bigger automobile instrument platen, door internal decoration plate, carpet, ceiling, automotive wire bundle, the seat etc. of being mainly.The composition of volatile organic matter is comparatively complicated in the interior air of car, has more than the hundreds of kind, comprises hydro carbons, aldehydes, letones etc.What mainly receive publicity is that formaldehyde, benzene,toluene,xylene, ethylbenzene etc. are several.Only, mainly form, and these materials just need to use harmful substances such as formaldehyde, benzene when producing with cortex, fiber and various engineering plastics with the interior trim structure of automobile [1]There is the enterprise that improves quality control system can before the interior trim assembly dispatches from the factory, carry out taking turns " sterilization " and handles, but the time that all can do " sterilization " for fear of the supporting enterprise of the not all part of cost.So it is imperative to develop a kind of automotive interior material that improves automobile inner air, the ecological anion textiles possesses the textiles of health care and environment-friendly function just.
Tourmaline is a kind of good environment functional material, is used for the coating material of indoor coating and furniture, electrical equipment etc., can produce anion, purify the air of a room.Tourmaline be a kind of be the silicate mineral of the circulus of feature, chemical composition complexity with the boracic, main chemical compositions is SiO 2, FeO +, Fe 2O 3, B 2O 3, Al 2O 3, Na 2O, MgO, Li 2O, MnO 2Deng.The characteristics of tourmaline mineral are to have piezoelectricity and pyroelectricity, under the situation that temperature, pressure change, can cause the electrical potential difference of tourmaline crystal, make ambient air generation ionization, the electron attachment of being hit is in contiguous water and oxygen molecule and make it be converted into negative aeroion.The anion that takes place moves in air, give bacterium, dust, smoke particles and water droplet etc. with negative charge transport, electric charge combines with these particulates, reaches functions such as clean air, elimination pernicious gas, simultaneously can also regulate effects such as microcirculation in human body, allaying tiredness.In addition, because of its pyroelectricity, along with variation of temperature, crystallizable mineral body two ends can produce voltage, its polarity ion causes that in the equilbrium position vibration dipole moment changes the electromagnetic radiation that produces far infrared band, infra-red radiation can make human body produce fuel factor and resonant absorption effects, and human body is had health-care function.It is reported that behind the interpolation ultra-fine tourmaline powder, the dynamic and static anion number of its chemical fibre can reach 1500~3500/cm in chemical fibre 3, be equivalent to the anion concentration under the environment in the town park, can give functions such as fiber far-infrared warm, release anion [2-7]
The genesis mechanism of tourmaline anion [8-13]: the main outer boundary of the ionization of gas molecule ionizer is to the effect of gas in the air, and ionizer has ultraviolet ray, radioactive ray, photoelectric effect etc.Negative ion powder has pyroelectricity and piezoelectricity, is therefore having temperature and pressure to change, even can cause the electrical potential difference between the anion crystal under the situation of small variation.Producing negative-ion fiber method comparatively commonly used at present is the tourmaline method, and its principle is: because the spontaneous polarization effect, existing with c axle axial plane around tourmaline is the electrostatic field at the two poles of the earth, field intensity E 0=Ps/2 ε 0, Ps is the spontaneous polarization value, ε 0Be dielectric constant.Ps value according to Voigt provides obtains E0=6.2 * 106V/m.Electrostatic field is along with weaken Er=(2/3) E rapidly away from the center 0(a/r) 3, a is the tourmaline particles radius, and r is the distance apart from the center.Hence one can see that, has 10 in tourmaline surface thickness tens micrometer ranges 7~10 4The high field intensity of V/m.Under the effect of electrostatic field, hydrone generation electrolysis forms H +And OH -, H +Form bioactive molecule H with water molecules 3O +, bioactive molecule has extremely strong interfacial activity, can save the consumption of washing agent, and helps the purification of environment; OH -Form anion H with water molecules 3O 2 -, can increase airborne anion number, improve people's living environment.The discharge of anion body:
H 2O——H+OH -
2H+2e -——H 2
OH -+ H 2O---(H 3O 2) -(anion)
Polypropylene non-woven fabric is widely used in every field such as clothes, household, health care, filtering material.Because the polypropylene fibre macromolecular chain structure is regular, the degree of crystallinity height lacks functional group and polar group, and hygroscopicity, dyeability are poor, have limited its further popularization.But because strand is submissiveer, so polyacrylic sparkling temperature is below 0 ℃, fiber must adopt isotaxy with polypropylene, be that each atom and group in the big molecule of polypropylene clocklike arranges at three dimensions, fusing point can reach 165~170 ℃, because propylene molecules key attraction is little, so melt viscosity is big [14]These characteristics at polypropylene fibre, flax fibre mixes with certain proportion with polypropylene fiber in the air lay process, have complementary advantages, further increase the powerful and powerful in length and breadth ratio of lapping by polyacrylic thermoplasticity, anionic finishing agent simultaneously bonds, effectively reduced the use of binder on the automotive interior material, and technological process is simple, saves the economic environmental protection of cost.
In the prior art, the religion of negative ion automobile oxygen bar or negative ion air-cleaner is for popularizing but it need could produce anion by power supply under piezoelectricity and pyroelectric effect.Still strengthened energy resource consumption though play the function that anion is provided, do not met ' low-carbon (LC) life ' that the present whole world is advocated.Publication number is to disclose a kind of [environmental health finishing agent and preparation thereof and the application on automotive interior material] finishing agent in the CN1483704A China patent application patent disclosure invention book, but because of it is that a kind of finishing agent wherein contains a lot of harmful chemical substances, as harmful substances such as benzaldehyde, naphthalene sulphonate formaldehydes.
Therefore the present invention proposes a kind of novel production method with anion functional automotive interior material, utilizes polyacrylic thermoplasticity bonding tourmaline powder, need not to add other chemical finishing agent.This material can be used in headliner and cladding material, the inboard moulded board of car door, the car rear portion storage room liner, is incorporate anion functional automotive interior material.From changing environment in the automobile in essence.This material need not to connect power supply, under static state can discharge anion, has multi-efficiencies such as good health care, broad-spectrum sterilization, environmental protection.
List of references
[1] the in-vehicle air pollution case exposure standard omission [J] that takes place frequently. Economic Information Daily 2010[2] Pan Zhao sculls. crystallography and mineralogy (volume two) [M]. Beijing: Geology Publishing House, 1985.
[3]Nakamura?Tand?Kubot.Tourmaline?group?crystals?reactionwith?water[J].Ferroelectrics.1992(137):13-31.
[4] yellow Yunlong, Zheng Shuilin, Li Yang, etc. the processed and applied current situation and development prospect [J] of tourmaline. Chinese non-metallic mineral industry guide, 2003 (4): 18-21.
[5] Wu Ruihua, Tang Yunhui. the field effect of tourmaline and the application in environmental area [J] petromineralogy magazine thereof, 2001,20 (4): 474-476.
[6] Zhang Zhi Hunan, Feng Ansheng, Guo Zhenxu. the spontaneous polarization effect of tourmaline is in the application [J] of environment and health field. Chinese non-metallic mineral industry guide, 2003 (1): 47-49.
[7] Wang Mingyi, Yu Mingkang, Yao Longfu, etc. be used for the polyester staple fiber new product development [J] of cotton spinning industry. synthetic fiber, 2002,31 (1): 46-47.
[8]Nakamura?T,Kubo?T.Tourmaline?group?crystals?reaction?with?water[J].Ferroelectrics,1992,137:13~31.
[9] DeneM, Reinitz George, the R Rossman. natural radiation application [J] in the tourmaline colour generation. mineralogy (geological sciences collected translation), 1990,7 (2): 1~4.
[10]Sugihara,Suzuki.Rayon?fiber?containing?tourmaline?particles?andmethod?forthe?p?reparation?thereof[P].USP:5863653.
[11]Sugihara,Nakamura,Komiya,etc.Polyvinyl?alcohol?fibercontainingtourmaline?particles[P].USP:5928784.
[12]KUSAKAR?I?YOSH?IO.Resin?containing?tourmaline?powder[P].JP:11335485.
[13] Yue Tongjian, Wang Ying, Shen Xinyuan. the research of superfine tourmaline powder finishing [J]. glass and enamel, 2004 (3): 19~22.
[14] Mu Yao, the Zhou Jinfang textile material is learned [M]. Beijing: China Textiles Press 2005,207
Summary of the invention
Purpose of the present invention with provide a kind of natural flax fibre and low-melting fiber compound, and can produce composition of raw materials and technological process of production technology to the automotive trim nonwoven material of the useful anion of health.In proportion natural fabric is mixed the environmental protection nonwoven nonwoven material of making through acupuncture, thermal bonding technology that can effectively decompose pernicious gas in the automobile in mixing chamber with low-melting fiber.Sneak into a spot of low-melting fiber in the fibre web, after the acupuncture again through heat treatment, can significantly improve powerful and improve cloth in length and breadth to the brute force ratio.Utilize the thermoplasticity of this macromolecular material of low-melting fiber that tourmaline powder is bonded on the base-material simultaneously.Need not to add other chemical adhesives, reduced pollution, reduced production cost, wholesomeness is good and meet requirement on environmental protection.
Technical scheme of the present invention is: spray anionic finishing agent and make on the non-weaving cloth that basic flax fibre is made.
Wherein, described basic flax fibre is meant the blended fiber of natural flax fibre and low-melting fiber; Natural flax fibre is bastose or tossa, and low-melting fiber is a polypropylene fiber; Its shared mass ratio is: natural flax fibre 44~62%, low-melting fiber 38~56%; Described anionic finishing agent is for to form through dispersed with stirring with following raw material mass mixture ratio:
100 parts of deionized waters
2~7 parts of dispersants
6~12 parts of ultra-fine tourmaline powders
Described dispersant is a kind of in sodium methylene bis-naphthalene sulfonate, the Sodium Polyacrylate; The ultra-fine tourmaline powder particle diameter is below 20nm.
The making step of anionic finishing agent is: add ultra-fine tourmaline powder in deionized water, by high-speed stirred, heating adds dispersant and reacts 1~2h afterwards in the time of 50~130 ℃.With obtained solution by ultrasonic Treatment with rotating speed 400~500r/min, frequency 50khz handles 3h, and ultra-fine tourmaline powder can thoroughly be disperseed in solution.
The production method of anion functional automotive trim nonwoven material of the present invention, its technological process of production is that weighing machine (mixes natural flax fibre by weight proportion with low-melting fiber, natural flax fibre 44~62%, low-melting fiber 38~56%) → blending lattice opener → porcupine opener → sawtooth roller opener → air pressure hopper feeds in cotton machine (or vibration hopper) → random web-laying equipment → lapping process and sprays anionic finishing agent (with bath raio 1: 20~40, spray rate 0.5 ~ 0.7m/s is sprayed on the fibre web, every square metre has been sprayed 250~350 gram anionic finishing agents, and the sprinkling amount is to soak into lapping for well) → needing machine (lapping, pre-needling, main pinprick reinforcement) → impregnation coating → side cut → cooler bin → cutting machine → mold pressing typing → oven dry back finished product inspection → finished product packing.Moisture loses because of dry after becoming finished product, and 125~175 gram anionic finishing agents, finished product web weight 500~3000g/m are contained for every square metre in dry back 2, finished product thickness is 10~70mm.Product anion burst size is 3500~8000/cm 2Anion functional interior trim non-woven of the present invention is used for parts such as ceiling, tail plank, luggage door interior trim, hat rack in the automobile, can discharge anion automatically, for a long time.Simultaneously also can be used for the vehicles such as train, aircraft, steamer and get interior trim and decoration.
Its anion burst size is 3500~8000/cm 2
Characteristics of the present invention are:
1. selection is superior: natural flax fibre is that base material utilizes the high characteristics of its degree of crystallinity can lay in more hydrone, brine electrolysis mechanism according to the anion generation, anionic finishing agent spreads to fibrous inside with the unimolecule state, combines with hydroxyl on the fiber with chemical bond.Utilize low-melting fiber to be auxiliary material simultaneously, utilize its thermoplastic property that tourmaline powder is bonded in the lapping.The electronics of tourmaline particles positive pole touches hydrone and just sparks, and hydrone is electrolyzed to produce OH -And H +H +In conjunction with electronics e -The formation hydrogen atom discharges in the mode of hydrogen, and OH -Form H with water molecules 3O 2 -The humidity of environment is high more, and the contact probability of hydrone and tourmaline is just big more, simultaneously more OH can be arranged -Produce more anion with water molecules.
2. technology is reasonable: the raw material of anionic finishing agent is easy to get, preparation method is simple; And in making orthodox car interior material process, add anionic finishing agent by the method for spraying and reach interior material with negative ion-releasing function.Original production process is not increased too much equipment and technical process.
3. effect is remarkable: jolting, can more help when shaking automatically forever discharging anion in the use of the vehicles such as automobile, improve air quality in the car, and reconcile microcirculation in human body.
The specific embodiment
Embodiment 1
Get 10 gram ultra-fine tourmaline powders and add in the 100ml deionized waters, temperature adds sodium methylene bis-naphthalene sulfonate 2mi for 60 ℃ again, evenly stirs 10min, behind the reaction 1h, at last with solution by ultrasonic Treatment with rotating speed 400r/min, frequency 50khz handles 3h.Obtain anionic finishing agent.
(by weight proportion natural flax fibre is mixed with low-melting fiber at weighing machine, neutral red flax fibre 46%, low-melting fiber 54%) → blending lattice opener → porcupine opener → sawtooth roller opener → air pressure hopper feeds and to spray anionic finishing agent in cotton machine (or vibration hopper) → random web-laying equipment → lapping process (with bath raio 1: 20, spray rate 0.5~0.7m/s is sprayed on the fibre web, till being soaked into fibre web) → needing machine (pre-needling, main pinprick reinforcement) → impregnation coating → side cut → cooler bin → cutting machine → mold pressing typing → finished product inspection → finished product packing.Finished product web weight 500~3000g/m 2, finished product thickness is 10~70mm.Finished product can discharge 3500~8000/cm in inactive state 3Anion.
Embodiment 2
Get 7 gram ultra-fine tourmaline powders and add in the 100ml deionized waters, temperature adds Sodium Polyacrylate 4ml for 50 ℃ again, evenly stirs 15min, behind the reaction 2h, at last with solution by ultrasonic Treatment with rotating speed 500r/min, frequency 50khz handles 3h.Obtain anionic finishing agent.
(by weight proportion natural flax fibre is mixed with low-melting fiber at weighing machine, neutral red flax fibre 52%, low-melting fiber 38%) → blending lattice opener → porcupine opener → sawtooth roller opener → air pressure hopper feeds and to spray anionic finishing agent in cotton machine (or vibration hopper) → random web-laying equipment → lapping process (with bath raio 1: 25, spray rate 0.6 ~ 0.8m/s is sprayed on the fibre web, till being soaked into fibre web) → needing machine (lapping, pre-needling, main pinprick reinforcement) → impregnation coating → side cut → cooler bin → cutting machine → mold pressing typing → finished product inspection → finished product packing.Finished product web weight 500~3000g/m 2, finished product thickness is 10~70mm.Finished product can discharge 2500~6000/cm in inactive state 3Anion.
Embodiment 3
Get 8 gram ultra-fine tourmaline powders and add in the 100ml deionized waters, temperature adds sodium methylene bis-naphthalene sulfonate 3ml for 45 ℃ again, evenly stirs 10min, behind the reaction 1h, at last with solution by ultrasonic Treatment with rotating speed 500r/min, frequency 50khz handles 3h.Obtain anionic finishing agent.
(by weight proportion natural flax fibre is mixed with low-melting fiber at weighing machine, natural tossa 45%, low-melting fiber 55%) → blending lattice opener → porcupine opener → sawtooth roller opener → air pressure hopper feeds and to spray anionic finishing agent in cotton machine (or vibration hopper) → random web-laying equipment → lapping process (with bath raio 1: 30, spray rate 0.5~0.7m/s is sprayed on the fibre web, till being soaked into fibre web) → needing machine (pre-needling, main pinprick reinforcement) → impregnation coating → side cut → cooler bin → cutting machine → mold pressing typing → finished product inspection → finished product packing.
Finished product web weight 500~3000g/m 2, finished product thickness is 10~70mm.Finished product can discharge 3500~8000/cm in inactive state 3Anion.
Embodiment 4
Get 9 gram ultra-fine tourmaline powders and add in the 100ml deionized waters, temperature adds Sodium Polyacrylate 5ml for 50 ℃ again, evenly stirs 10min, behind the reaction 2h, at last with solution by ultrasonic Treatment with rotating speed 400r/min, frequency 50khz handles 3h.Obtain anionic finishing agent.
Anionic finishing agent dilute with water 4% with system, (by weight proportion natural flax fibre is mixed with low-melting fiber at weighing machine, neutral red flax fibre 50%, low-melting fiber 50%) → blending lattice opener → porcupine opener → sawtooth roller opener → air pressure hopper feeds and to spray anionic finishing agent in cotton machine (or vibration hopper) → random web-laying equipment → lapping process (with bath raio 1: 23, spray rate 0.5 ~ 0.7m/s is sprayed on the fibre web, till being soaked into fibre web) → needing machine (pre-needling, main pinprick reinforcement) → impregnation coating → side cut → cooler bin → cutting machine → mold pressing typing → finished product inspection → finished product packing.Finished product web weight 500~3000g/m 2, finished product thickness is 10~70mm.Finished product can discharge 3500~8000/cm in inactive state 3Anion.
Embodiment 5
Get 9 gram ultra-fine tourmaline powders and add in the 100ml deionized waters, temperature adds sodium methylene bis-naphthalene sulfonate 4ml for 55 ℃ again, evenly stirs 10min, behind the reaction 1.5h, at last with solution by ultrasonic Treatment with rotating speed 500r/min, frequency 50khz handles 3h.Obtain anionic finishing agent.
(by weight proportion natural flax fibre is mixed with low-melting fiber at weighing machine, natural tossa 53%, low-melting fiber 47%) → blending lattice opener → porcupine opener → sawtooth roller opener → air pressure hopper feeds and to spray anionic finishing agent in cotton machine (or vibration hopper) → random web-laying equipment → lapping process (with bath raio 1: 35, spray rate 0.5~0.7m/s is sprayed on the fibre web, till being soaked into fibre web) → needing machine (pre-needling, main pinprick reinforcement) → impregnation coating → side cut → cooler bin → cutting machine → mold pressing typing → finished product inspection → finished product packing.Finished product web weight 500~3000g/m 2, finished product thickness is 10~70mm.Finished product can discharge 3500~8000/cm in inactive state 3Anion.
Embodiment 6
Get 8 gram ultra-fine tourmaline powders and add in the 100ml deionized waters, temperature adds Sodium Polyacrylate 3ml for 55 ℃ again, evenly stirs 10min, behind the reaction 2h, at last with solution by ultrasonic Treatment with rotating speed 400r/min, frequency 50khz handles 3h.Obtain anionic finishing agent.
(by weight proportion natural flax fibre is mixed with low-melting fiber at weighing machine, neutral red flax fibre 60%, low-melting fiber 40%) → blending lattice opener → porcupine opener → sawtooth roller opener → air pressure hopper feeds and to spray anionic finishing agent in cotton machine (or vibration hopper) → random web-laying equipment → lapping process (with bath raio 1: 33, spray rate 0.5~0.7m/s is sprayed on the fibre web, till being soaked into fibre web) → needing machine (pre-needling, main pinprick reinforcement) → impregnation coating → side cut → cooler bin → cutting machine → mold pressing typing → finished product inspection → finished product packing.Finished product web weight 500~3000g/m 2, finished product thickness is 10~70mm.Finished product can discharge 3500~8000/cm in inactive state 3Anion.
Embodiment 7
Get 7 gram ultra-fine tourmaline powders and add in the 100ml deionized waters, temperature adds sodium methylene bis-naphthalene sulfonate 3ml for 60 ℃ again, evenly stirs 10min, behind the reaction 1h, at last with solution by ultrasonic Treatment with rotating speed 500r/min, frequency 50khz handles 3h.Obtain anionic finishing agent.
(by weight proportion natural flax fibre is mixed with low-melting fiber at weighing machine, neutral red flax fibre 62%, low-melting fiber 38%) → blending lattice opener → porcupine opener → sawtooth roller opener → air pressure hopper feeds and to spray anionic finishing agent in cotton machine (or vibration hopper) → random web-laying equipment → lapping process (with bath raio 1: 40, spray rate 0.5~0.7m/s is sprayed on the fibre web, till being soaked into fibre web) → needing machine (pre-needling, main pinprick reinforcement) → impregnation coating → side cut → cooler bin → cutting machine → mold pressing typing → finished product inspection → finished product packing.Finished product web weight 500~3000g/m 2, finished product thickness is 10~70mm.Finished product can discharge 3500~6000/cm in inactive state 3Anion.
Embodiment 8
Get 10 gram ultra-fine tourmaline powders and add in the 100ml deionized waters, temperature adds Sodium Polyacrylate 3ml for 65 ℃ again, evenly stirs 10min, behind the reaction 2h, at last with solution by ultrasonic Treatment with rotating speed 500r/min, frequency 50khz handles 3h.Obtain anionic finishing agent.
(by weight proportion natural flax fibre is mixed with low-melting fiber at weighing machine, natural tossa 61%, low-melting fiber 39%) → blending lattice opener → porcupine opener → sawtooth roller opener → air pressure hopper feeds and to spray anionic finishing agent in cotton machine (or vibration hopper) → random web-laying equipment → lapping process (with bath raio 1: 23, spray rate 0.5~0.7m/s is sprayed on the fibre web, till being soaked into fibre web) → needing machine (pre-needling, main pinprick reinforcement) → impregnation coating → side cut → cooler bin → cutting machine → mold pressing typing → finished product inspection → finished product packing.Finished product web weight 500~3000g/m 2, finished product thickness is 10~70mm.Finished product can discharge 4000~5000/cm in inactive state 3Anion.
Embodiment 9
Get 9 gram ultra-fine tourmaline powders and add in the 100ml deionized waters, temperature adds sodium methylene bis-naphthalene sulfonate 6ml for 50 ℃ again, evenly stirs 10min, behind the reaction 1h, at last with solution by ultrasonic Treatment with rotating speed 400r/min, frequency 50khz handles 3h.Obtain anionic finishing agent.
(by weight proportion natural flax fibre is mixed with low-melting fiber at weighing machine, neutral red flax fibre 59%, low-melting fiber 41%) → blending lattice opener → porcupine opener → sawtooth roller opener → air pressure hopper feeds and to spray anionic finishing agent in cotton machine (or vibration hopper) → random web-laying equipment → lapping process (with bath raio 1: 26, spray rate 0.5~0.7m/s is sprayed on the fibre web, till being soaked into fibre web) → needing machine (pre-needling, main pinprick reinforcement) → impregnation coating → side cut → cooler bin → cutting machine → mold pressing typing → finished product inspection → finished product packing.Finished product web weight 500~3000g/m 2, finished product thickness is 10~70mm.Finished product can discharge 4500~6000/cm in inactive state 3Anion.
Embodiment 10
Get 8 gram ultra-fine tourmaline powders and add in the 100ml deionized waters, temperature adds Sodium Polyacrylate 5ml for 60 ℃ again, evenly stirs 10min, behind the reaction 2h, at last with solution by ultrasonic Treatment with rotating speed 400 ~ 500r/min, frequency 50khz handles 3h.Obtain anionic finishing agent.
(by weight proportion natural flax fibre is mixed with low-melting fiber at weighing machine, natural tossa 55%, low-melting fiber 45%) → blending lattice opener → porcupine opener → sawtooth roller opener → air pressure hopper hello cotton machine (or vibration hopper) → random web-laying equipment → lapping
Spray anionic finishing agent in the process (with bath raio 1: 38, spray rate 0.5~0.7m/s is sprayed on the fibre web, till being soaked into fibre web) → needing machine (pre-needling, main pinprick reinforcement) → impregnation coating → side cut → cooler bin → cutting machine → mold pressing typing → finished product inspection → finished product packing.Finished product web weight 500~3000g/m 2, finished product thickness is 10~70mm.Finished product can discharge 3500~6500/cm in inactive state 3Anion.

Claims (3)

1. the automobile interior trim non-woven that has anion function is characterized in that the non-weaving cloth finished product web weight 500~3000g/m that makes at basic flax fibre 2, thickness is 10~70mm, on anionic finishing agent 125~175g/m is arranged 2, the anion burst size is 3500~8000/cm 2
Wherein, described basic flax fibre is meant the blended fiber of natural flax fibre and low-melting fiber; Natural flax fibre is bastose or tossa, and low-melting fiber is a polypropylene fiber; Its shared mass ratio is: natural flax fibre 44~62%, low-melting fiber 38~56%; Described anionic finishing agent is for to form through dispersed with stirring with following raw material mass mixture ratio:
100 parts of deionized waters
2~7 parts of dispersants
6~12 parts of ultra-fine tourmaline powders
Described dispersant is a kind of in sodium methylene bis-naphthalene sulfonate, the Sodium Polyacrylate; Described ultra-fine tourmaline powder particle diameter is below 20nm.
2. according to the described production method of claim 1, it is characterized in that the technological process of production is with vehicle internal decoration cloth of anion function: select for use natural flax fibre and low-melting fiber through the mixing of weighing, opener, feed cotton, air lay, sprinkling anionic finishing agent, pinprick reinforcement, impregnation coating, side cut, cool off, cut, the mold pressing typing, dry and form;
Wherein: described natural flax fibre and low-melting fiber are weighed to be mixed into by mass ratio natural flax fibre are mixed with low-melting fiber, wherein natural flax fibre 44~62%, low-melting fiber 38~56%; Described natural fabric is bastose or tossa, and low-melting fiber is a polypropylene fiber;
Described sprinkling anionic finishing agent with bath raio 1: 20~40, spray rate 0.5~0.7m/s is sprayed on the fibre web, every square metre sprayed 250~350 the gram anionic finishing agents;
Wherein said anionic finishing agent is for to form through dispersed with stirring with following raw material mass mixture ratio:
100 parts of deionized waters
2~7 parts of dispersants
6~12 parts of ultra-fine tourmaline powders
Described dispersant is a kind of in sodium methylene bis-naphthalene sulfonate, the Sodium Polyacrylate; The ultra-fine tourmaline powder particle diameter is below 20nm;
The technology of described dispersed with stirring is: add ultra-fine tourmaline powder in deionized water, pass through high-speed stirred, heating, react 1~2h after in the time of 50~130 ℃, adding dispersant, coupling agent, with obtained solution by ultrasonic Treatment with rotating speed 400~500r/min, frequency 50khz handles 3h.
3. according to the described production method with vehicle internal decoration cloth of anion function of claim 2, it is characterized in that spraying described in the technological process of production anionic finishing agent, its sprinkling amount is to soak into lapping.
CN2010101545356A 2010-04-20 2010-04-20 Automobile interior trim non-woven with negative ion function and production method thereof Active CN101818411B (en)

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CN102182055A (en) * 2011-03-17 2011-09-14 无锡百和织造股份有限公司 Anion far-infrared nylon magic tape and manufacturing method thereof
CN103015034A (en) * 2012-12-13 2013-04-03 武汉纺织大学 Method for manufacturing antistatic automotive interior non-woven fabric
CN103850116A (en) * 2014-02-21 2014-06-11 朱文潮 Cashmere active anion finishing agent
CN103993476A (en) * 2014-03-31 2014-08-20 黄国强 Manufacturing method for yarn silk body or rag body having negative ions
CN104005223A (en) * 2014-03-31 2014-08-27 黄国强 Manufacturing method for loofah sponges with negative oxygen ions
CN104088137A (en) * 2014-06-20 2014-10-08 华南理工大学 Method for preparing functional wallpaper by using iron-magnesium tourmaline and palygorskite
CN104153130A (en) * 2014-07-01 2014-11-19 广德天运无纺有限公司 Negative-ion acoustic felt and production method thereof
CN104451940A (en) * 2014-11-21 2015-03-25 浙江和也健康科技有限公司 Tourmaline-containing sheath-core composite fibers
CN104532471A (en) * 2014-07-25 2015-04-22 江苏君梦美床垫有限公司 Hard chemical fiber cotton board capable of soothing nerves and clearing fire
CN105177856A (en) * 2015-08-29 2015-12-23 福建鑫华股份有限公司 Environment-friendly antibacterial composite material and manufacturing method thereof
CN105313796A (en) * 2014-07-03 2016-02-10 上海斯米克控股股份有限公司 Automobile interior plate capable of releasing anions
CN105862224A (en) * 2016-05-05 2016-08-17 长兴宝福织造有限公司 Polyester blended bed textile fabric and making method thereof
CN106149205A (en) * 2016-08-19 2016-11-23 马鞍山湖滨无纺布科技有限公司 A kind of glossiness good, can the non-woven fabrics and preparation method thereof of releasing negative oxygen ion continuously
CN106145782A (en) * 2015-03-23 2016-11-23 上海斯米克健康环境技术有限公司 A kind of coating of releasable negative oxygen ion and its preparation method and application
CN106835685A (en) * 2017-02-27 2017-06-13 浙江绿龙新材料有限公司 Automobile inner decoration facing and preparation method thereof
CN107130427A (en) * 2017-05-18 2017-09-05 浙江宏都寝具有限公司 A kind of negative-ion fiber and its manufacturing process
CN108951126A (en) * 2018-07-25 2018-12-07 江苏惟妙纺织科技有限公司 A kind of preparation method of nano-negative ion lace fabric
CN109440301A (en) * 2018-12-19 2019-03-08 欣龙控股(集团)股份有限公司 A kind of Chinese fiber crops heat bonding non-woven material and preparation method thereof for sanitary care article
CN114561749A (en) * 2021-12-29 2022-05-31 杭州诺邦无纺股份有限公司 Non-woven material capable of releasing negative ions and preparation method thereof

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CN102182055B (en) * 2011-03-17 2013-02-27 无锡百和织造股份有限公司 Anion far-infrared nylon magic tape and manufacturing method thereof
CN102182055A (en) * 2011-03-17 2011-09-14 无锡百和织造股份有限公司 Anion far-infrared nylon magic tape and manufacturing method thereof
CN103015034B (en) * 2012-12-13 2015-07-29 武汉纺织大学 A kind of manufacture method of antistatic automobile interior trim non-woven
CN103015034A (en) * 2012-12-13 2013-04-03 武汉纺织大学 Method for manufacturing antistatic automotive interior non-woven fabric
CN103850116A (en) * 2014-02-21 2014-06-11 朱文潮 Cashmere active anion finishing agent
CN103993476A (en) * 2014-03-31 2014-08-20 黄国强 Manufacturing method for yarn silk body or rag body having negative ions
CN104005223A (en) * 2014-03-31 2014-08-27 黄国强 Manufacturing method for loofah sponges with negative oxygen ions
CN104088137A (en) * 2014-06-20 2014-10-08 华南理工大学 Method for preparing functional wallpaper by using iron-magnesium tourmaline and palygorskite
CN104153130A (en) * 2014-07-01 2014-11-19 广德天运无纺有限公司 Negative-ion acoustic felt and production method thereof
CN105313796A (en) * 2014-07-03 2016-02-10 上海斯米克控股股份有限公司 Automobile interior plate capable of releasing anions
CN104532471A (en) * 2014-07-25 2015-04-22 江苏君梦美床垫有限公司 Hard chemical fiber cotton board capable of soothing nerves and clearing fire
CN104451940A (en) * 2014-11-21 2015-03-25 浙江和也健康科技有限公司 Tourmaline-containing sheath-core composite fibers
CN106145782A (en) * 2015-03-23 2016-11-23 上海斯米克健康环境技术有限公司 A kind of coating of releasable negative oxygen ion and its preparation method and application
CN105177856A (en) * 2015-08-29 2015-12-23 福建鑫华股份有限公司 Environment-friendly antibacterial composite material and manufacturing method thereof
CN105862224A (en) * 2016-05-05 2016-08-17 长兴宝福织造有限公司 Polyester blended bed textile fabric and making method thereof
CN106149205A (en) * 2016-08-19 2016-11-23 马鞍山湖滨无纺布科技有限公司 A kind of glossiness good, can the non-woven fabrics and preparation method thereof of releasing negative oxygen ion continuously
CN108625165A (en) * 2017-02-27 2018-10-09 浙江绿龙新材料有限公司 The preparation method of improved automotive inner decoration facing
CN106835685A (en) * 2017-02-27 2017-06-13 浙江绿龙新材料有限公司 Automobile inner decoration facing and preparation method thereof
CN106835685B (en) * 2017-02-27 2019-01-18 浙江绿龙新材料有限公司 Automobile inner decoration facing and preparation method thereof
CN108625165B (en) * 2017-02-27 2020-11-10 浙江绿龙新材料有限公司 Preparation method of improved automotive interior fabric
CN107130427A (en) * 2017-05-18 2017-09-05 浙江宏都寝具有限公司 A kind of negative-ion fiber and its manufacturing process
CN107130427B (en) * 2017-05-18 2020-06-23 浙江宏都寝具有限公司 Anion fiber and manufacturing process thereof
CN108951126A (en) * 2018-07-25 2018-12-07 江苏惟妙纺织科技有限公司 A kind of preparation method of nano-negative ion lace fabric
CN109440301A (en) * 2018-12-19 2019-03-08 欣龙控股(集团)股份有限公司 A kind of Chinese fiber crops heat bonding non-woven material and preparation method thereof for sanitary care article
CN114561749A (en) * 2021-12-29 2022-05-31 杭州诺邦无纺股份有限公司 Non-woven material capable of releasing negative ions and preparation method thereof
CN114561749B (en) * 2021-12-29 2023-03-10 杭州诺邦无纺股份有限公司 Non-woven material capable of releasing negative ions and preparation method thereof

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