CN101545154B - Anion polyester fiber capable of being dyed at normal temperature and normal pressure, preparation method and application thereof - Google Patents

Anion polyester fiber capable of being dyed at normal temperature and normal pressure, preparation method and application thereof Download PDF

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Publication number
CN101545154B
CN101545154B CN2009100482770A CN200910048277A CN101545154B CN 101545154 B CN101545154 B CN 101545154B CN 2009100482770 A CN2009100482770 A CN 2009100482770A CN 200910048277 A CN200910048277 A CN 200910048277A CN 101545154 B CN101545154 B CN 101545154B
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anion
polyester
normal
temperature
fiber
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CN101545154A (en
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张志明
陈龙
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ZHEJIANG JINXIA NEW MATERIALS TECHNOLOGY CO., LTD.
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HAIYAN JINXIA CHEMICAL FIBER CO Ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/03Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor characterised by the shape of the extruded material at extrusion
    • B29C48/04Particle-shaped
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/03Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor characterised by the shape of the extruded material at extrusion
    • B29C48/05Filamentary, e.g. strands
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/25Component parts, details or accessories; Auxiliary operations
    • B29C48/92Measuring, controlling or regulating
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C2948/00Indexing scheme relating to extrusion moulding
    • B29C2948/92Measuring, controlling or regulating
    • B29C2948/92504Controlled parameter
    • B29C2948/92561Time, e.g. start, termination, duration or interruption
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C2948/00Indexing scheme relating to extrusion moulding
    • B29C2948/92Measuring, controlling or regulating
    • B29C2948/92504Controlled parameter
    • B29C2948/92704Temperature
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C2948/00Indexing scheme relating to extrusion moulding
    • B29C2948/92Measuring, controlling or regulating
    • B29C2948/92819Location or phase of control
    • B29C2948/92857Extrusion unit
    • B29C2948/92876Feeding, melting, plasticising or pumping zones, e.g. the melt itself
    • B29C2948/92895Barrel or housing
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C2948/00Indexing scheme relating to extrusion moulding
    • B29C2948/92Measuring, controlling or regulating
    • B29C2948/92819Location or phase of control
    • B29C2948/92923Calibration, after-treatment or cooling zone

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Artificial Filaments (AREA)

Abstract

The invention relates to an anion polyester fiber capable of being dyed at normal temperature and normal pressure, a preparation method and application thereof. The fiber comprises the components of a polyester anion master batch and a polyester chip of which the molecular weight is between 20,000 and 30,000 and which can be dyed at normal temperature andnormal pressure, and the weight ratio is 1-10:90-99. The preparation method comprises the following steps that: (1) the polyester chip is dried and commixed; (2) the polyester anion master batch and the polyester chip are vacuumized; (3) the polyester anion master batch and the polyester chip are mixed, put in an extruder, heated, melted and compressed into a fused mass, and the fused mass is extruded by a rotary screw rod; and (4) matters obtained from the step (3) are sent to a distributing pipe, a static mixer and a metering pump respectively, and pressed in a spinneret, so that a melting current is formed, and the melting current is coated and spun. The fiber can be used for preparing fabrics of wall textile for decoration, working clothes and clothing. The fiber has the characteristics of easy dying, bright color, uniform fiber, high transmission rate of anions, good hand feeling and uniform luster.

Description

A kind of anion polyester fiber capable of being dyed at normal and its production and application
Technical field
The invention belongs to polyester fiber and preparation thereof and Application Areas, particularly relate to a kind of anion polyester fiber capable of being dyed at normal and its production and application.
Background technology
Terylene (PET) fiber, function admirable, of many uses low because of its cost is subjected to people day by day and payes attention to.The American produces terylene since nineteen fifty-three, and 2006, global terylene output surpassed 27000kt, accounts for 67% of synthetic fiber total output.Terylene has become utilization fiber the most widely.People had proposed many method of modifying to the PET fiber and make Woven fabric and clothes have more wearing comfortableness and wholesomeness in recent years.But the PET fiber can not be realized multiple functional coexistence for a long time, has limited the variation of fabric variety.In recent years, about the research of the raising of PET fiber stylization and anionic property has had breakthrough progress respectively, but how these two functions are organically combined, realize fiber coloredization and the unification that high effect negative ion takes place, caused the concern of Chinese scholars.
Ferroelectric material is a class important functional material.Its most basic characteristic is for can have spontaneous polarization in some temperature range, and polarization intensity can be reverse and reverse with external electric field, thereby ferroelectric hysteresis loop occurs.Find now that it is a lot of to have a ferroelectric crystal, gets up can be divided into two big classes but summarize:
A. a class is with potassium dihydrogen phosphate KH 2PO 4Abbreviation KDP is representative, has hydrogen bond, and they carry out the transition to ferroelectric from paraelectric phase similarly is the phase transformation of disorder to order.With KDP is the hydrogen bond sections transistor of representative, and the data of neutron diffraction show that more than Curie temperature, proton is to become the shape of symmetry along exhibition along the distribution of hydrogen bond.When being lower than Curie temperature, contiguous ion is concentrated and is asymmetric with in the distribution of proton, and proton can be than the end near hydrogen bond.
B. another kind of then is representative with the barium titanate, and the transition from paraelectric phase to ferroelectric picture is because wherein two sublattice generation relative displacements.For the Ca-Ti ore type ferroelectric of thinking representative, diffraction experiment showed, that the appearance of spontaneous polarization is because the sublattice of cation and the sublattice generation relative displacement of anion.Wherein, BaTiO 3Series ferroelectric especially barium strontium titanate (BST) has caused that people pay close attention to and enough attention widely, this be because it have high-k, strong dielectric, nonlinear, indefatigability, advantage such as Curie temperature is adjustable.But it has fatal weakness: when applying direct current electric field surpasses hundreds of 10 3After the V/cm, its leakage current density rising several magnitude, and 2 * 10 6Puncture about V/cm.Compare barium zirconium phthalate BaZr with BST xTi 1-xO 3, BZT) compressive resistance is higher, and this is because Zr 4+Compare Ti 4+Ionic radius big (being respectively 0.087nm and 0.068nm), can increase the lattice paprmeter of material and Zr 4+Compare Ti 4+Chemical stability good.Therefore, people consider to replace BST with BZT.And such material also can produce piezo-electric effect, because preparation technology is simple, cost is low, and has mechanical property and stable piezoelectric property preferably, and purposes is general on current market.
Piezoelectric ceramics, a kind of can be with mechanical energy and the electric energy ceramic material of conversion mutually.Is piezoelectric ceramics a kind of which type of material on earth? piezoelectric ceramics belongs to Inorganic Non-metallic Materials.This is a kind of material with piezo-electric effect.So-called piezo-electric effect is meant some medium under the effect of power, produces deformation, causes that dielectric surface is charged, and this is a direct piezoelectric effect.Otherwise, applying excitation electrical field, medium will produce mechanically deform, claim inverse piezoelectric effect.This marvellous effect is applied in the closely-related many fields of living with people by scientist, to realize functions such as power conversion, sensing, driving, FREQUENCY CONTROL.
Aspect power conversion, utilize piezoelectric ceramics to convert mechanical energy the characteristic of electric energy to, can produce piezoelectrics, mobile X-ray power supply, shell apparatus to cause bursting.The flint that just has piezoelectric ceramics to make in the electronic lighter, the sparking number of times can be more than 1,000,000 times.With piezoelectric ceramics electric energy is converted to ultrasonic vibration, can be used for seeking position and the shape of the shoal of fish under water, metal is carried out nondestructive inspection, and ultrasonic cleaning, ultrasonic medical, can also make various ultrasonic slitters, welder and flatiron, plastics even metal are processed.But, in the main component in the now used piezoceramic material, PbO (or Pb 3O 4) content account for 70% of raw material total amount, PbTiO 3, Pb (Ti 1-xZr x) O 3Also belong to such material.
The performance of ceramic material depends on its composition and microstructure, and " microstructure is in the architectural feature of ceramic middle finger polycrystalline or heterogeneous material, and its research comprises aspects such as the quantity of orientation, phase of crystallite dimension, grain shape and distribution, particle and the porosity.
Because pet fiber originally can only be used DISPERSE DYES, azo dye dyeing, so exist the problem that is difficult to obtain bright-coloured and dense form and aspect.People have proposed various material in polyester resin as the method that addresses this problem.For example, in Japanese Patent Publication 34-10497 communique, a kind of M-phthalic acid composition that contains the metal organic sulfonate base that makes 2~3 moles of % and polyethylene terephthalate copolymer have been proposed and dyeable polyester.And in Japanese kokai publication sho 63-256716 communique, following such technical scheme has been proposed: if when being polyethylene glycol copolymerization more than 200 with molecular weight, owing to have easily dying effect, and can make polyethylene glycol show plasticization effect, can reduce the thickening power that causes by sulfonate group, so can improve the degree of polymerization of polymer.In addition, someone has also proposed following such technical scheme at Japanese kokai publication sho 62-89725 communique: with straight chain hydrocarbon system dicarboxylic acids such as adipic acid, decanedioic acid or diethylene glycol (DEG), neopentyl glycol, cyclohexanedimethanol, 1, dihydroxylic alcohols such as 4-two (beta-hydroxy ethyoxyl) benzene show the resin material of normal pressure stainability with containing the copolymer that sulfonic M-phthalic acid copolymerization obtains.Controlling fiber under certain pressure promptly under near the temperature 80~100 ℃, thereby can dye fully can reduce the energy simultaneously can be when the processing of road, back the control fiber surface influence Color with inner anion powder nondiscolouring, emissivity that also must the assurance anion simultaneously.
Summary of the invention
Technical problem to be solved by this invention provides a kind of anion polyester fiber capable of being dyed at normal and its production and application, this fiber softening high resilience, and style is close with wool fabric, and odd-shaped cross section can give fiber special style; And production technology realizes easily, effectively reduces the printing and dyeing cost simultaneously, is suitable for suitability for industrialized production.
A kind of anion polyester fiber capable of being dyed at normal of the present invention, component comprises: polyester anion master batch, molecular weight are 20000~30000 normal-temperature normal-pressure dyeable polyester section, and its weight ratio is 1-10: 90-99.
The described normal-temperature normal-pressure dyeable polyester main repetitive of cutting into slices is an ethylene glycol terephthalate, with respect to all sour compositions of polyester, the terephthalic acid (TPA) metal organic sulfonate that contains mass ratio 1.0%~4.0%, all with respect to polyester, the mean molecule quantity that contains mass ratio 1.5%~4% is 150~600 aklylene glycol.
Described fibre number is 20~350dtex, and fracture strength is between 2.5~4.5 CN/dtex, and extension at break is 15%~50%.
Described fibre section is circle, trilobal, triangle, cross, king's font, hollow shape or five leaf.
The preparation method of a kind of anion polyester fiber capable of being dyed at normal of the present invention comprises:
(1) with molecular weight be 20000~30000 normal-temperature normal-pressure dyeable polyester section carrying out vacuumize, heated up 2~3 hours prior to 25~80 ℃, again 80~120 ℃ intensification 6-8 hour, make its moisture content≤60ppm; After the drying, will cut into slices cools to 80-90 ℃ under vacuum condition, simultaneously the modified negative-ion powder is warmed up to 30-40 ℃; Mass ratio 15-50 is pressed in anion powder and section: the 50-85 blend, adopt double screw extruder and static mixer, feed worm 50r/min, driving screw 150r/min utilizes melt to extrude, and cools off slivering under water, and cuts polyester anion master batch;
(2) the polyester anion master batch that step (1) is made, with molecular weight be that the section of 200,000~300,000 normal-temperature normal-pressure dyeable polyester vacuumizes, be heated to 70~90 ℃, be incubated 1~2 hour, continue to be warmed up to 100~120 ℃, be incubated 5-7 hour, cooling makes its moisture content≤60PPM naturally;
(3) will be that 1-10: 90-99 evenly mixes at the screw extruder charging aperture according to weight ratio through the polyester anion master batch and the normal-temperature normal-pressure dyeable polyester section of step (2), enter the extruder heating and melting, be compressed into melt, and extrude by rotary screw, wherein the feed zone temperature is 270~280 ℃, fusion, compression section temperature are 275~290 ℃, homogenizing, metering section temperature are 285~295 ℃, and screw rod extruding output head melt temperature is 290~295 ℃, and melt pressure is 100bar;
(4) when the dinyl kettle displays temperature is 275~295 ℃, the material of step (3) is sent into distributing pipe, static mixer and measuring pump, be pressed into spinnerets, the body thread is melted in formation, 30~40 ℃ of control lateral blowing temperature, wind speed is 0.3~0.4m/s, cooling forming in 35~40 ℃ of cabinets, coating concentration with fiber surface then is 10~12% finish, the Oil pump electrical machinery incoming frequency is 47~55HZ, spins spinning under the speed at 400-1500m/min, 2.5~4.5 times of residual stretch multiples, carry out draw-teisting and reel, make anion polyester fiber capable of being dyed at normal.
Described step (1) modified negative-ion powder is selected from synthetic anion ceramic powder, and its component comprises: BaTiO 3, PbTiO 3, Pb (Ti 1-xZr x) O 3And BaZr xTi 1-xO 3, anion powder accounts for terylene anion master batch mass ratio 15~50%.
Described step (4) dinyl kettle provides thermal source to keep distributing pipe, static mixer, measuring pump filament spinning component temperature constant.
Described normal-temperature normal-pressure dyeable polyester section derives from Zhejiang Chemical-Fiber United Group Co., Ltd. and produces (brilliant court cards).
The preparation that is applied to decorate usefulness body of wall fabric, Work Clothes, wearing fabric of a kind of anion polyester fiber capable of being dyed at normal of the present invention.
Tourmaline is that a kind of borosilicic acid salt mineral can be divided into dravite, the iron tourmaline of black, roseate elbaite, nattier blue tsilaisite and the bottle-green chromium tourmaline that is brown and yellow according to the end of the R in crystal structure component difference.The crystal structure of tourmaline is a trigonal system, it is the multiple tripartite ring that silicon-oxy tetrahedron is formed, because crystal structure is special, cause the atom of two high electric charges on the crystallization screen work, to arrange obviously dislocation, causing crystal one end thus is the electric charge positive pole, the other end is the electric charge negative pole, and flowing to from negative pole that electronics is eternal is anodal, thereby has formed electric current and electrostatic field.
(1) static for good and all produces weak current, forming electrostatic field tourmaline crystal structure itself has permanent charged and forever keeping the characteristic of positive pole and negative pole, it and uranium ore have radioactivity and form radiation field, and it is the same that magnetic iron ore has magnetic formation magnetic field, has the characteristic that forms electric field.Test after deliberation, tourmaline capable forever constantly sends the electric current of 0.16 μ A, and its reason is that the positive pole of tourmaline absorbs the anion in the atmosphere, and it is stored in its crystals, and unnecessary anion can be emitted from negative pole, thereby has formed the characteristic of permanent discharge.Tourmaline flash-over characteristic after heating and pressurizing can be further strengthened, 10 ℃ of effect multiplications of the every raising of temperature.Tourmaline is through pulverizing, and its discharge performance is constant, and must be many more with thin more its generation of static electricity of tourmaline of amount, and voltage is also high more.
(2) produce anion, can reduce the alkalescence of water simultaneously again in a flash the water negative ionization after instant water negative ionization tourmaline is touched water.Its principle is that the electronics of tourmaline negative electrode sparks once touching water, and brine electrolysis becomes hydrogen ion and hydroxide ion, and hydrogen ion combines and is neutralized with the anion that tourmaline sends, and has become general hydrogen atom and has discharged.Hydroxide ion then combines with hydrone, constantly produces hydroxyl anion or alkaline anion (H that a kind of surface has active function 3O 2 -).The water of this process of process is owing to hydrionic minimizing has had low alkalinity.Same tourmaline touches airborne moisture content, and the sweat of human body and hydrone also react and produce anion and enter human body then.
(3) the effect hydrone of activated water is assembled a lot of words and has just been formed a water, has manyly just formed one glass of water, and it is the group of molecules of several water molecules bodies, owing to contain chlorine and impurity in the running water, tens water molecules often, this water was both bad to be drunk, and is difficult for again being absorbed by the body.Tourmaline is put into water, because its voltage effect, the hydrone component is separated and is diminished, and becomes the water of not only drinking but also be beneficial to health well, and Here it is tourmaline is to the activation of water, and the water that is activated is to the impregnability of skin and cell, and absorbent properties improve.
(4) emitting far-infrared tourmaline has the characteristic of the far infrared of radiation 4~18 mum wavelengths.Human body is frequent release heat, and tourmaline can absorb this heat energy and convert anion to and far infrared reacts on human body.Far infrared can warm cell, improves blood circulation, enhances metabolism, and strengthens the vigor of cell, just the thermogenetic effect of often saying.Utilize this characteristic of tourmaline, some disease of human body is treated, improve looks and the various effects that improve the mood aspect are proved widely, as set up, strengthen gastrointestinal function, relax pain, alleviate chill physique etc.
(5) the permanent chargeding performance of the surface-activity effect tourmaline of tourmaline can brine electrolysis, generates hydroxidion (H 3O 2 -), hydroxidion has surface-activity effect (make the emulsification of human body oil content, soak into, disperse, dissolve), reduction (in and acidic materials), cleaning action (go bacterium, antibiotic, sterilization), deodorizing etc.
But these technology are gathered to be applied to then has certain degree of difficulty because for functional fibre processing technology not of the same race and material harsh requirement is arranged in the fiber production, is difficult to that it is unified to produce multiple function simultaneously and the polyster fibre deposited may cause degradation problem under normally moulding, fiber quality decline, the qualification rate.
But therefore crude tourmaline is difficult to adjustment Masterbatch proportioning owing to have various color and lusters when the preparation colored fibre, cause puzzlement for dyeing.Therefore the tourmaline for preparing colourless or light produced anion being necessary very.
Beneficial effect
(1) the stretched or twisting of normal-temperature normal-pressure dyeable anion long filament of the present invention, the fiber softening high resilience, style is close with wool fabric, and odd-shaped cross section can give fiber special style;
(2) the anion powder function admirable used of the present invention, addition is few, reunite less, anion emission rate height, can prepare high-load ratio master batch, good with the macromolecular material compatibility, do not influence the original performance and the production requirement of material substantially;
(3) production technology of the present invention realizes easily, effectively reduces the printing and dyeing cost simultaneously, is suitable for suitability for industrialized production.
The specific embodiment
Below in conjunction with specific embodiment, further set forth the present invention.Should be understood that these embodiment only to be used to the present invention is described and be not used in and limit the scope of the invention.Should be understood that in addition those skilled in the art can make various changes or modifications the present invention after the content of having read the present invention's instruction, these equivalent form of values fall within the application's appended claims institute restricted portion equally.
Embodiment 1
Proportioning raw materials:
Raw material The source Weight (part)
The modified negative-ion powder Last Haikang must reach 30
The normal-temperature normal-pressure dyeable polyester section Zhejiang Chemical-Fiber United Group Co., Ltd. produces (brilliant court cards) 70
Preparation process:
Vacuum drying oven is used in this test, for the drying effect that guarantees resin has been created good condition.When selecting the drying process parameter, guarantee to make the mass fraction of doing section water to be not more than 60ppm
The section drying process parameter
To cut into slices cools to 90 ℃ under vacuum condition, powder is warmed up to 30 ℃ simultaneously.Under this temperature, anion powder and section blend are mediated.
SHL~35 type double screw extruder and the static mixers that adopt Shanghai chemical machinery four factories to produce, feed worm 50r/min, driving screw 150r/min.With resin and anion nanometer powder by 70: 30 quality than blend, utilize melt to extrude, cool off slivering and pelletizing under water.The master batch specification is about Φ 2 * 3mm, and cut-off velocity is 400r/min.It is as shown in the table for its granulation process parameters.
Section granulation process parameters unit: ℃
Figure G2009100482770D00062
Embodiment 2
Proportioning raw materials:
Raw material The source Weight (part)
The anion master batch Embodiment 1 2
The normal-temperature normal-pressure dyeable polyester section Zhejiang Chemical-Fiber United Group Co., Ltd. produces (brilliant court cards) 98
Preparation process:
By weight with 2 parts of anion master batches, 98 parts of normal-temperature normal-pressure dyeable polyester sections, put into vacuum drying oven, be warmed up to 80 ℃, be incubated 2 hours, the pre-crystallization of cutting into slices.Continue to be warmed up to 100 ℃, be incubated 5 hours, powered-down, cooling naturally, moisture content 0.08%.Spinning equipment produces the VC406 spinning machine for Changshu textile machinery factory.Blended slice enters screw extruder heating and melting, compression, the blend melt of being extruded by rotary screw enters measuring pump through distributing pipe, static mixer and is transported to spinning pack with 55ml/min, wherein screw extruder is provided with three temperature sections, the feed zone temperature is 275 ℃, fusion, compression section temperature are 280 ℃, and homogenizing, metering section temperature are 285 ℃.Screw rod extruding output head melt temperature is 290 ℃, and melt pressure is 100bar.By 40 orders, 60 purposes sea layer of sand filter, homogenizing, uniform distribution is pressed into the trilobal spinnerets of 48f, form and melt the body thread, cooling forming in 25 ℃ of cabinets, the tow surface coats finish, finish pump motor frequency 50Hz then.By the 800m/min spinning technique, by parallel drafting, draw ratio makes anion polyester fiber capable of being dyed at normal for 3.0 times again.Negative ion concentration is at 4000~5000/cm 3(according to SFJJ~QWX25~2005 " negative ion concentration check detailed rules and regulations ") infrared emission wave-length coverage (according to GB GB7287~87) between 4000~15000nm.Fibre number is at 150dtex, and fracture strength is at 3.5CN/dtex, and extension at break is 45%.
The tinctorial property test can be under Kayacryl Blue GSL-ED (Nippon Kayaku K. K's system) 3.0%owf, acetate 0.2g/l, 1: 50 condition of bath raio, dyeed 60 minutes down in atmospheric boiling temperature (100 ℃), measure the dyeing liquor absorbance of dyeing front and back.Then, calculating exhaustion rate (%) according to following formula is 95%.Absorbance before exhaustion rate (%)=100* (absorbance before the dyeing-dyeing back absorbance)/dyeing.
Embodiment 3
Proportioning raw materials:
Raw material The source Weight (part)
The anion master batch Embodiment 1 10
The normal-temperature normal-pressure dyeable polyester section Zhejiang Chemical-Fiber United Group Co., Ltd. produces (brilliant court cards) 90
Preparation process:
By weight with 10 parts of anion master batches, 90 parts of normal-temperature normal-pressure dyeable polyester sections, put into vacuum drying oven, be warmed up to 80 ℃, be incubated 2 hours, the pre-crystallization of cutting into slices.Continue to be warmed up to 100 ℃, be incubated 3 hours, powered-down, cooling naturally, moisture content 0.08%.Spinning equipment produces the VC406 spinning machine for Changshu textile machinery factory.Blended slice enters screw extruder heating and melting, compression, the blend melt of being extruded by rotary screw enters measuring pump through distributing pipe, static mixer and is transported to spinning pack with the 55ml/min head, wherein screw extruder is provided with three temperature sections, the feed zone temperature is 270 ℃, fusion, compression section temperature are 275 ℃, and homogenizing, metering section temperature are 285 ℃.Screw rod extruding output head melt temperature is 290 ℃, and melt pressure is 100bar.By 40 orders, 60 purposes sea layer of sand filter, homogenizing, uniform distribution is pressed into the cross spinnerets of 64f, form and melt the body thread, cooling forming in 25 ℃ of cabinets, the tow surface coats finish, finish pump motor frequency 50Hz then.Spin speed by 600m/min, make normal-temperature normal-pressure dyeable anion polyester undrawn yarn for 3.8 times through parallel drafting again.Negative ion concentration is at 4000~5000/cm 3(according to SFJJ~QWX25~2005 " negative ion concentration check detailed rules and regulations ") infrared emission wave-length coverage (according to GB GB7287~87) between 4000~15000nm.Fibre number is at 250dtex, and fracture strength is at 2.5CN/dtex, and extension at break is 20%.
The tinctorial property test can be under Kayacryl Blue GSL-ED (Nippon Kayaku K. K's system) 3.0%owf, acetate 0.2g/l, 1: 50 condition of bath raio, dyeed 60 minutes down in atmospheric boiling temperature (100 ℃), measure the dyeing liquor absorbance of dyeing front and back.Then, calculating exhaustion rate (%) according to following formula is 90%.Absorbance before exhaustion rate (%)=100* (absorbance before the dyeing-dyeing back absorbance)/dyeing.
Embodiment 4
Proportioning raw materials:
Raw material The source Weight (part)
The anion master batch Embodiment 1 5
The normal-temperature normal-pressure dyeable polyester section Zhejiang Chemical-Fiber United Group Co., Ltd. produces (brilliant court cards) 95
Preparation process:
By weight with 5 parts of anion master batches, 95 parts of normal-temperature normal-pressure dyeable polyester sections, put into vacuum drying oven, be warmed up to 80 ℃, be incubated 2 hours, the pre-crystallization of cutting into slices.Continue to be warmed up to 100 ℃, be incubated 3 hours, powered-down, cooling naturally, moisture content 0.08%.Spinning equipment produces the VC406 spinning machine for Changshu textile machinery factory.Blended slice enters screw extruder heating and melting, compression, the blend melt of being extruded by rotary screw enters measuring pump through distributing pipe, static mixer and is transported to spinning pack with the 55ml/min head, wherein screw extruder is provided with three temperature sections, the feed zone temperature is 275 ℃, fusion, compression section temperature are 285 ℃, and homogenizing, metering section temperature are 295 ℃.Screw rod extruding output head melt temperature is 295 ℃, and melt pressure is 100bar.
By 40 orders, 60 purposes sea layer of sand filter, homogenizing, uniform distribution is pressed into the known in the industry five leaf spinneretss of 36f, form and melt the body thread, cooling forming in 25 ℃ of cabinets, the tow surface coats finish, finish pump motor frequency 50Hz then.Spin by 400m/min and flatly after the fast spinning to lead 4.5 times and make normal-temperature normal-pressure dyeable anion polyester undrawn yarn.Negative ion concentration is at 4000~5000/cm 3(according to SFJJ~QWX25~2005 " negative ion concentration check detailed rules and regulations ") infrared emission wave-length coverage (according to GB GB7287~87) between 4000~15000nm.Fibre number is at 50dtex, and fracture strength is at 3.5CN/dtex, and extension at break is 15%.The tinctorial property test can be under Kayacryl Blue GSL-ED (Nippon Kayaku K. K's system) 3.0%owf, acetate 0.2g/l, 1: 50 condition of bath raio, dyeed 60 minutes down in atmospheric boiling temperature (100 ℃), measure the dyeing liquor absorbance of dyeing front and back.Then, calculating exhaustion rate (%) according to following formula is 95%.Absorbance before exhaustion rate (%)=100* (absorbance before the dyeing-dyeing back absorbance)/dyeing.
Embodiment 5
Proportioning raw materials:
Raw material The source Weight (part)
The anion master batch Embodiment 1 3
The normal-temperature normal-pressure dyeable polyester section Zhejiang Chemical-Fiber United Group Co., Ltd. produces (brilliant court cards) 97
Preparation process:
By weight with 3 parts of anion master batches, 97 parts of normal-temperature normal-pressure dyeable polyester sections, put into vacuum drying oven, be warmed up to 80 ℃, be incubated 2 hours, the pre-crystallization of cutting into slices.Continue to be warmed up to 100 ℃, be incubated 3 hours, powered-down, cooling naturally, moisture content 0.08%.Spinning equipment produces the VC406 spinning machine for Changshu textile machinery factory.Blended slice enters screw extruder heating and melting, compression, the blend melt of being extruded by rotary screw enters measuring pump through distributing pipe, static mixer and is transported to spinning pack with 55ml/min, wherein screw extruder is provided with three temperature sections, the feed zone temperature is 275 ℃, fusion, compression section temperature are 280 ℃, and homogenizing, metering section temperature are 285 ℃.Screw rod extruding output head melt temperature is 290 ℃, and melt pressure is 100bar.By 40 orders, 60 purposes sea layer of sand filter, homogenizing, uniform distribution is pressed into the cross spinnerets of 72f, form and melt the body thread, cooling forming in 25 ℃ of cabinets, the tow surface coats finish, finish pump motor frequency 50Hz then.By the 1400m/min spinning technique, by parallel drafting, draw ratio makes anion polyester fiber capable of being dyed at normal for 2.5 times again.Negative ion concentration is at 4000~5000/cm 3(according to SFJJ~QWX25~2005 " negative ion concentration check detailed rules and regulations ") infrared emission wave-length coverage (according to GB GB7287~87) between 4000~15000nm.Fibre number is at 350dtex, and fracture strength is at 4.5CN/dtex, and extension at break is 35%.
The tinctorial property test can be under Kayacryl Blue GSL-ED (Nippon Kayaku K. K's system) 3.0%owf, acetate 0.2g/l, 1: 50 condition of bath raio, dyeed 60 minutes down in atmospheric boiling temperature (100 ℃), measure the dyeing liquor absorbance of dyeing front and back.Then, calculating exhaustion rate (%) according to following formula is 95%.Absorbance before exhaustion rate (%)=100* (absorbance before the dyeing-dyeing back absorbance)/dyeing.

Claims (2)

1. the preparation method of an anion polyester fiber capable of being dyed at normal comprises:
(1) with molecular weight be 20000~30000 normal-temperature normal-pressure dyeable polyester section carrying out vacuumize, heated up 2~3 hours prior to 25~80 ℃, again 80~120 ℃ intensification 6-8 hour, make its moisture content≤60ppm; After the drying, will cut into slices cools to 80-90 ℃ under vacuum condition, simultaneously the modified negative-ion powder is warmed up to 30-40 ℃; Mass ratio 15-50 is pressed in anion powder and section: the 50-85 blend, adopt double screw extruder and static mixer, feed worm 50r/min, driving screw 150r/min utilizes melt to extrude, and cools off slivering under water, and cuts polyester anion master batch;
(2) the polyester anion master batch that step (1) is made, with molecular weight be that the section of 200,000~300,000 normal-temperature normal-pressure dyeable polyester vacuumizes, be heated to 70~90 ℃, be incubated 1~2 hour, continue to be warmed up to 100~120 ℃, be incubated 5-7 hour, cooling makes its moisture content≤60PPM naturally;
(3) will be that 1-10: 90-99 evenly mixes at the screw extruder charging aperture according to weight ratio through the polyester anion master batch and the normal-temperature normal-pressure dyeable polyester section of step (2), enter the extruder heating and melting, be compressed into melt, and extrude by rotary screw, wherein the feed zone temperature is 270~280 ℃, fusion, compression section temperature are 275~290 ℃, homogenizing, metering section temperature are 285~295 ℃, and screw rod extruding output head melt temperature is 290~295 ℃, and melt pressure is 100bar;
(4) when the dinyl kettle displays temperature is 275~295 ℃, the material of step (3) is sent into distributing pipe, static mixer and measuring pump, be pressed into spinnerets, the body thread is melted in formation, 30~40 ℃ of control lateral blowing temperature, wind speed is 0.3~0.4m/s, cooling forming in 35~40 ℃ of cabinets, coating concentration with fiber surface then is 10~12% finish, the Oil pump electrical machinery incoming frequency is 47~55Hz, spins spinning under the speed at 400-1500m/min, 2.5~4.5 times of residual stretch multiples, carry out draw-teisting and reel, make anion polyester fiber capable of being dyed at normal.
2. the preparation method of a kind of anion polyester fiber capable of being dyed at normal according to claim 1 is characterized in that: described step (1) modified negative-ion powder is selected from synthetic anion ceramic powder, and its component comprises: BaTiO 3, PbTiO 3, Pb (Ti 1-xZr x) O 3And BaZr xTi 1-xO 3, anion powder accounts for terylene anion master batch mass ratio 15~50%.
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