CN101817201B - Full automatic blanking machine - Google Patents
Full automatic blanking machine Download PDFInfo
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- CN101817201B CN101817201B CN2010101318244A CN201010131824A CN101817201B CN 101817201 B CN101817201 B CN 101817201B CN 2010101318244 A CN2010101318244 A CN 2010101318244A CN 201010131824 A CN201010131824 A CN 201010131824A CN 101817201 B CN101817201 B CN 101817201B
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- travel
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- full automatic
- base substrate
- automatic blanking
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Abstract
The invention discloses a full automatic blanking machine matched with an ejection machine when in use, comprising a rack and a blank conveying mechanism; wherein the front end of the blank conveying mechanism is provided with a stroke wheel, the stroke wheel is provided with a positioning switch corresponding to the blank conveying mechanism, the periphery of the blank conveying mechanism is provided with a movable support consistent with the motion speed thereof and a power plant driving the movable support to move, the movable support is provided with a swing tile cutting mechanism which is mainly composed of a plurality of tile cutting tools arranged side by side, and the positioning switch is connected with the power plant. The invention can realize fast blanking, has simple structure and low labour intensity and saves production cost.
Description
Technical field
The present invention relates to the ceramic production device technical field, relate to a kind of blank cutter tool equipment in particular.
Background technology
For a long time, product that gardens ceramics factory produces such as glazed tiles, cartridge type watt etc. are in always and only lean on manual the operation or the backward state of semi-automatic production, ten workmans of 20,000 watts of needs of the manual production daily output, and labor strength is big, and production efficiency is low; There are phenomenons such as a lot of distortion, specification disunity in the cartridge type that manual production is come out watt product, and the product percent defective is high; Although many blank cutters are also arranged at present on the market; But because the ejection speed of ejection machine is by decisions such as the physical characteristic of material, humidity, when ejection continuously, the speed of ejection is inhomogeneous; And conveyer belt is at the uniform velocity to be fed forward base substrate; Like this, generally all can cause the base substrate fracture, the uncontrollable once length of the base substrate of output.Therefore, can only once export a unbaked tile in the prior art, production efficiency is low, but also needs artificial chamfering, uses inconvenient.Like Chinese patent number is CN200820029808.2; Denomination of invention is new type auto blank cutter; Comprise frame, it is characterized in that: frame is provided with steel wire rack travel mechanism, blank feeding mechanism and blank pushing machine structure, and blank feeding mechanism is between steel wire rack travel mechanism and blank pushing machine structure; Blank feeding mechanism is made up of automatically blank feeding mechanism and passive defeated base mechanism, and automatically blank feeding mechanism is arranged on the middle part of blank feeding mechanism, and passive defeated base mechanism is arranged on the two ends of automatically blank feeding mechanism; Bearing on the automatically blank feeding mechanism is fixed on the upper surface of frame, is horizontally installed with drive roll, axle of carrier pulley and driven roll on the bearing side by side; Be equipped with on the main shaft of drive roll by movable sprocket and driving gear, Jie's gear is installed on the axle of carrier pulley, on the main shaft of driven roll driven gear is installed; Cycloidal planetary gear speed reducer is installed on the frame, and the power input shaft of cycloidal planetary gear speed reducer connects with the main shaft of motor, and drive sprocket is installed on the power output shaft, and drive sprocket is through being connected by movable sprocket on chain and the drive roll main shaft.This patent structure is fit to and the supporting use of automatic production line, but for the high gardens pottery of technological requirement, this type of cuts base equipment obviously is inapplicable.How it develops and can reduce labor strength, reduce the recruitment number, improve the quality of products and the base equipment of cutting of productivity ratio has become people and is worth the problem inquired into for this reason.
Summary of the invention
The object of the invention is exactly provide for the deficiency that solves prior art a kind of not only simple and compact for structure, low cost of manufacture, and production efficiency is high, and can reduce the full automatic blanking machine of labor strength.
The present invention adopts following technical solution to realize above-mentioned purpose: a kind of full automatic blanking machine; Comprise frame, base substrate conveying mechanism; It is characterized in that: the front end of said base substrate conveying mechanism is provided with the stroke wheel; The trip wheel is provided with the position-sensing switch corresponding with the base substrate conveying mechanism; The power set that the periphery of base substrate conveying mechanism is provided with the travel(l)ing rest consistent with its movement velocity and drives the travel(l)ing rest motion dispose on the travel(l)ing rest and mainly cut the swing Qie Wa mechanism that cleaver constitutes by what some handles were arranged side by side, and position-sensing switch is connected with power set.
As further specifying of such scheme, the both sides of said travel(l)ing rest are provided with the carriage that is made up of guide rail and roller, and power set are installed on the frame and drive travel(l)ing rest and come and go mobile along guide rail.
Said power set comprise the control system and go up motion cylinder or the hydraulic cylinder that connects that this control system adopts the PLC Programmable Logic Controller or the time relay; Some handles in the swing Qie Wa mechanism are cut cleaver and are arranged side by side on travel(l)ing rest through a turning cylinder, and travel(l)ing rest is provided with to drive cuts the rotate cutting knife cylinder of moving axis swing of cleaver.
Said stroke wheel is between the blank outlet and base substrate conveying mechanism of ejection machine; The middle part of base substrate conveying mechanism front end is provided with rotating shaft; The both sides of this rotating shaft are provided with wheel seat, and wheel seat is fixed on the frame, and the two ends of rotating shaft are provided with bearing; Bearing embeds in the wheel seat, and the middle part of stroke wheel is provided with the arc recess with the unbaked tile form fit.
Said position-sensing switch adopts position sensor or encoder.
Said position-sensing switch is set to travel switch; The base substrate conveying mechanism is made up of several roller mount and the conveying roller of roller carriage and upward setting thereof; The front end of roller carriage is provided with the touch switch plate corresponding with travel switch, and travel switch is consistent with the journey time that travel(l)ing rest moves forward through the girth of stroke wheel rotation half cycle.
The both sides of said conveying roller are provided with horizontal location mechanism; This horizontal location mechanism comprises double-screw bolt and the bracket that is positioned at the conveying roller both sides; Two brackets are separately fixed on the double-screw bolt of conveying roller both sides and are corresponding each other, and this double-screw bolt is provided with the nut of regulating the bracket level height.
Said travel(l)ing rest is provided with the perforating device that is made up of mechanical arm and the last vent needle of installing thereof, and perforating device is connected with cylinder or hydraulic cylinder.
The said cleaver of cutting comprises knife rest and blade or the steel wire upward installed, and the body end of blade is provided with the chamfering knife edge, and the chamfering knife edge is camber.
Said stroke wheel is plastic wheel or wooden wheel or aluminium wheel.
The beneficial effect that the present invention adopts above-mentioned technical solution to reach is:
1, the present invention is employed in the periphery setting travel(l)ing rest consistent with its movement velocity of base substrate conveying mechanism; The many handles of configuration are cut cleaver on the travel(l)ing rest, through the front end at the base substrate conveying mechanism stroke wheel are set, and make from the blank that is strip of ejection machine output to send into the conveying roller group of base substrate conveying mechanism through the stroke wheel; In the unbaked tile motion, be divided into the identical base substrate of polylith specification by cutting the cleaver group; This process need not manually-operated, and production efficiency is high, and percent defective is low.
2, the present invention is provided with the stroke wheel between base substrate conveying mechanism and blank outlet, drives the rotation of stroke wheel by base substrate, efficiently solves owing to the ejection velocity variations causes the phenomenon that fracture takes place in carrying the base substrate process; Realize continuous ejection; With prior art property ratio, improved speed of production greatly, solved insoluble always for a long time problem; And simple in structure, low cost of manufacture.
3, the present invention is provided with the chamfering knife edge in the body end of cutting cleaver, can in cutting watt process, accomplish chamfering process, need not people's hand operated, reduces labor strength.
Description of drawings
Fig. 1 is a structural representation of the present invention;
Fig. 2 is the side-looking structural representation of Fig. 1;
Fig. 3 is a perforating mechanism structural representation of the present invention;
Fig. 4 is the side-looking structural representation of Fig. 3;
Fig. 5 is stroke wheel sectional structure sketch map;
Fig. 6 is a stroke wheel body structural representation;
Fig. 7 is the cleaver structural representation of cutting of the present invention;
Fig. 8 is the cleaver side sectional structure sketch map of cutting of the present invention;
Fig. 9 is a roller carrier structure sketch map of the present invention;
Figure 10 is the side-looking structural representation of Fig. 9;
Figure 11 is a roller mount structural representation of the present invention;
Figure 12 is the side-looking structural representation of Figure 11;
Figure 13 is the plan structure sketch map of Figure 11.
Description of reference numerals: 1, frame 2, base substrate conveying mechanism 2-1, roller carriage 2-2, roller mount 2-3, conveying roller 3, base substrate output mechanism 3-1, buncher 3-2, sprocket wheel 3-3, feed belt 4, stroke wheel 5, travel switch 6, travel(l)ing rest 7, the swing Qie Wa 7-1 of mechanism, cut cleaver 7-2, turning cylinder 8, mechanical arm 9, perforating device 10, carriage 11, power set 12, cutting knife cylinder 13, rotating shaft 15, double-screw bolt 16, bracket 17, nut
The specific embodiment
Like Fig. 1～shown in Figure 13; A kind of full automatic blanking machine; With the supporting use of ejection machine; Comprise frame 1, base substrate conveying mechanism 2, the output of base substrate conveying mechanism 2 is provided with the base substrate output mechanism of being made up of buncher 3-1, sprocket wheel 3-2 and feed belt 3-3 3, through feed belt 3-3 base substrate is transported to next station.The front end of base substrate conveying mechanism 2 is provided with stroke wheel 4; The trip wheel 4 is provided with the travel switch 5 corresponding with base substrate conveying mechanism 2; The stroke wheel 4 general materials that adopt lighter weight such as plastics, wood, aluminium can utilize frictional force to drive its rotation when making base substrate through the stroke wheel.The power set that the periphery of base substrate conveying mechanism 2 is provided with the travel(l)ing rest 6 consistent with its movement velocity and drives travel(l)ing rest 6 motions; Configuration is mainly cut the swing Qie Wa mechanism 7 that cleaver 7-1 constitutes by what some handles were arranged side by side on the travel(l)ing rest 6; Generally by travel switch 5 determining positions of 4 on the stroke wheel, the stroke of travel switch 5 rotation half cycles is big more for the quantity of cutting cleaver 7-1, and it is just many more to cut the installable quantity of cleaver 7-1; In the present embodiment, the quantity of cutting cleaver 7-1 is 5.Travel switch 5 is connected with power set 11, cuts cleaver 7-1 and is circular arc type, and the body end of cutting cleaver 7-1 is provided with the chamfering knife edge.In the present embodiment, travel(l)ing rest 6 is provided with the perforating device 9 that is made up of mechanical arm 8 and the last vent needle of installing thereof, and perforating device 9 is connected with cylinder or hydraulic cylinder.The both sides of travel(l)ing rest 6 are provided with the carriage 10 that is made up of guide rail and roller, and power set 11 are installed on the frame 1 and drive travel(l)ing rest 6 and come and go mobile along guide rail.Wherein, power set 11 comprise the control system and go up motion cylinder or the hydraulic cylinder that connects that this control system adopts the PLC Programmable Logic Controller or the time relay; Some handles in the swing Qie Wa mechanism are cut cleaver 7-1 and are arranged side by side on travel(l)ing rest 6 through a turning cylinder 7-2, and travel(l)ing rest 6 is provided with to drive cuts the rotate cutting knife cylinder 12 of moving axis 7-2 swing of cleaver.Stroke wheel 4 is between the blank outlet and base substrate conveying mechanism 2 of ejection machine; The middle part of the stroke wheel 4 of base substrate conveying mechanism 2 front ends is provided with rotating shaft 13; This rotating shaft 13 is fixed on the frame through wheel seat; The two ends of rotating shaft 13 are provided with bearing, and bearing embeds in the wheel seat, and the middle part of stroke wheel 4 is provided with the arc recess 4-1 with the unbaked tile form fit.Base substrate conveying mechanism 2 is made up of several roller mount 2-2 and the conveying roller 2-3 of roller carriage 2-1 and upward setting thereof; The front end of roller carriage 2-1 is provided with the touch switch plate corresponding with travel switch 5, and travel switch 5 is consistent with the journey time that travel(l)ing rest 6 moves forward through the girth of stroke wheel 4 rotation half cycles.The both sides of conveying roller 2-3 are provided with horizontal location mechanism; This horizontal location mechanism comprises the double-screw bolt 15 and bracket 16 that is positioned at the conveying roller both sides; Two brackets 16 are separately fixed on the double-screw bolt 16 of conveying roller both sides and are corresponding each other, and this double-screw bolt 15 is provided with the nut 17 of regulating bracket 16 level heights; When unbaked tile gets into conveying roller 2-3, can keep unbaked tile steady, skew about can not taking place through both sides bracket 16.
In the use, the ejection machine is extruded the unbaked tile of bar shaped from blank outlet, and at first, through the upper surface of stroke wheel, it is moving to utilize frictional force to drive stroke wheel, and travel switch breaks away from the switch plate that touches of base substrate conveying mechanism front end; Unbaked tile gets into the base substrate conveying mechanism and when being fed forward; Swing Qie Wa mechanism is driven by travel(l)ing rest; In moving process, accomplish watt process of cutting; The time of cutter is divided into the base substrate that some block sizes equate with the bar shaped unbaked tile, and is delivered to next station by the base substrate output mechanism by PLC Programmable Logic Controller or time relay control under cutting in watt process; After cutting the base completion, cylinder or hydraulic cylinder drive travel(l)ing rest rapidly and return, and at this moment, travel switch just in time rotates half cycle, and the switch plate that touches with base substrate conveying mechanism front end contacts again, and the ejection machine continues ejection.
Above-described only is preferred implementation of the present invention, and said stroke wheel is gone up except adopting travel switch, can also adopt position sensor, encoder etc. as position-sensing switch.Should be pointed out that for the person of ordinary skill of the art under the prerequisite that does not break away from the invention design, can also make some distortion and improvement, these all belong to protection scope of the present invention.
Claims (10)
1. full automatic blanking machine; Comprise frame, base substrate conveying mechanism; It is characterized in that: the front end of said base substrate conveying mechanism is provided with the stroke wheel; The trip wheel is provided with the position-sensing switch corresponding with the base substrate conveying mechanism, the power set that the periphery of base substrate conveying mechanism is provided with the travel(l)ing rest consistent with its movement velocity and drives the travel(l)ing rest motion, and power set comprise the control system; Configuration is mainly cut the swing Qie Wa mechanism that cleaver constitutes by what some handles were arranged side by side on the travel(l)ing rest, and position-sensing switch is connected with power set.
2. full automatic blanking machine according to claim 1 is characterized in that: the both sides of said travel(l)ing rest are provided with the carriage that is made up of guide rail and roller, and power set are installed on the frame and drive travel(l)ing rest and come and go mobile along guide rail.
3. full automatic blanking machine according to claim 1 and 2 is characterized in that: said power set comprise the motion cylinder or the hydraulic cylinder of connection control system, and this control system adopts the PLC Programmable Logic Controller or the time relay; Some handles in the swing Qie Wa mechanism are cut cleaver and are arranged side by side on travel(l)ing rest through a turning cylinder, and travel(l)ing rest is provided with to drive cuts the rotate cutting knife cylinder of moving axis swing of cleaver.
4. full automatic blanking machine according to claim 1; It is characterized in that: said stroke wheel is between the blank outlet and base substrate conveying mechanism of ejection machine, and the middle part of base substrate conveying mechanism front end is provided with rotating shaft, and the both sides of this rotating shaft are provided with wheel seat; Wheel seat is fixed on the frame; The two ends of rotating shaft are provided with bearing, and bearing embeds in the wheel seat, and the middle part of stroke wheel is provided with the arc recess with the unbaked tile form fit.
5. full automatic blanking machine according to claim 1 and 2 is characterized in that: said position-sensing switch adopts position sensor or encoder.
6. full automatic blanking machine according to claim 1 and 2; It is characterized in that: said position-sensing switch is set to travel switch; The base substrate conveying mechanism is made up of several roller mount and the conveying roller of roller carriage and upward setting thereof; The front end of roller carriage is provided with the touch switch plate corresponding with travel switch, and travel switch is consistent with the journey time that travel(l)ing rest moves forward through the girth of stroke wheel rotation half cycle.
7. full automatic blanking machine according to claim 6; It is characterized in that: the both sides of said conveying roller are provided with horizontal location mechanism; This horizontal location mechanism comprises double-screw bolt and the bracket that is positioned at the conveying roller both sides; Two brackets are separately fixed on the double-screw bolt of conveying roller both sides and are corresponding each other, and this double-screw bolt is provided with the nut of regulating the bracket level height.
8. full automatic blanking machine according to claim 1 and 2 is characterized in that: said travel(l)ing rest is provided with the perforating device that is made up of mechanical arm and the last vent needle of installing thereof, and perforating device is connected with cylinder or hydraulic cylinder.
9. full automatic blanking machine according to claim 1 and 2 is characterized in that: the said cleaver of cutting comprises knife rest and blade or the steel wire upward installed, and the body end of blade is provided with the chamfering knife edge, and the chamfering knife edge is camber.
10. full automatic blanking machine according to claim 1 and 2 is characterized in that: said stroke wheel is plastic wheel or wooden wheel or aluminium wheel.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2010101318244A CN101817201B (en) | 2010-03-23 | 2010-03-23 | Full automatic blanking machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2010101318244A CN101817201B (en) | 2010-03-23 | 2010-03-23 | Full automatic blanking machine |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN101817201A CN101817201A (en) | 2010-09-01 |
| CN101817201B true CN101817201B (en) | 2012-04-25 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2010101318244A Expired - Fee Related CN101817201B (en) | 2010-03-23 | 2010-03-23 | Full automatic blanking machine |
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| Country | Link |
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| CN (1) | CN101817201B (en) |
Families Citing this family (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102848458B (en) * | 2011-06-30 | 2015-07-15 | 刘运武 | Simple blank cutting device |
| CN102267174B (en) * | 2011-08-16 | 2013-05-22 | 高唐圣联鑫环保科技有限公司 | Automatic honeycomb ceramic wet blank cutting and forming device |
| CN102601855B (en) * | 2012-03-22 | 2014-03-05 | 重庆市旌弘建材有限公司 | Cutting machine for foamed concrete blocks |
| CN103522401B (en) * | 2013-10-12 | 2016-09-14 | 徐士杰 | Mechanical transmission blank cutter |
| CN103692540B (en) * | 2013-12-17 | 2018-02-02 | 冉春晖 | Pinch-off of accompanying and scattered base machine |
| CN105174180B (en) * | 2015-09-24 | 2018-05-01 | 山东新华医疗器械股份有限公司 | Plastic ampoule rotary slot mechanism |
| CN108044784B (en) * | 2017-12-31 | 2024-03-19 | 湖南省明丰达陶瓷琉璃瓦业有限公司 | Continuous extrusion, cutting and conveying device for bottom tile forming |
| CN109866291B (en) * | 2019-04-18 | 2021-03-30 | 苏州昆仑绿建木结构科技股份有限公司 | Method for manufacturing laminated wood member |
Family Cites Families (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2646010B2 (en) * | 1988-08-03 | 1997-08-25 | 小野田エー・エル・シー株式会社 | Lightweight cellular concrete cutting equipment |
| CN2080898U (en) * | 1990-06-05 | 1991-07-17 | 韶关市第一建筑材料厂 | Full-automatic slitter |
| CN2586573Y (en) * | 2002-10-29 | 2003-11-19 | 罗恩华 | Machine for automatically cutting unfired bricks for brick production |
| CN2613360Y (en) * | 2003-04-09 | 2004-04-28 | 王光亚 | Fully automatic blank cutting machine for making brick |
| CN201244858Y (en) * | 2008-06-20 | 2009-05-27 | 山东巨野恒祥机械制造有限公司 | Numerical control pneumatic slitter |
| CN201279832Y (en) * | 2008-09-17 | 2009-07-29 | 丁建盛 | Multi-cutter assembly and ceramic cutting machine having the same |
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2010
- 2010-03-23 CN CN2010101318244A patent/CN101817201B/en not_active Expired - Fee Related
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| CN101817201A (en) | 2010-09-01 |
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Granted publication date: 20120425 Termination date: 20140323 |