CN101815447A - Comfortable protective garments - Google Patents
Comfortable protective garments Download PDFInfo
- Publication number
- CN101815447A CN101815447A CN200880110423A CN200880110423A CN101815447A CN 101815447 A CN101815447 A CN 101815447A CN 200880110423 A CN200880110423 A CN 200880110423A CN 200880110423 A CN200880110423 A CN 200880110423A CN 101815447 A CN101815447 A CN 101815447A
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- China
- Prior art keywords
- coat
- fabric layers
- functional layer
- panel
- cloth
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
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- A—HUMAN NECESSITIES
- A41—WEARING APPAREL
- A41D—OUTERWEAR; PROTECTIVE GARMENTS; ACCESSORIES
- A41D31/00—Materials specially adapted for outerwear
- A41D31/02—Layered materials
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- A—HUMAN NECESSITIES
- A41—WEARING APPAREL
- A41D—OUTERWEAR; PROTECTIVE GARMENTS; ACCESSORIES
- A41D31/00—Materials specially adapted for outerwear
- A41D31/04—Materials specially adapted for outerwear characterised by special function or use
- A41D31/10—Impermeable to liquids, e.g. waterproof; Liquid-repellent
- A41D31/102—Waterproof and breathable
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- A—HUMAN NECESSITIES
- A41—WEARING APPAREL
- A41D—OUTERWEAR; PROTECTIVE GARMENTS; ACCESSORIES
- A41D27/00—Details of garments or of their making
- A41D27/20—Pockets; Making or setting-in pockets
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- A—HUMAN NECESSITIES
- A41—WEARING APPAREL
- A41D—OUTERWEAR; PROTECTIVE GARMENTS; ACCESSORIES
- A41D3/00—Overgarments
- A41D3/02—Overcoats
- A41D3/04—Raincoats
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- A—HUMAN NECESSITIES
- A41—WEARING APPAREL
- A41H—APPLIANCES OR METHODS FOR MAKING CLOTHES, e.g. FOR DRESS-MAKING OR FOR TAILORING, NOT OTHERWISE PROVIDED FOR
- A41H43/00—Other methods, machines or appliances
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- A—HUMAN NECESSITIES
- A41—WEARING APPAREL
- A41H—APPLIANCES OR METHODS FOR MAKING CLOTHES, e.g. FOR DRESS-MAKING OR FOR TAILORING, NOT OTHERWISE PROVIDED FOR
- A41H43/00—Other methods, machines or appliances
- A41H43/04—Joining garment parts or blanks by gluing or welding ; Gluing presses
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B7/00—Layered products characterised by the relation between layers; Layered products characterised by the relative orientation of features between layers, or by the relative values of a measurable parameter between layers, i.e. products comprising layers having different physical, chemical or physicochemical properties; Layered products characterised by the interconnection of layers
- B32B7/04—Interconnection of layers
- B32B7/12—Interconnection of layers using interposed adhesives or interposed materials with bonding properties
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T156/00—Adhesive bonding and miscellaneous chemical manufacture
- Y10T156/10—Methods of surface bonding and/or assembly therefor
Abstract
Garment constructs and garments prepared therefrom having a functional layer and an inner layer of a plurality of textiles, at least two of which are dissimilar textiles, adhered to the functional layer are provided.
Description
Technical field
The coat that the present invention relates to coat structure and make, described coat have functional layer and attached to the internal layer on the functional layer, described internal layer is made of many piece of cloth, and wherein at least two fabrics are different fabrics.In some embodiments, described coat structure or the coat that makes have skin, on the side opposite with internal layer attached to functional layer.
Background technology
Coat has been described to have common liquid towards glassware for drinking water to be had infiltrative external protection and sticks to outer inboard waterproof ventilative layer.Randomly, these structures have adjacent, but inadhesive interior lining fabric.
Coat also is usually configured to use waterproof liner, its usually by the pattern segments that cuts out on the sheet material by seam combine (usually use sewing) form.This lining leans against on the outer field inboard usually loosely.But the space between skin and the waterproof liner has reduced vapor permeability and heat transfer.In addition, the seam of all stitchings must play waterproof action by providing to sew up to bring on the lip-deep seam of functional watertight composition.
Coat be described as be in its pattern segments cut out before with exterior material attached on the functional watertight composition.In this embodiment, described functional layer must have the required perforation joint as much as possible of exterior material, comprises the seam that ornamental seam and applique are required.Therefore, the lining side of these coats comprises a large amount of unobtrusive joint seal bands, and these joint seal bands produce friction with Body contact the time, and can come off when rubdown.
Goods of the present invention are described to comprise by continuous or discrete adhesive phase attached to the exterior material part on the functional layer part, but described functional layer part is made of the functional material sheet of the permeate water steam of many waterproof.Described exterior material and functional material compound link together by the seam of sewing up, and they are separately by placing the lip-deep water proofing property joint seal of functional layer towards the exterior material part to bring waterproof.
Summary of the invention
One aspect of the present invention relates to coat or coat panel (panel), comprising: the functional layer with first side and second side; The inner fabric layers that comprises the different piece of cloth of many formation uneven surfaces; And described inner fabric layers is sticked to discontinuous adhesive phase on first side of described functional layer.The different piece of cloth of described inner fabric layers can adjoin each other or have so at least part: they are mutually non-touching.
Described coat or coat panel also can comprise the outer fabric layers on second side that sticks to described functional layer.This outer fabric layers can not have seam, perhaps can comprise many different piece of cloth and abut against together to form uneven surface.
Another aspect of the present invention relates to coat or coat panel, comprising: the functional layer with first side and second side; The inner fabric layers that comprises the different piece of cloth of many formation uneven surfaces; And described inner fabric layers is sticked to discontinuous adhesive phase on first side of described functional layer.
The method of making coat structure that relates in one aspect to again of the present invention.In the method, provide functional layer with first side, second side and neighboring.Then, will stick to by discontinuous adhesive phase by the inner fabric layers that many piece of cloth (wherein at least two fabrics are different) formed on first side of functional layer, to form uneven surfaces.In some embodiments, this method comprises that also the outer fabric layers that will have the neighboring sticks on second side of functional layer.
The method of making coat that relates in one aspect to again of the present invention.In the method, provide functional layer with first side and second side.Outer fabric layers is sticked on second side of functional layer, form the sheathing material or the laminated body of shell or bonding.Cut sheathing material then to form coat structure.Also the internal layer for coat structure provides many piece of cloth (wherein at least two fabrics are different).Cut described internal layer fabric sheet to form required pattern.Then these internal layer fabric sheets are sticked to by discontinuous adhesive phase with required pattern on first side of functional layer of shell coat or coat panel.These coat structures pass through the seam amalgamation to form the coat finished product.
Description of drawings
Fig. 1 is the side view that can be used for making each layer in the cohesible shell that exemplifies of coat or coat panel according to the present invention.
Fig. 2 is the side view of each layer in the cohesible shell, and the layer that wherein is the discontinuous adhesive of point-like is applied to earlier on the peel ply, then is transferred on first side of functional layer.
Fig. 3 is the side view with each layer of the coat structure of the different lining fabrics formation with two kinds of the shell that can bond.
Fig. 4 forms, comprises the side view of each layer of the coat that exemplifies part of the bag of stitching with inner fabric layers.
Fig. 5 shows the side view of each layer of formed coat that exemplifies of inner fabric layers that use is made up of the many different piece of cloth fabric that is stuffed heat insulated thing and second fabric or coat panel.
Fig. 6 shows to use has coat or the coat vertical view partly that the different woven linings that stretch performance form.
Fig. 7 shows and uses the coat that inner fabric sheet with different gas permeability forms or the side view of coat panel.
Fig. 8 is the vertical view of a kind of coat or coat part, and it has the many different piece of cloth that forms inner fabric layers, and described inner fabric layers covers at least a portion of the bondd shell with functional layer.
Fig. 9 shows the coat of the joint seal that exemplifies or the side view of coat panel, and it adheres on the lining that comprises many different fabrics by the shell that can bond and forms.
Figure 10 shows the cross section of binding yarn (drawstrings) passage.
The specific embodiment
The invention provides multilayer coat structure durable water resistant, highly breathable of the design freedom that is used for the coat making with improvement.The invention still further relates to the method that is used to make these coat structures and coat.
" cohesible shell " used herein is meant at least a fabric or the non-woven material that can be bonded on interior lining or other layer.
" coat structure " used herein is meant the one or more engaged filler rod of fabric laminate, and it forms the coat finished product after splicing.
" fabric laminate " used herein is meant attached to the perhaps many piece of cloth of the fabric on the functional layer.
" fabric " used herein is meant any woven fabric, non-woven fleece, felt, braid, natural fiber material, man-made fibre material, includes but not limited to: leather, vinyl or can be used for other protectiveness material of coat structure.
" different piece of cloth " used herein is meant two or more piece of cloth that show different fabric properties, includes but not limited to: material composition, thickness, gas permeability, water proofing property, insulating properties and other fabric property that can measure.Many different piece of cloth are two or multi-disc.
" uneven surface " used herein is meant the surface configuration that connection caused by the different piece of cloth of two or multi-disc.
" discontinuous adhesive " used herein be meant in any way place, not exclusively cover or the adhesive of the given side of coating functions layer fabric or tissue layer, include but not limited to: the ultimate range that the adhesive spots of separating, adhesive line, adhesive grid pattern, random pattern of adhesive or the inner fabric sheet is bonded to makes on first side of functional layer between any two adjacent bonding points is less than any other arrangement of 2cm.Close contact between the closely approaching layer of having guaranteed bonding of bonding point.
The invention provides the coat structure that can be used for making coat.
Coat of the present invention or coat panel comprise functional layer.Functional layer 7 preferably comprises material at least a waterproof or waterproof and breathable, and described functional layer 7 can be the combination of single material or multiple material.The examples of material that can be used in the functional layer comprises; but be not limited to expanded microporous polytetra fluoroethylene-EPTEE (PTFE) film, fine and close PTFE or use the PTFE film that applies such as the protective coating of polyurethane, perhaps polyolefin film, polyurethane film, silicone and contain SC, polyester film and contain the film of other fluoropolymer polymer as PTFE and the ethylene, propylene of fluoridizing (FEP), the compound block film of section, have the compound of the micropore of expanded microporous polytetra fluoroethylene-EPTEE (PTFE) film.Functional layer 7 preferably seamless layer or its sheet is lacked the rete of (to reduce required joint seal) than the shell or the internal layer of coat structure.
Coat of the present invention or coat panel also comprise inner fabric layers.Described inner fabric layers comprises many piece of cloth, and wherein at least two fabrics are different, form uneven surface thus.The example that can be used for the different piece of cloth of this layer includes, but are not limited to fabric such as lightweight braid, heavy braid, wool, woven fabric, cotton-wool such as Primaloft
Thermal barrier perhaps has or does not have baffle plate (baffle) chamber, other heat-insulating material and the foam of the filling eider down of quilting.The different piece of cloth of described inner fabric layers can adjoin each other or can not be in contact with one another.The internal layer of described coat or coat panel can cover all or part functional layer.
In the internal layer of coat structure of the present invention, use the ability of different piece of cloth that more flexible and fashionable garment designs is provided, when it is made, in coat, be incorporated into have gas permeability, extensibility, warm property, flexibility and/or target area attractive in appearance.
Described coat or coat panel also comprise 10 layers in discontinuous adhesive, and it adheres to inner fabric layers on first side of functional layer.10 layers of adhesive that preferably can melt again of the discontinuous adhesive of this coat or coat panel.Being used for adhesive of the present invention can apply by discontinuous or continuous pattern.In order to keep gas permeability when using discontinuous pattern of adhesive, described adhesive must be a gas permeability.If use discontinuous adhesive 10 patterns, adhesive 10 can be that breathe freely or air-locked.Because the discontinuous pattern of hot melt adhesive point can apply by the whole bag of tricks, should select specific hot melt adhesive so that the required rheological properties coupling of its rheological properties and its applying method and terminal applies thereof.For example, in coat was used, hot melt adhesive should have the high fusion temperature again of fusion temperature again than consumer's coat thermal cycle (as home laundry, family's drying, dry cleansing and flatiron).In addition, hot melt adhesive should have enough low heat again fusion temperature so that the infringement of fabric is reduced to minimum (for example, glazing, chemical damage, dye transfer or barry dyeing shelves).In these upper and lower bound temperature restrictions, ideally, the softening point of hot melt adhesive is 170-350 ℉.The fusible polyurethane binder that is suitable for this application can be according to United States Patent (USP) 4,814,412 preparations or buy because of (Noveon) and other polyurethane binder supplier from each supplier such as boss's enlightening gram (Bostick), Nao fluorine.
In one embodiment, coat or coat panel also comprise the outer fabric layers 15 on second side that adheres to functional layer.The example of outer fabric layers includes, but are not limited to woven fabric, braid and non-woven fleece.Outer fabric layers 15 can be the seamless layer of coat or coat panel, perhaps can comprise many abutting against together to form the different piece of cloth of uneven surface.The functional layer 7 of coat or coat panel with outer fabric layers 15 preferred alignment so that the periphery of the periphery of functional layer 7 and outer fabric layers 15 conforms to.
Coat of the present invention or coat panel can be used for making simple fashionable coat, and it is preferably on coat inside and outside is lightweight, waterproof and breathable and aesthetic joyful.Use the ability of different piece of cloth to allow to have flexibility when making coat in internal layer, described coat is for example filled baffle plate, polyester cotton-wool thermal barrier, wool, lightweight braid, heavy braid, the woven fabric of eider down and/or is not had fabric to form the target area with gas permeability and/or warm property at all by using.
Coat of the present invention or coat panel also can be used for making the zone with particular functionality.For example, described inner fabric layers can be included in the different piece of cloth that selected zone has low wicking properties, to provide low core sucting action to coat or coat panel and/or final coat.Low core sucting action is desirable around coat opening part (including, but are not limited to cuff, coat base and collar area).In another way of the present invention, the inner fabric sheet that contains antiseptic or anti-stink agent can add in the inner fabric layers, makes that (include, but are not limited to the oxter, and the zone of other height perspire) provides stink control in specific zone for the coat of gained.
In another embodiment, the present invention is used in and gives different stretching, extension performances in the coat structure.Piece of cloth by stretching, extension is provided is as the part of inner fabric layers, can be produced on to have different coat or the coat panels that stretch performances in the coat structure.Therefore, the present invention allows the designer to be produced on extending longitudinally in some zones, extending transversely in other zone, two-way stretching, extension in other zones, and the protective garments that does not stretch in other zones.Therefore, having the protective garments that stretches in various zones can not use seam 23 to form in protective layer.
The present invention also allows the internal layer of coat to splice with respect to the coat shell independently in the final lining of coat.Its advantage is that lining can be set to relatively contact mutually with shell, and can use heat and pressure that lining is fixed on the shell.Astonishing result can easily form the coat with waterproof or anti-liquid seam 23 and customizable lining.Other advantage includes, but are not limited to: can have low material mapping (mapping) with the high abrasive energy by use and make the outside of coat, and can not influence the inside mapping making of comfort level/insulating properties.And, can on the outside of coat, carry out color and stop design, and can not destroy the inner fabric layers design.
Fig. 1 is the side view that can be used for making each layer in the cohesible shell 5 that exemplifies of coat or coat panel according to the present invention.In this embodiment, cohesible shell 5 comprises the outer fabric layers 15 on second side 9 that sticks to functional layer 7.In this embodiment, the layer that will be the discontinuous adhesive 10 of a form is applied to the inner fabric layers that has many fabrics (wherein at least two kinds of fabrics are different) on first side of functional layer 7 with further adhesion.
Fig. 2 makes each layer of cohesible shell 5 and the side view of method, the layer of wherein discontinuous adhesive 10 illustrates and is point-like and is applied on the peel ply 17, then be transferred on first side 8 of functional layer 7, its second side 9 randomly sticks on 15 layers of the outer fabric.Described peel ply is removed after discontinuous adhesive adheres on the functional layer.
Fig. 3 is the side view of each layer of the cohesible shell 5 that exemplifies, and it comprises 15 layers of outer fabric and functional layer 7, and has the discontinuous adhesive 10 that can be used for adhering to inner fabric layers 20.In this embodiment, the inner fabric layers of being made up of many different piece of cloth 20 sticks on first side 8 of functional layer 7 by discontinuous adhesive 10.
Fig. 4 forms, comprises the side view of each layer of the coat that exemplifies part of the bag 22 of stitching with inner fabric layers 20.Inner fabric layers 20 then adheres on first side of functional layer 7 by discontinuous adhesive 10.Functional layer and outer fabric with adhesive spots engage the cohesible shell 5 of formation for 15 layers.The structure of this coat or coat panel can make bag 22 be sewn on the inner fabric layers, then is combined on the cohesible shell 5, and need not suture 21 to penetrate functional or anti-liquid rete.
Fig. 5 shows and uses many different piece of cloth, be the schematic diagram of each layer of the coat that forms of the fabric 18 of stuffed heat insulated thing and inner fabric layers 20 that second fabric 19 is formed or coat panel.As shown in the figure, the fabric 18 of stuffed heat insulated thing forms the chamber 24 with a plurality of stuffed heat insulated things.Described chamber 24 is formed by at least two similar or different fabrics, can sew up, gummed or seam seam 23 to be to hold thermal barrier.Then, the lining of stuffed heat insulated thing adheres to a side of functional layer 7 by discontinuous adhesive 10, the seam of avoiding functional layer 7 to be used to form the chamber is thus passed, and lining that will the branch chamber is installed on the cohesible shell 5 to form required coat or coat panel.
Fig. 6 shows coat that exemplifies or the coat vertical view partly with inner fabric layers 20 of using fabrics 19 formation with different stretching, extension performances.The different piece of cloth that are used to form tissue layer by combination can form the inner fabric linings with different extension degrees and different stretching, extension orientations with stretching fabric and non-stretching fabric.The inner fabric layers 20 that forms in embodiment sticks on first side of functional layer 7 by discontinuous adhesive 10 then, avoids passing functional layer thus.Described functional layer is depicted as and outer fabric layers 15 bondings.
Fig. 7 shows the coat that exemplifies that inner fabric layers 20 that use has the piece of cloth of different air penetrabilities separately forms or the side view of coat panel., form to have and stick to the waterproof membrane barrier layer or functional layer 7 has the coat or the coat part in the zone of different gas permeability with the zone with different air penetrabilities on the outer fabric layers 15 with formation as the different piece of cloth that are used to form tissue layer by combination low-permeable fabric and highly-breathable fabric.
Fig. 8 A is to have the coat that exemplifies of the many different piece of cloth that form inner fabric layers 20 or the vertical view of coat part with 8B, and described inner fabric layers 20 covers at least a portion of the bondd shell 5 with functional layer.It is desirable to, the cohesible shell 5 usefulness inner fabric layers 20 that surpass half cover to be used for specific dress ornament.Fig. 8 shows has the embodiment that about 70% cohesible shell 5 is covered by inner fabric layers.
The present invention also provides the method for making coat of the present invention.Bondd shell shown in Figure 15 can be provided as winding up roller shape or sheet.Shell 5 laminates form coat structure by boning.It is desirable to, be used for providing at least two different fabrics on the roller of inner fabric layers.Then, different piece of cloth is spliced in required inner fabric layers.The shell coat structure that has inner fabric layers to adhere on it can be configured to endothecium structure irrelevant.Perhaps, panel (panel) can be configured to comprise inner fabric layers and outer fabric layers at least, makes in the sliceable final form of going into to form coat or goods of panel.Randomly, tissue layer is unencapsulated centering on border or segment boundary place, to form sealing area on the border.For the waterproof coat structure, suture zone can be applied on the sealing area of joint of coat structure.The advantage of this structural model of the present invention comprises the indoor design that desirable formation separates with the outside design.For the lining sheet of any specified rate, need less suture zone, cause the lighter weight of final coat and littler volume.
Fig. 9 shows by the shell 5 that can bond and adheres to the coat of the joint seal that exemplifies that forms on the inner fabric layers 20 that comprises many different fabrics or the lining or the side view of coat panel.In this embodiment, the stitching shell 5 that can bond applies joint seal reinforce 26 or band then on seam 23.Inner fabric layers 20 adheres to (use adhesive) as shown, makes inner fabric layers 20 be close to the suture zone crossover and with adjacent inner fabric layers 20 and engages, and makes sightless suture zone when observing inner fabric layers thus.This constructing technology can form the goods of joint seal, wherein when tissue layer 20 sides observation internally, can't see described joint seal thing.
Figure 10 shows the available apparatus that is used for fixing annex, and described annex includes, but are not limited to bag and is used for the binding yarn passage that binding yarn (draw cord) 100 enters coat inside.By (for example with annex, bag 22 or binding yarn passage etc.) stick on 196 in the fabric, then this sheet lining fabric is added in the inner fabric layers, annex can be adhered to (as shown in the figure, by stitching 21) on the inner fabric layers of coat structure, as one of many different piece of cloth of a part that forms inner fabric layers 20.Then, inner fabric layers 20 by discontinuous adhesive 10 point bondings at least a portion of cohesible shell 5.Described cohesible shell 5 preferably comprises functional layer 7, and this functional layer 7 is laminated on the outer fabric layers 15 by laminating adhesive 150.The present invention can be used to that annex is sticked to functional layer and obtains on the either side.In addition, avoided seam to sew up the demand of any seam by the annex that the present invention connects, and this is used for annex is sewn onto on the fabric laminate routinely.And the strengthening the property of inner fabric layers 20 can make annex have bigger persistence with directly being connected to compare on the functional layer.
Test
Be used for history spy (Suter) test of anti-liquid seam
For the seam of the coat determining the protectiveness barrier fabric or make by protectiveness barrier fabric waterproof whether, use the special test program of history, it is mainly based on the description among the ISO 811-1981.This program is by forcing water against a side of specimen and observe other side and pass sample with proof water low pressure test to the sample that will test is provided.
Clamp the sealing joints specimen and be sealed between the rubber washer in the anchor clamps of clamped sample, make water can be applied on the sample area that diameter is 3 inches (7.62cm).Under the air pressure of 1psig (0.07 crust), water is applied on the side of sample.When the test fabric laminate, water can be applied to the face side or the outside.When the seam that test is sewed up, water is applied to the face side and the opposition side of sample, and whether perhaps observe the seam bottom has seepage.
The opposition side of visual observations sample is to observe the sign that whether has any water occur at the seam edge place appearance of wicking or water droplet (perhaps by) 3 minutes.If do not observe water, then sample passes through test, and sample is considered to liquid proof.
Test lasting anti-liquid seam
In order to determine the persistence of anti-liquid seam, clean seam sample and dry according to the condition of listing among the ISO 6330:1984 usually.Specifically, sample is loaded in and enters the top in the laundry load of 4 pounds (about 2kg) and load cleaning machine, and this cleaning machine is set to (18 gallons, or be equivalent to 0.0681m of medium water contents
3), hot water temperature (140 ℉, or be equivalent to 60 ℃), warm rinse cycle and heavily loaded clean cycle (be provided with 10 minutes, use 90g TIDE
Washing powder).Then, in roller drier, thermal design 35-45 minute drying time, drying cartridge loading.This washing/drying mode repeats 5 times.
Then, the abutment joint sample carries out the Shi Te test to test anti-liquid seam, as mentioned above.If do not observe water when test, then sample is considered to liquid proof lastingly by test and sample.
The test poisture-penetrability
Moist steam transmitance (MVTR) is used the program of listing in the United States Patent (USP) 4,862,730, uses potassium acetate as salt, and perforate PTFE is used for waterproof humidity-permeant film and determines.Nominally these films have the porosity of 75%-80%, the average pore size of 0.2 μ m, the thickness of about 0.04mm.Environment remained on 50% relative humidity.Water-bath is remained on 23 ± 0.5 ℃.Sample is limited in 3 " in the plastics hoop of (about 7.5cm) diameter, and place the supine bath of woven fabric outer shell fabric.Using the purpose of plastics hoop is to avoid any wrinkle of sample.Before beginning test, in bath, regulate about 15 minutes of sample at its top with the salt cup.The MVTR number is with g/m
2The unit meter in/sky.
Provide following non-restrictive example to further specify the present invention.
Embodiment
Embodiment 1
Form seamless coat or the coat panel with backing layer in the following manner, described backing layer has the different different fabrics of many moisture vapor permeabilities:
Form two-layer fabrics lamination thing, it comprises the compound block film as the functional layer that is laminated on the tissue layer.In the embodiment that this exemplifies, described compound block film is according to United States Patent (USP) 4,194,041, but uses the compound of the expanded microporous polytetra fluoroethylene-EPTEE atresia polyurethane preparation, that be coated with polyurethane (PTFE) film that is coated in the permeate water steam on the ePTFE.This film uses the point of polyurethane binder of many moisture-curables, is laminated to thick about 0.4mm, heavily is about 100g/m
2A side of polyester woven fabric layer on.The opposite side of this film uses many points to be coated with discontinuous thermoplastic polyurethane adhesive.Then, apply have an appointment first plate of thick size of 0.6m * 0.6m of cutter on the laminate of this adhesive 10 from the back side.
From thick about 1.3mm, heavily about 160g/m
2The polyester fleece fabric on have an appointment second panel of size of 0.306m * 0.3m of cutter.
From thick about 0.2mm, heavily about 80g/m
2The polyester warp-knitted fabric on have an appointment the 3rd panel of size of 0.306m * 0.3m of cutter.
Then, by use Nao bonding (Sonobond) ultrasonic bonding machine (model: No.SM86, PA state continue the bonding company of Nao) that continues, sentence the line ultrasonic welding from panel edge 6mm, described second panel and the 3rd panel are joined together, to form the 4th panel at their edges separately.
Then, will place by the 4th panel that two separated regions are formed on thermoplastic adhesives 10 sides of the first lamination panel, make the coincident of win panel and the 4th panel.This panel is placed large-size hot-press machine (the automatic pneumatic large scale compressor of Maxipress (Automatic Air Operated Large Format Press) that contracts, model: No.MAXI-3048AP, the gigohm chivalrous person Co., Ltd of Massachusetts Brockton (Geo Knight andCo Inc.)) in, 165 ℃ of lower compression 2 minutes, be formed on the single piece seamless coat or the coat panel of the different fabrics that have two separation on the lining side.Then, each fabric extent of using the moisture vapor permeability method of testing to test this sheet finds to have two different moisture vapor permeability zones.
Embodiment 2
Have backing layer by forming with embodiment 1 described essentially identical mode, the seamless coat or the coat panel of functional layer 7 and sealing area, described backing layer has many different fabrics with different moisture vapor permeabilities, described functional layer 7 comprises the composite membrane obstacle, and difference is:
Formation has second panel of the size of about 0.289m * 0.283m.
Formation has the 3rd panel of the size of about 0.289m * 0.283m.
To place by the 4th panel that two fabric extent of separating are formed on thermoplastic adhesives 10 sides of the first fabric laminated body panel, the edge of win panel and the 4th panel is not overlapped.Specifically, the edge 17mm of Edge Distance first panel of the 4th panel stays the zone of exposing around the compound block film of the first wide panel 17 of the neighboring 17mm of bonded panel, and this is referred to herein as sealing area.Then, each fabric extent of using the moisture vapor permeability method of testing to test this sheet finds to have two different moisture vapor permeability zones.
Embodiment 3
Form weather check in the following manner between two coat structures, described coat structure has the different different fabrics of many moisture vapor permeabilities:
Form two seamless coat structures by embodiment 2 described methods, they have the different different fabrics of many moisture vapor permeabilities separately, and have the functional layer 7 that comprises the composite membrane obstacle.
Then, in the following manner, a location in each sealing area of fabric laminate panel, engage described fabric laminate panel: use nine gram (Juki) sewing machine (model: No.DLN-415-5, nine gram Co., Ltd., the Tokyo), be set at 5.1 stitch/cm, from panel edge 6mm, sew with linear fashion, then, remove the 4mm burr from the seam tolerance, with the 2mm seam tolerance of guaranteeing to obtain be: the edge of the fabric laminate panel in arbitrary non-sealed regions is 4mm at least.
Then, by heating suture zone to the temperature that is enough to melt polyurethane binder 10, and make described band and seam pass through the roll gap of a pair of backer roll, so that the adhesive 10 of fusing is extruded on functional layer 7 surfaces, thereby guarantee with and the surface between bonds well, suture zone (the GORE SEAM that 22mm is wide
Suture zone, the W.L. Ge Er affiliated company (W.L.Gore and Associates) (having heat fusing polyurethane binder) that derives from Maryland State Elkton is applied in the sealing area.Described bandwidth is such: make it can cover whole sealing areas and extend beyond the about 5mm of sealing area on each laminate panel.Formed seam between described two laminate panels, the special method of testing of history that is used for anti-liquid seam is tested, and based on passing through/3 minutes test (challenge) of 0.07 crust, it is liquid proof being defined as.Then, this seam is used for the test of anti-liquid laminate lastingly, and after cleaning, makes sample once more by/3 minutes test of 0.07 crust.
Embodiment 4
Be formed on the seamless waterproof coat or the coat panel of the bag 22 that contains stitching on the one side in the following manner, and the anti-liquid properties of not losing described waterproof coat or coat panel.
Formation comprises the two-layer fabrics lamination thing of the functional layer 7 of the compound block film that is laminated on the tissue layer.Described compound block film is according to United States Patent (USP) 4,194,041, but uses the compound be coated in the permeate water steam, the atresia polyurethane preparation, expanded microporous polytetra fluoroethylene-EPTEE (PTFE) film that is coated with polyurethane on the ePTFE.This film uses the point of polyurethane binder of many moisture-curables, is laminated to thick about 0.4mm, heavily is about 100g/m
2A side of polyester woven fabric layer on.The opposite side of this film uses the discontinuous thermoplastic polyurethane adhesive that comprises many points to apply.Then, apply have an appointment first panel of thick size of 0.6m * 0.6m of cutter on the laminate of this adhesive 10 from the back side.
From thick about 1.3mm, heavily about 160g/m
2The polyester fleece fabric on have an appointment second panel of size of 0.6m * 0.6m of cutter.
Cutter the 3rd panel of size of 0.1m * 0.15m of having an appointment from the identical polyester fleece fabric.
Then, in the following manner, the 3rd panel is attached on second panel: use nine gram sewing machine (model: No.DLN-415-5, Juki Co., Ltd., the Tokyo), be set at 5.1 stitch/cm, center on 3 edges of the neighboring of the 3rd panel, sentence the linear fashion sewing, on the 3rd panel, form bag thus from panel edge 6mm.
Then, the 3rd panel is placed on thermoplastic adhesives 10 sides of the first fabric laminate panel, make the coincident of win panel and the 3rd panel.This panel is placed large-size hot-press machine (the automatic pneumatic large scale compressor of Maxipress that contracts, model: No.MAXI-3048AP, the Europe chivalrous person Co., Ltd of Massachusetts Brockton (Geo Knight and Co Inc.)) in, pressed down 2 minutes at 165 ℃, be formed on seamless waterproof panel on the fine hair side.The special method of testing of history that use is used for anti-liquid seam is tested the laminate panel of the gained with annex, and based on by the test in/3 minutes of 0.07 crust, it is liquid proof being defined as.
Form the coat or the coat panel of the filling eider down of waterproof in the following manner:
Formation comprises the two-layer fabrics lamination thing of the functional layer 7 of the compound block film that is laminated on the tissue layer.Described compound block film is according to United States Patent (USP) 4,194,041, but uses the compound be coated in the permeate water steam, the atresia polyurethane preparation, expanded microporous polytetra fluoroethylene-EPTEE (PTFE) film that is coated with polyurethane on the ePTFE.This film uses the point of polyurethane binder of many moisture-curables, is laminated to thick about 0.4mm, heavily is about 100g/m
2A side of polyester woven fabric layer on.The opposite side of this film uses the discontinuous thermoplastic polyurethane adhesive 10 that comprises many points to apply.Then, apply have an appointment first panel of thick size of 0.6m * 0.6m of cutter on the laminate of this adhesive 10 from the back side.
From thick about 0.2mm, heavily about 80g/m
2The polyester warp-knitted fabric on have an appointment second panel of size of 0.6m * 0.6m of cutter.
From thick about 0.15mm, heavily about 50g/m
2The woven fabric of nylon " downwards protection (down proof) " on have an appointment the 3rd panel of size of 0.6m * 0.6m of cutter.
Then, use nine gram sewing machine (model: No.DLN-415-5, nine gram Co., Ltd., the Tokyo), be set at 5.1 stitch/cm, described second panel and the 3rd panel coupled together along their neighborings separately, to form the 4th panel, stay the unstitched part that length is about 0.1m in the neighboring, thereby between second panel and the 3rd panel, form the space.
Then, fill space between second panel and the 3rd panel, and sew up the residue 0.1m part that goes up the neighboring, between two panels, to comprise eider down fine hair with eider down.
Then, use nine gram sewing machine (model: No.DLN-415-5, nine gram Co., Ltd., Tokyo), be set at 5.1 stitch/cm, with the interval of about 0.1m, sewing is by the straight line of this new panel, to form the baffle plate of filling eider down.
Then, the baffle plate (the 4th panel) of described filling eider down is placed on thermoplastic adhesives 10 sides of the first laminate panel, the described first laminate panel has the warp-knitted fabric towards thermoplastic adhesives, makes the coincident of win panel and the 4th panel.Place large-size hot-press to contract in the machine (the automatic pneumatic large scale compressor of Maxipress, model: No.MAXI-3048AP, the Geo Knight and CoInc. of MA state Brockton) this panel, pressed down 2 minutes, form the coat structure of filling eider down at 165 ℃.
Claims (31)
1. coat or coat panel comprise:
(a) has the functional layer of first side and second side;
(b) comprise the inner fabric layers of the different piece of cloth of many formation uneven surfaces; And
(c) described inner fabric layers is sticked to discontinuous adhesive phase on first side of described functional layer.
2. coat as claimed in claim 1 or coat panel is characterized in that, in the different piece of cloth of described inner fabric layers two or more multi-disc adjoin each other.
3. coat as claimed in claim 1 or coat panel is characterized in that, in the different piece of cloth of described inner fabric layers two or more multi-disc be not in contact with one another.
4. coat as claimed in claim 1 or coat panel is characterized in that, also comprise the outer fabric layers on second side that sticks to described functional layer.
5. coat as claimed in claim 4 or coat panel is characterized in that described outer fabric layers is seamless.
6. coat as claimed in claim 4 or coat panel is characterized in that, described outer fabric layers comprises many different piece of cloth that form uneven surface together that abut against.
7. coat as claimed in claim 4 or coat panel is characterized in that, described functional layer and outer fabric layers also comprise the neighboring separately.
8. coat as claimed in claim 7 or coat panel is characterized in that, the neighboring of described functional layer and the neighboring of outer fabric layers overlap.
9. coat as claimed in claim 1 or coat panel is characterized in that described inner fabric layers covers the part of described functional layer.
10. coat as claimed in claim 1 or coat panel is characterized in that described functional layer is a waterproof.
11. coat as claimed in claim 1 or coat panel is characterized in that described functional layer is breathed freely.
12. coat as claimed in claim 1 or coat panel is characterized in that described functional layer is seamless.
13. coat as claimed in claim 1 or coat panel is characterized in that, described discontinuous adhesive phase is the adhesive that can melt again.
14. coat as claimed in claim 1 or coat panel is characterized in that, also comprise the peeling paper of at least a portion that covers described discontinuous adhesive phase.
15. coat as claimed in claim 1 or coat panel is characterized in that described peeling paper covers the peripheral sealing zone of described discontinuous adhesive phase.
16. coat as claimed in claim 1 or coat panel is characterized in that described inner fabric layers comprises the baffle plate of filling eider down.
17. coat or coat panel comprise:
(a) has the functional layer of first side and second side;
(b) comprise the inner fabric layers of the different piece of cloth of many formation uneven surfaces;
(c) described inner fabric layers is sticked to discontinuous adhesive phase on first side of described functional layer; And
(d) have the outer fabric layers of many different sheets of forming uneven surfaces of adjoining each other, described outer fabric layers sticks on second side of described functional layer by discontinuous adhesive phase.
18. a coat comprises the coat or the coat panel of claim 1.
19. coat as claimed in claim 18 is characterized in that, also comprises bag separately.
20. a coat comprises the coat or the coat panel of claim 17.
21. coat as claimed in claim 20 is characterized in that, also comprises bag separately.
22. the coat of the stuffed heat insulated thing of thermal barrier comprises:
(a) has the seamless functional layer of waterproof and breathable of first side and second side;
(b) at least two piece of cloth are filled with thermal barrier between them, form the inner fabric layers of the stuffed heat insulated thing of thermal barrier;
(c) described inner fabric layers is sticked to discontinuous adhesive phase on first side of described functional layer; And
(d) stick to outer fabric layers on second side of described functional layer by discontinuous adhesive.
23. a method of making coat or coat panel may further comprise the steps:
(a) provide functional layer with first side, second side and neighboring;
(b) inner fabric layers that will comprise many piece of cloth sticks to by discontinuous adhesive phase on first side of functional layer, and to form uneven surface, at least two piece of cloth of wherein said inner fabric layers are different.
24. method as claimed in claim 23 is characterized in that, and is further comprising the steps of:
The outer fabric layers that will have the neighboring with discontinuous adhesive phase sticks on second side of functional layer.
25. method as claimed in claim 24 is characterized in that, and is further comprising the steps of:
Between described functional layer and outer fabric layers, form the neighboring that overlaps basically.
26. method as claimed in claim 24 is characterized in that, described outer fabric layers comprises many piece of cloth to form uneven layer.
27. method as claimed in claim 24 is characterized in that, described outer fabric layers is uniform.
28. method as claimed in claim 23 is characterized in that, described inner fabric layers covers the part of described functional layer.
29. a method of making coat comprises:
(a) provide functional layer with first side and second side;
(b) outer fabric layers is sticked on second side of functional layer and form sheathing material;
(c) the cutting sheathing material is to form the coat pattern segments;
(d) splice described coat pattern segments to form the shell coat structure by the seam amalgamation;
(e) internal layer for coat provides many piece of cloth, and at least two in the wherein said piece of cloth is different;
(f) cut and engage described internal layer fabric sheet to form required pattern; And
(g) described internal layer fabric sheet is sticked to by discontinuous adhesive phase with required pattern on first side of functional layer of sheathing material, to form the coat finished product.
30. method as claimed in claim 29 is characterized in that, described internal layer fabric sheet is bonded on the described shell coat to form the coat finished product by heating and pressurization.
31. method as claimed in claim 29 is characterized in that, also comprises along at least one the placement suture zone in the seam of described shell coat.
Applications Claiming Priority (3)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| US11/867,921 | 2007-10-05 | ||
| US11/867,921 US20090089911A1 (en) | 2007-10-05 | 2007-10-05 | Comfortable Protective Garments |
| PCT/US2008/010820 WO2009048504A2 (en) | 2007-10-05 | 2008-09-16 | Comfortable protective garments |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN101815447A true CN101815447A (en) | 2010-08-25 |
Family
ID=40092272
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN200880110423A Pending CN101815447A (en) | 2007-10-05 | 2008-09-16 | Comfortable protective garments |
Country Status (7)
| Country | Link |
|---|---|
| US (2) | US20090089911A1 (en) |
| EP (1) | EP2200462A2 (en) |
| JP (1) | JP2010540793A (en) |
| KR (1) | KR20100085963A (en) |
| CN (1) | CN101815447A (en) |
| CA (1) | CA2701064C (en) |
| WO (1) | WO2009048504A2 (en) |
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- 2008-09-16 WO PCT/US2008/010820 patent/WO2009048504A2/en active Application Filing
- 2008-09-16 EP EP08838023A patent/EP2200462A2/en not_active Withdrawn
- 2008-09-16 KR KR1020107009933A patent/KR20100085963A/en not_active Application Discontinuation
- 2008-09-16 CN CN200880110423A patent/CN101815447A/en active Pending
-
2013
- 2013-03-14 US US13/803,467 patent/US20130340916A1/en not_active Abandoned
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| TWI730943B (en) * | 2014-06-11 | 2021-06-21 | 約瑟 克列瑞 多爾切蒂 | Laminated material |
| CN105544060A (en) * | 2016-01-29 | 2016-05-04 | 上海仪耐新材料科技有限公司 | Embedded type stitched three-dimensional bullet-proof fabric |
| CN109674124A (en) * | 2019-03-01 | 2019-04-26 | 李宁（中国）体育用品有限公司 | Using the clothes and production method of seamless gluing process |
| CN114829130A (en) * | 2019-11-25 | 2022-07-29 | 北面服饰公司 | Baffle comprising composite material and membrane |
Also Published As
| Publication number | Publication date |
|---|---|
| CA2701064A1 (en) | 2009-04-16 |
| US20130340916A1 (en) | 2013-12-26 |
| EP2200462A2 (en) | 2010-06-30 |
| JP2010540793A (en) | 2010-12-24 |
| CA2701064C (en) | 2013-06-18 |
| WO2009048504A3 (en) | 2010-02-25 |
| KR20100085963A (en) | 2010-07-29 |
| US20090089911A1 (en) | 2009-04-09 |
| WO2009048504A2 (en) | 2009-04-16 |
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Application publication date: 20100825 |