CN101806144A - Flexible plastic-steel building template and manufacturing process and manufacturing equipment thereof - Google Patents

Flexible plastic-steel building template and manufacturing process and manufacturing equipment thereof Download PDF

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Publication number
CN101806144A
CN101806144A CN 201010143723 CN201010143723A CN101806144A CN 101806144 A CN101806144 A CN 101806144A CN 201010143723 CN201010143723 CN 201010143723 CN 201010143723 A CN201010143723 A CN 201010143723A CN 101806144 A CN101806144 A CN 101806144A
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China
Prior art keywords
steel
flexible plastic
building template
band
steel building
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CN 201010143723
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Chinese (zh)
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CN101806144B (en
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陈元发
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Individual
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Individual
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Abstract

The invention discloses a flexible plastic-steel building template and a manufacturing process and manufacturing equipment thereof. The flexible plastic-steel building template comprises a flat template, wherein reinforced ribs are arranged one the back of the flat template; band steels arrayed in the same direction are embedded in the flat template; the wide faces of the band steels are vertical to the front face of the flat template; the narrow lines of the band steels protrude from the back of the flat template; and convex ribs are formed on the back of the flat template and cover the band steels. The manufacturing equipment for the flexible plastic-steel building template comprises a forming machine frame, wherein more than one pair of mill rolls is arranged at one end of the forming machine frame; an extruder is arranged on one side of the forming machine frame, which is positioned on the mill rolls; the extruder is provided with an extrusion die orifice; a band steel pushing shaft is arranged at one end of the forming machine frame, which is positioned on the mill rolls; more than one band steel rack is arranged on the extruder; and the cylindrical faces of the embossed mill rolls are provided with radial grooves having the same number of the band steel racks. The building template manufactured by using the manufacturing equipment of the invention has the advantages of high strength, difficult deformation and low cost.

Description

Flexible plastic-steel building template and manufacturing process and manufacturing equipment
Technical field
The present invention relates to the manufacturing process of flexible construction formwork, flexible construction formwork and the manufacturing equipment of flexible construction formwork.
Background technology
Construction formwork is a kind of building operations instrument essential in concreting building structure and the member.When concreting, can produce big extruding force to construction formwork, therefore, require construction formwork that enough intensity is arranged.Used solid wood plate on-site cutting to make template in the past, or adopt the bamboo chip assembly unit to make template, and when this way had both been taken a lot of work, consumed a large amount of timber resources again, and can not recycle.Now, begun to utilize plastic formwork as the building operations instrument, at publication number is that 2005.6.18 discloses a kind of construction formwork in the patent document on December 20th, 2006 for the CN1880704A applying date, specifically disclosing construction formwork is made of flat die plate and template card, the convex reinforcing rib that the back side of flat die plate has vertical and horizontal to arrange, the large-scale template of the multiple size of the construction formwork of this structure one-tenth divisible also capable of being combined, and can be repeatedly used; But even increased the convex reinforcing rib, construction formwork is easy deformation, cracking, therefore also, and intensity is not high; As making construction formwork reach the instructions for use of intensity, the just necessary thickness that increases flat die plate like this, will increase cost greatly.
Summary of the invention
First purpose of the present invention is for a kind of flexible plastic-steel building template is provided, and the intensity height of flexible plastic-steel building template of the present invention, cost are low.
Second purpose of the present invention is for a kind of manufacturing equipment of flexible plastic-steel building template is provided, and manufacturing equipment of the present invention is simple in structure, and can produce high-intensity flexible plastic-steel building template.
The 3rd purpose of the present invention is for a kind of manufacturing process of flexible plastic-steel building template is provided, manufacturing process of the present invention, and activities is simple, and can produce high-intensity flexible plastic-steel building template.
For reaching the first above-mentioned purpose, flexible plastic-steel building template comprises flat die plate, and the back side of described flat die plate is provided with reinforcing rib; Be inlaid with the band steel that equidirectional is arranged in the described flat die plate, wide of described band steel positive vertical with flat die plate, the back side of being with the narrow limit of steel to give prominence to flat die plate, the back side of flat die plate is formed with fin, and described fin covers to be with on the steel.
Said structure, owing in flat die plate, be provided with the band steel, wide of the band steel positive vertical with flat die plate, after flat die plate was stressed, the band steel was being subjected to the thickness on the force direction big, for identical materials, thickness on the force direction is big more being subjected to, and coefficient of elasticity is big more, is not easy to take place elastic deformation and plastic strain more, therefore, increase the intensity of flexible plastic-steel building template, be not easy cracking, and adopt the band steel, the material that consumes is few, and therefore, cost is low.Because therefore the outstanding flat die plate in the narrow limit of band steel, can not increase the thickness of flat die plate because of the width that increases the band steel, like this, it is too thick that the thickness of flat die plate does not need, and reduced the use amount of plastics, reduced cost; Owing to be formed with fin at the back side of flat die plate, described fin covers on the band steel, therefore, not only can increase the intensity of flexible plastic-steel building template, and the band steel is had protective effect.
As improvement, the cross section of described reinforcing rib is a circular arc.Reinforcing rib is a circular arc, is not easy to produce stress and concentrates, and therefore, reinforcing rib is not easy cracking, intensity height.
As improvement, described reinforcing rib comprises waling and horizontal reinforcing rib, and the small frame that waling and horizontal reinforcing rib surround is a prismatic.This structure, therefore waling and the horizontal stressed mutual restriction of reinforcing rib, can further increase the intensity of flexible plastic-steel building template.
As improvement, the cross section of described fin is a circular arc.Fin is a circular arc, is not easy to produce stress and concentrates, and therefore, fin is not easy cracking, intensity height.
As improvement, the distance between the steel of phase adjacent band is 15-60mm.
For reaching the second above-mentioned purpose, the manufacturing equipment of flexible plastic-steel building template comprises forming frame, and an end of forming frame is provided with a pair of above roll, and described roll comprises a dress rolling roller and a riffled roll; Described forming frame is positioned at the side that roll is installed and is provided with extruder, and extruder is provided with extrusion mould-outlet, and extrusion mould-outlet is located between extruder and the forming frame; The end that described frame is positioned at roll is provided with band steel cardan shaft, and extruder is provided with more than one band steel rack; The face of cylinder of described riffled roll is provided with radially and groove band steel rack equal number.
The manufacturing equipment of this structure can make band steel and flat die plate one-body molded, therefore, can improve the intensity of flexible plastic-steel building template, has reduced manufacturing cost.
As improvement, the middle part of described frame is provided with the template Scissoring device; Described Scissoring device comprises support, motor and shearing knife, props up to be erected on the forming frame, and motor slides and is located on the support, and shearing knife is installed on the output shaft of motor.This structure can improve the speed of the construction of construction work according to the needs cutting of building after the flexible plastic-steel building template moulding.
As improvement, described forming frame is provided with guide rail, and support is provided with guide runner, and guide rail is located in the guide runner.This structure, support can slide on forming frame, therefore, can be according to the flexible plastic-steel building template of cutting different length, to be suitable for different building operations places.
For reaching the 3rd above-mentioned purpose, the manufacturing process of flexible plastic-steel building template may further comprise the steps:
(1) will be with steel to be placed on the band steel rack;
(2) raw materials for plastics production are injected in the extruder plastics are plastified;
(3) plastics of plasticizing are extruded through extrusion mould-outlet;
(4) the band steel moves to the forming frame direction under the effect of band steel cardan shaft, and between dress rolling roller and riffled roll, pass through, simultaneously, the plastics of extruding from extrusion mould-outlet pass through between dress rolling roller and riffled roll, make plastics and band steel be shaped to the flexible plastic-steel template together.
This manufacturing process is simple, and can make band steel and flat die plate one-body molded, therefore, can improve the intensity of flexible plastic-steel building template, has reduced manufacturing cost.
As improvement, the flexible plastic-steel building template after the roll moulding is reduced at the Scissoring device place, and the process of reduction is: starter motor, the output shaft of motor drive the shearing knife rotation, and simultaneously, motor is lengthwise movement on support.Like this, after the flexible plastic-steel building template moulding, carry out cutting at once, improve the speed of application of construction work.
Description of drawings
Fig. 1 is the front view of flexible plastic-steel building template;
Fig. 2 is an A-A sectional view among Fig. 1;
Fig. 3 is the manufacturing equipment stereogram of flexible plastic-steel building template;
Fig. 4 is the half sectional view of riffled roll;
Fig. 5 is the sectional view of riffled roll;
Fig. 6 is the zoomed-in view of F among Fig. 4;
Fig. 7 is the zoomed-in view of E among Fig. 2;
Fig. 8 is the expressing technique structure chart.
The specific embodiment
Below in conjunction with the drawings and specific embodiments the present invention is further elaborated.
As Fig. 1,2 and flexible plastic-steel building template shown in Figure 7, comprise flat die plate 1, be provided with the reinforcing rib 2 of circular arc at the back of flat die plate 1, described reinforcing rib 2 comprises waling 21 and horizontal reinforcing rib 22, the small frame that waling 21 and horizontal reinforcing rib 22 surround is a prismatic, reinforcing rib 2 is set on flat die plate 1, and the small frame that waling 21 and horizontal reinforcing rib 22 surround is a prismatic, therefore, can increase the intensity of whole flexible plastic-steel building template, make flexible plastic-steel building template be not easy distortion.In flat die plate 1, be inlaid with the band steel 3 that equidirectional is arranged, band wide of steel 3 is positive vertical with flat die plate 1, distance between the phase adjacent band steel 3 is 15-60mm, the back side of the outstanding flat die plate 1 in narrow limit of band steel 3, the back side of flat die plate 1 is formed with the fin 4 of circular arc, and described fin 4 covers on the band steel 3.This structure, owing to be provided with band steel 3 in flat die plate 1, band wide of steel 3 is positive vertical with flat die plate 1, after flat die plate 1 was stressed, band steel 3 was being subjected to the thickness on the force direction big, for identical materials, thickness on the force direction is big more being subjected to, and coefficient of elasticity is big more, is not easy to take place elastic deformation and plastic strain more, therefore, increase the intensity of flexible plastic-steel building template, be not easy cracking, and adopt the band steel, the material that consumes is few, and therefore, cost is low.Because therefore the outstanding flat die plate 1 in the narrow limit of band steel 3, can not increase the thickness of flat die plate 1 because of the width that increases band steel 3, like this, it is too thick that the thickness of flat die plate 1 does not need, and reduced the use amount of plastics, reduced cost; Owing to be formed with fin 4 at the back side of flat die plate, described fin 4 covers on the band steel, therefore, not only can increase the intensity of flexible plastic-steel building template, and band steel 3 is had protective effect.
As Fig. 3 to Figure 6 shows that the equipment of making flexible plastic-steel building template, comprise forming frame 11, at an end of forming frame 11 roll more than a pair of is installed by bearing, comprise two breaker rolls in the present embodiment, described roll comprises a dress rolling roller 12 and a riffled roll 13, dress rolling roller 12 is located at the below of riffled roll 13, and the face of cylinder of described riffled roll 13 is provided with radially and groove 131 band steel rack equal number, is used for moulding fin 4; Middle part at forming frame 11 is provided with Scissoring device, Scissoring device comprises support 14, motor 15, shearing knife 16, what motor 15 slided is located on the support 14, and motion that can be axial, shearing knife 16 is installed on the axis of rotation of motor 15, and described forming frame 11 is provided with guide rail, and support 14 is provided with the back skating groove, guide rail is located in the back skating groove, and motor can be followed support 14 transverse movement on guide rail; A side that is positioned at roll at forming frame 11 is provided with extruder 21, is provided with extrusion mould-outlet 22 in the exit of extruder 21; More than one band steel rack 31 is installed on extruder 21, is positioned at extrusion mould-outlet 22 places at forming frame 11 and is provided with band steel cardan shaft 32.
As Fig. 3 and shown in Figure 8, utilize the processing step of this manufacturing equipment moulding flexible plastic-steel building template to be: (1) will be with steel 3 to be placed on the band steel rack 31; (2) raw materials for plastics production are injected in the extruder 21 plastics are plastified; (3) Su Hua plastics are extruded through extrusion mould-outlet 22; (4) band steel 3 moves to the forming frame direction under the effect of band steel cardan shaft 32, and between dress rolling roller 12 and riffled roll 13, pass through, simultaneously, the plastics of extruding from extrusion mould-outlet pass through between dress rolling roller and riffled roll, make plastics and band steel be shaped to the flexible plastic-steel template together; (5) flexible plastic-steel building template after the roll moulding is reduced at the Scissoring device place, and the process of reduction is: starter motor, the output shaft of motor drive the shearing knife rotation, and simultaneously, motor is lengthwise movement on support.
Utilize manufacturing equipment moulding flexible plastic-steel building template of the present invention, manufacturing equipment simple in structure, and can make band steel and flat die plate one-body molded, therefore, can improve the intensity of flexible plastic-steel building template, reduce manufacturing cost, simultaneously, can also according to building operations require the cutting flexible plastic-steel building template, improved the efficient of building operations.

Claims (10)

1. flexible plastic-steel building template comprises flat die plate, and the back side of described flat die plate is provided with reinforcing rib; It is characterized in that: be inlaid with the band steel that equidirectional is arranged in the described flat die plate, wide of described band steel positive vertical with flat die plate, the back side of being with the narrow limit of steel to give prominence to flat die plate, the back side of flat die plate is formed with fin, and described fin covers to be with on the steel.
2. flexible plastic-steel building template according to claim 1 is characterized in that: the cross section of described reinforcing rib is a circular arc.
3. flexible plastic-steel building template according to claim 2 is characterized in that: described reinforcing rib comprises waling and horizontal reinforcing rib, and the small frame that waling and horizontal reinforcing rib surround is a prismatic.
4. flexible plastic-steel building template according to claim 1 is characterized in that: the cross section of described fin is a circular arc.
5. flexible plastic-steel building template according to claim 1 is characterized in that: the distance between the steel of phase adjacent band is 15-60mm.
6. the manufacturing equipment of flexible plastic-steel building template comprises forming frame, and an end of forming frame is provided with a pair of above roll, and described roll comprises a dress rolling roller and a riffled roll; Described forming frame is positioned at the side that roll is installed and is provided with extruder, and extruder is provided with extrusion mould-outlet, and extrusion mould-outlet is located between extruder and the forming frame; It is characterized in that: the end that described frame is positioned at roll is provided with band steel cardan shaft, and extruder is provided with more than one band steel rack; The face of cylinder of described riffled roll is provided with radially and groove band steel rack equal number.
7. the manufacturing equipment of flexible plastic-steel building template according to claim 6, it is characterized in that: the middle part of described frame is provided with the template Scissoring device; Described Scissoring device comprises support, motor and shearing knife, props up to be erected on the forming frame, and motor slides and is located on the support, and shearing knife is installed on the output shaft of motor.
8. the manufacturing equipment of flexible plastic-steel building template according to claim 7, it is characterized in that: described forming frame is provided with guide rail, and support is provided with guide runner, and guide rail is located in the guide runner.
9. the manufacturing process of flexible plastic-steel building template is characterized in that may further comprise the steps:
(1) will be with steel to be placed on the band steel rack;
(2) raw materials for plastics production are injected in the extruder plastics are plastified;
(3) plastics of plasticizing are extruded through extrusion mould-outlet;
(4) the band steel moves to the forming frame direction under the effect of band steel cardan shaft, and between dress rolling roller and riffled roll, pass through, simultaneously, the plastics of extruding from extrusion mould-outlet pass through between dress rolling roller and riffled roll, make plastics and band steel be shaped to the flexible plastic-steel template together.
10. the manufacturing process of flexible plastic-steel building template according to claim 9, it is characterized in that: the flexible plastic-steel building template after the roll moulding is reduced at the Scissoring device place, the process of reducing is: starter motor, the output shaft of motor drives the shearing knife rotation, simultaneously, motor lengthwise movement on support.
CN2010101437239A 2010-04-02 2010-04-02 Manufacturing process of flexible plastic-steel building template Expired - Fee Related CN101806144B (en)

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Application Number Priority Date Filing Date Title
CN2010101437239A CN101806144B (en) 2010-04-02 2010-04-02 Manufacturing process of flexible plastic-steel building template

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Application Number Priority Date Filing Date Title
CN2010101437239A CN101806144B (en) 2010-04-02 2010-04-02 Manufacturing process of flexible plastic-steel building template

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CN101806144B CN101806144B (en) 2012-06-13

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Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5021265A (en) * 1986-10-09 1991-06-04 Sms Schloemann-Siemag Aktiengesellschaft Roll arrangement for non-deforming treatment of moving web-type products
JPH10325240A (en) * 1997-05-27 1998-12-08 Nippon Steel Chem Co Ltd Concrete forms and manufacture thereof
CN1286738A (en) * 1998-09-21 2001-03-07 大义实业株式会社 Concrete form panel
CN2782836Y (en) * 2005-04-29 2006-05-24 陈元发 Building form
CN1851199A (en) * 2006-04-29 2006-10-25 海城市金昌科技开发有限公司 Building plastic-steel composite shuttering
DE202005014040U1 (en) * 2005-09-06 2007-01-11 Fwr Solutions Gmbh Rib mesh shuttering panel for construction of concrete cast structures has solid metal edge top and bottom
CN201169912Y (en) * 2007-12-17 2008-12-24 江苏双良复合材料有限公司 Frame construction composite material plane moulding board unit for building
CN201679225U (en) * 2010-04-02 2010-12-22 陈元发 Flexible plastic-steel building formwork and manufacturing equipment thereof

Patent Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5021265A (en) * 1986-10-09 1991-06-04 Sms Schloemann-Siemag Aktiengesellschaft Roll arrangement for non-deforming treatment of moving web-type products
JPH10325240A (en) * 1997-05-27 1998-12-08 Nippon Steel Chem Co Ltd Concrete forms and manufacture thereof
CN1286738A (en) * 1998-09-21 2001-03-07 大义实业株式会社 Concrete form panel
CN2782836Y (en) * 2005-04-29 2006-05-24 陈元发 Building form
DE202005014040U1 (en) * 2005-09-06 2007-01-11 Fwr Solutions Gmbh Rib mesh shuttering panel for construction of concrete cast structures has solid metal edge top and bottom
CN1851199A (en) * 2006-04-29 2006-10-25 海城市金昌科技开发有限公司 Building plastic-steel composite shuttering
CN201169912Y (en) * 2007-12-17 2008-12-24 江苏双良复合材料有限公司 Frame construction composite material plane moulding board unit for building
CN201679225U (en) * 2010-04-02 2010-12-22 陈元发 Flexible plastic-steel building formwork and manufacturing equipment thereof

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Granted publication date: 20120613

Termination date: 20130402