CN101204771A - Method for processing helical blade and special equipment - Google Patents
Method for processing helical blade and special equipment Download PDFInfo
- Publication number
- CN101204771A CN101204771A CNA2006101614576A CN200610161457A CN101204771A CN 101204771 A CN101204771 A CN 101204771A CN A2006101614576 A CNA2006101614576 A CN A2006101614576A CN 200610161457 A CN200610161457 A CN 200610161457A CN 101204771 A CN101204771 A CN 101204771A
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- traction
- rotating shaft
- rollers
- helical blade
- tapered rollers
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- 238000000034 method Methods 0.000 title abstract description 8
- 238000003672 processing method Methods 0.000 claims abstract description 9
- 229910000831 Steel Inorganic materials 0.000 claims description 12
- 239000010959 steel Substances 0.000 claims description 12
- 238000000641 cold extrusion Methods 0.000 claims description 6
- 239000000463 material Substances 0.000 abstract description 4
- 238000004804 winding Methods 0.000 abstract description 4
- 208000004141 microcephaly Diseases 0.000 description 4
- 238000005452 bending Methods 0.000 description 2
- 238000005520 cutting process Methods 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 238000003466 welding Methods 0.000 description 2
- 241000209140 Triticum Species 0.000 description 1
- 235000021307 Triticum Nutrition 0.000 description 1
- 239000000956 alloy Substances 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 235000013339 cereals Nutrition 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 238000004080 punching Methods 0.000 description 1
- 239000010935 stainless steel Substances 0.000 description 1
- 229910001220 stainless steel Inorganic materials 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
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Abstract
A method for processing helical blades and special equipment. Relates to a method for processing a helical blade and special equipment. The processing method of the invention mainly adopts the strip-shaped material to be rolled and wound for forming. The special equipment comprises a conical roller extruding machine and a traction winding machine, wherein an outlet of the conical roller extruding machine is arranged corresponding to an inlet of the traction winding machine; the conical roller extruder consists of a rack, at least one pair of conical rollers and a driving device, wherein the conical degree of each conical roller is 1-15 degrees, the two conical rollers are arranged in the same direction, the axis of each conical roller forms an included angle of 1-10 degrees, the gap at the large end of each roller is small, and the driving device is connected with the rollers; the traction winding machine consists of a frame, a rotating shaft, three traction rollers and a driving device, wherein the three traction rollers and the driving device are arranged in the circumferential direction of the rotating shaft, the traction rollers are provided with V-shaped grooves, the axes of the three traction rollers are parallel to the rotating shaft, the three traction rollers are arranged at equal intervals in height, and the rotating directions of the rotating shaft and the three traction rollers are opposite. Saves a plurality of working procedures, improves the efficiency and has high product precision.
Description
Technical field
The present invention relates to a kind of processing method and special equipment of helical blade, relate in particular to and a kind of steel band is adopted cold extrusion processing, make it to be configured as the processing method and the special equipment of helical blade.
Background technology
At many grain processing equipments, on conveying worm, stump extractor, wheat turner, flat spin unloader, all to use a large amount of helical blades.In the past, when these parts of production and processing, adopted such technology: at first downcut the disk that certain diameter is arranged, cut out a circular hole at the disk centre punch then, make it to become an annulus from whole steel plate; On ring, cut out a breach or joint-cutting again; Stretch vertically above-mentioned, make it to become spirality, at last some such parts are welded as helical blade.The shortcoming of this method is significantly, at first from the material consumption angle, can cause the waste of lot of materials, has about 1/2 material to become leftover bits, and when especially some occasions used valuable alloy material such as stainless steel, its processing cost was higher.Simultaneously, owing to adopt welding processing, the precision of the helical blade that this method makes is low, production efficiency is low, personnel labor intensity is big.
Summary of the invention
The invention provides a kind of processing method and special equipment that uses banded plate through the helical blade of cold extrusion, traction moulding.
Processing method of the present invention may further comprise the steps:
1), adopts steel band, band steel or plate is cut into band shape;
2), banded plate is carried out plane extruding by at least one pair of tapered rollers, the deep camber position thickness of curved workpieces is less than small curve position thickness after the crimp;
3), the traction of the workpiece after will being out of shape coiling is a spiral;
4), spiral is taken out from the axis of traction, make.
Described extruding is cold extrusion.
Special equipment of the present invention comprises tapered rollers extruder and traction coiling machine, the outlet of tapered rollers extruder and the corresponding setting of inlet of drawing the coiling machine; Described tapered rollers extruder is made up of frame, at least one pair of tapered rollers and drive unit, and the tapering of tapered rollers is 1 ~ 15 degree, and two tapered rollers are provided with in the same way, and axis is 1 ~ 10 degree angle, and gap, roller major part place is little, and drive unit connects roller; Described traction coiling machine by frame, rotating shaft, all be located at three circumferential carry-over pinch rolls of rotating shaft and drive unit and form, carry-over pinch rolls are provided with V-shaped groove, the axis of three carry-over pinch rolls is parallel to rotating shaft, puts in height equidistant each other, and rotating shaft is opposite with the direction of rotation of three carry-over pinch rolls.
The carry-over pinch rolls key of traction coiling machine is connected on the traction rollers, also is connected with the axial adjustment fixture between carry-over pinch rolls and the axle.
Banded plate is subjected to one group of roll that has certain taper to prick pressure among the present invention, because the tapered rollers that is provided with in opposite directions among the present invention is fallen at an angle mutually, promptly bundle pressure in major part place is big, and it is little that the microcephaly locates to prick pressure; Major part place linear velocity is fast, and it is little that the microcephaly locates linear velocity, and the distortion on banded plate both sides is inhomogeneous, has produced bending, and then forces traction by the traction winding equipment, has both obtained the helical blade of required form.
The present invention adopts steel band or band steel to form through cold extrusion and traction coiling, save and used multiple working procedures such as whole the disk cutting, punching system ring, stretching, welding in the Sheet Metal Processing, saved process time greatly, improved efficient, reduced labour intensity, and the precision height of product.
Description of drawings
Fig. 1 is the structural representation of tapered rollers extruder in the special equipment of the present invention
Among the figure 1 be the distortion after banded plate, the 2nd, tapered rollers, the 3rd, banded plate;
Fig. 2 is the left view of Fig. 1
Fig. 3 is the vertical view of Fig. 1
Fig. 4 is the structural representation of traction coiling machine in the special equipment of the present invention
4 is carry-over pinch rolls among the figure, the 5th, and rotating shaft, the 6th, helical blade.
Fig. 5 is the vertical view of Fig. 4
The specific embodiment
Processing method of the present invention may further comprise the steps:
1), can directly adopt width to meet steel band, the band steel of helical blade width requirement, perhaps plate is cut into the band shape 3 that meets the helical blade width requirement;
2), banded plate 3 or steel band, band steel are carried out the plane cold extrusion by at least three pairs of tapered rollers 2, tapered rollers 2 each other at an angle, gap, major part place is little, so to prick pressure big at the major part place, it is little that the microcephaly locates to prick pressure; Major part place linear velocity is fast, and it is little that the microcephaly locates linear velocity, and the distortion on banded plate 3 both sides is inhomogeneous, has produced bending, and the deep camber position thickness of the banded plate 1 after the crimp is less than small curve position thickness;
3), the 1 traction coiling of the banded plate after will being out of shape is a spiral; Banded plate after the flexural deformation 1 is inserted in the V-shaped groove of bottom carry-over pinch rolls 4, and carry-over pinch rolls 4 meetings of rotation drive banded plate 1 motion after the flexural deformation, through behind the carry-over pinch rolls 4 of other two height, around the spiral-shaped helical blade 6 of rotating shaft 5 formation;
4), from traction rotating shaft 5, helical blade 6 is taken out, promptly make helical blade 6 of the present invention.
Special equipment of the present invention comprises tapered rollers extruder and traction coiling machine, the outlet of tapered rollers extruder and the corresponding setting of inlet of drawing the coiling machine.
The tapered rollers extruder is made up of frame, the three pairs of tapered rollers 2 and drive unit, and the tapering of tapered rollers 2 is 1 ~ 15 degree, and two corresponding mutually tapered rollers 2 are provided with in the same way, and axis is 1 ~ 10 degree angle, and gap, roller major part place is little, drive unit connection roller.
Traction coiling machine by frame, rotating shaft 5, all be located at three circumferential carry-over pinch rolls 4 of rotating shaft 5 and drive unit and form, carry-over pinch rolls 4 are provided with V-shaped groove, the axis of three carry-over pinch rolls 4 is parallel to rotating shaft 5, puts in height equidistant each other, and rotating shaft 5 is opposite with the direction of rotation of three carry-over pinch rolls 4.
Carry-over pinch rolls 4 keys of traction coiling machine are connected on the traction rollers, also are connected with the axial adjustment fixture between carry-over pinch rolls 4 and the axle.
Claims (4)
1. the processing method of a helical blade is characterized in that, it may further comprise the steps:
1), adopts steel band, band steel or plate is cut into band shape;
2), banded plate is carried out plane extruding by at least one pair of tapered rollers, the deep camber position thickness of curved workpieces is less than small curve position thickness after the crimp;
3), the traction of the workpiece after will being out of shape coiling is a spiral;
4), spiral is taken out from the axis of traction, make.
2. the processing method of a kind of helical blade according to claim 1 is characterized in that, described extruding is cold extrusion.
3. the special equipment of a helical blade is characterized in that, it comprises tapered rollers extruder and traction coiling machine, the outlet of tapered rollers extruder and the corresponding setting of inlet of drawing the coiling machine; Described tapered rollers extruder is made up of frame, at least one pair of tapered rollers and drive unit, and the tapering of tapered rollers is 1 ~ 15 degree, and two tapered rollers are provided with in the same way, and axis is 1`10 degree angle, and gap, roller major part place is little, and drive unit connects roller; Described traction coiling machine by frame, rotating shaft, all be located at three circumferential carry-over pinch rolls of rotating shaft and drive unit and form, carry-over pinch rolls are provided with V-shaped groove, the axis of three carry-over pinch rolls is parallel to rotating shaft, puts in height equidistant each other, and adapts with the pitch of helical blade.Rotating shaft is opposite with the direction of rotation of three carry-over pinch rolls.
4. the special equipment of helical blade according to claim 3 is characterized in that, the carry-over pinch rolls key of traction coiling machine is connected on the traction rollers, also is connected with the axial adjustment fixture between carry-over pinch rolls and the axle.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNA2006101614576A CN101204771A (en) | 2006-12-19 | 2006-12-19 | Method for processing helical blade and special equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNA2006101614576A CN101204771A (en) | 2006-12-19 | 2006-12-19 | Method for processing helical blade and special equipment |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN101204771A true CN101204771A (en) | 2008-06-25 |
Family
ID=39565364
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CNA2006101614576A Pending CN101204771A (en) | 2006-12-19 | 2006-12-19 | Method for processing helical blade and special equipment |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN101204771A (en) |
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102059462A (en) * | 2010-11-03 | 2011-05-18 | 太仓市宝马油脂设备有限公司 | Method for manufacturing helical blade |
| CN101457765B (en) * | 2008-12-31 | 2012-01-25 | 浙江朗迪集团股份有限公司 | Metal axial-flow fan roller riveting and forming machine |
| CN102436216A (en) * | 2011-11-24 | 2012-05-02 | 华中科技大学 | Method for generating spiral grinding tool locus for blade |
| CN103447751A (en) * | 2013-08-23 | 2013-12-18 | 河北鸿德塑料五金制品有限公司 | Mechanical winding device for screw panel of ground screw |
| CN103659200A (en) * | 2012-08-30 | 2014-03-26 | 株式会社世和机械 | Blade manufacturing method and impeller including blade |
| CN111570549A (en) * | 2020-06-09 | 2020-08-25 | 程新华 | Processing device for building decorating parts |
| CN113352063A (en) * | 2021-05-24 | 2021-09-07 | 沈阳博成重型机械制造有限公司 | Method for machining seamless spiral blade |
-
2006
- 2006-12-19 CN CNA2006101614576A patent/CN101204771A/en active Pending
Cited By (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101457765B (en) * | 2008-12-31 | 2012-01-25 | 浙江朗迪集团股份有限公司 | Metal axial-flow fan roller riveting and forming machine |
| CN102059462A (en) * | 2010-11-03 | 2011-05-18 | 太仓市宝马油脂设备有限公司 | Method for manufacturing helical blade |
| CN102059462B (en) * | 2010-11-03 | 2012-08-22 | 太仓市宝马油脂设备有限公司 | Method for manufacturing helical blade |
| CN102436216A (en) * | 2011-11-24 | 2012-05-02 | 华中科技大学 | Method for generating spiral grinding tool locus for blade |
| CN103659200A (en) * | 2012-08-30 | 2014-03-26 | 株式会社世和机械 | Blade manufacturing method and impeller including blade |
| CN103659200B (en) * | 2012-08-30 | 2016-04-13 | 株式会社世和机械 | Manufacture the method for blade and comprise the impeller of described blade |
| CN103447751A (en) * | 2013-08-23 | 2013-12-18 | 河北鸿德塑料五金制品有限公司 | Mechanical winding device for screw panel of ground screw |
| CN111570549A (en) * | 2020-06-09 | 2020-08-25 | 程新华 | Processing device for building decorating parts |
| CN113352063A (en) * | 2021-05-24 | 2021-09-07 | 沈阳博成重型机械制造有限公司 | Method for machining seamless spiral blade |
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| C06 | Publication | ||
| PB01 | Publication | ||
| C10 | Entry into substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| C02 | Deemed withdrawal of patent application after publication (patent law 2001) | ||
| WD01 | Invention patent application deemed withdrawn after publication |
Open date: 20080625 |