CN102601182A - Corrugated plate rolling machine - Google Patents
Corrugated plate rolling machine Download PDFInfo
- Publication number
- CN102601182A CN102601182A CN2012100953836A CN201210095383A CN102601182A CN 102601182 A CN102601182 A CN 102601182A CN 2012100953836 A CN2012100953836 A CN 2012100953836A CN 201210095383 A CN201210095383 A CN 201210095383A CN 102601182 A CN102601182 A CN 102601182A
- Authority
- CN
- China
- Prior art keywords
- roll
- hydraulic pressure
- stand frame
- roll stand
- rolls
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 238000005096 rolling process Methods 0.000 title abstract 4
- 238000007747 plating Methods 0.000 claims description 30
- 230000033001 locomotion Effects 0.000 claims description 27
- 230000002787 reinforcement Effects 0.000 claims description 16
- 230000001105 regulatory effect Effects 0.000 claims description 13
- 239000004744 fabric Substances 0.000 claims description 8
- 230000003014 reinforcing effect Effects 0.000 claims description 8
- 239000003082 abrasive agent Substances 0.000 claims description 5
- 230000001360 synchronised effect Effects 0.000 claims description 5
- 238000005256 carbonitriding Methods 0.000 claims description 4
- 230000009021 linear effect Effects 0.000 abstract description 4
- 229910000831 Steel Inorganic materials 0.000 description 14
- 239000010959 steel Substances 0.000 description 14
- 238000000034 method Methods 0.000 description 6
- 238000004519 manufacturing process Methods 0.000 description 4
- 239000002699 waste material Substances 0.000 description 4
- 238000005452 bending Methods 0.000 description 3
- 238000010276 construction Methods 0.000 description 3
- 239000000463 material Substances 0.000 description 3
- 238000013000 roll bending Methods 0.000 description 3
- 241000196324 Embryophyta Species 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 238000012423 maintenance Methods 0.000 description 2
- 241001101025 Lilaeopsis Species 0.000 description 1
- 239000002131 composite material Substances 0.000 description 1
- 239000012141 concentrate Substances 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 230000002950 deficient Effects 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 238000005553 drilling Methods 0.000 description 1
- 238000007688 edging Methods 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 230000010354 integration Effects 0.000 description 1
- 239000004922 lacquer Substances 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 238000007493 shaping process Methods 0.000 description 1
- 239000002689 soil Substances 0.000 description 1
- 230000000007 visual effect Effects 0.000 description 1
Images
Abstract
The invention discloses a corrugated plate rolling machine, which belongs to the field of plate rolling machines, and comprises a hydraulic pile, a rack, rolls and a roll frame. The rolls include two upper rolls and two lower rolls, the upper rolls are evenly provided with regular corrugations, the corrugations of the two upper rolls are the same, the surface of each lower roll is provided with corrugations corresponding to the corrugations of the surface of each upper roll, the distance between the two upper rolls is shorter than that between the two lower rolls, the distance between each lower roll and the corresponding upper roll is controlled and adjusted by using the hydraulic pile to drive the lower rolls to move front and back and drive the upper rolls to move up and down, replacement of the rolls is omitted when corrugated plates with different diameters are rolled, and the corrugated plate rolling machine has the advantages that the rolled corrugated plates are in standard arc shapes, linear segments at two ends of a workpiece are omitted, control precision is high, time and labor are saved, the corrugated plates are attractive in appearance, and the like.
Description
Technical field
The invention belongs to the veneer reeling machine field, more particularly, relate to a kind of corrugated plating veneer reeling machine.
Background technology
Along with the growth of output of steel and improving constantly of scientific and technological level, the kind of steel products also constantly increases.For example, the Corrugated Steel Bridge and Culvert Structure conduct remedies the substitute products of the present xoncrete structure defective of generally using, and is the new structure thing that the sheet material of 4.0mm-8.0mm thickness is also passed through the assembling construction through its intensity of ripple forming increase.Corrugated steel is a kind of typical space steel construction, not only has the ability that adapts to ground and foundation deformation, can solve the bridges and culverts that causes because of the foundation differential settlement and destroy problem.And corrugated steel axially with the ess-strain that radially distributes simultaneously and cause because of load, can disperse the stress of load to concentrate because the axially existence of ripple makes it have good stress characteristic to a greater extent.And cost is low, simplicity of design, construction period short, reduce in the future the maintenance cost, few with material, help environmental protection.Especially in bad engineering ground such as ever-frozen ground, weak soil, swelled ground, collapsible loess area, utilize the corrugated steel structure to build bridges and culverts and have more advantage.Therefore have broad application prospects.Relative other material, corrugated steel has remarkable advantages, is in particular in the ratio of strength to weight, anti-destructive, fire resistance, corrosion resistance is installed convenience, need not maintenance, to all-environment adaptability.Utilization MULTILAYER COMPOSITE plate technique, corrugated steel tube can use in the works of various sizes and shape widely.In factory, specific corrugated steel is processed to structural slab, again through shaping and plating lacquer, and whole easily bundle ways of distribution, steel plate is easy to be connected into a homogeneous tube, arch bridge, laterally ellipse and pipe culvert.
The applied more and more of corrugated steel, the processing of corrugated plating is that steel plate is processed into corrugated plating, and corrugated plating will use after corrugated plating being rolled into arc when using; Existing corrugated plating veneer reeling machine all is that the roll with traditional three rolls plate bending machine changes surperficial ripply roll into; But the volume arc radius of the corrugated plating that existing corrugated plating veneer reeling machine is processed is to equal or near the radius of top roll basically, and the curl corrugated plating of different-diameter of processing relies on the roll of different-diameter to accomplish, and three rolls plate bending machine is when curling; The processing of the two ends of corrugated plating less than; After the product processing certain resilience can be arranged again, the two ends of resulting corrugated plating arc are linears, and the product of gained is not the arc of standard; Also to pass through follow-up processing, waste time and energy.
One Chinese patent application number: 200910036401.1; Open day on 06 10th, 2009; Disclose a kind of three-dimensional corrugated steel production technique and special equipment thereof, its technological process of production comprises raw material preparation, drilling, grasswort, volume arc, rolls ear, towards ripple and stacking; Its special equipment by punch press, edging machine, veneer reeling machine, roll ear forcing press, switching mechanism and connect to form successively through producing conveyer chain towards the wave pressure machine; Wherein, on the wave pressure machine, also be provided with towards the ripple protection mechanism.This invention adopts PLC control technology able to programme on production line, improved the ram efficiency and the precision in hole and ripple on the three-dimensional corrugated steel; Its visual screen operator is realized system integration control, through setting up fault mode each node in the production process is monitored simultaneously, has improved the reliability and the intelligent level of whole system; Enhance productivity with quality of finished in, reduced the manual procedures, reduce labour intensity.But the three rolls plate bending machine that this patent also is to use, the volume arc radius of the corrugated plating of being processed are to equal or near the radius of top roll, the volume arc of processing long radius will be realized through the diameter that increases roll basically; Waste material, processing cost is higher, and product add man-hour since two ends processing less than; Make the corrugated plating arc two ends that process still keep linear, the product of gained is not the arc of standard, and promptly there is individual straightway at two ends; Also to pass through secondary operations, waste time and energy.
Summary of the invention
The problem that solves
Volume arc to corrugated plating roll bending time processing long radius in the prior art will be realized through the diameter that increases roll, waste material, and processing cost is higher; And product add man-hour since two ends processing less than, make the corrugated plating arc two ends that process still keep linear, the product of gained is not the arc of standard; It is the problem that there is individual straightway at two ends; The present invention provides a kind of corrugated plating veneer reeling machine, during the processing corrugated plating, can regulate the radius of roll bending; And the product of gained is the arc of standard, and promptly two ends do not have straightway.
Technical scheme
The present invention solves through following technical scheme.
A kind of corrugated plating veneer reeling machine comprises hydraulic pressure stake, frame, roll and roll stand frame, and described frame is made up of connecting plate and two side plates, and the two ends of connecting plate are separately fixed on two side plates; Described side plate upper surface has the hydraulic pressure group sabot; The convex pilot hole that " protruding " font is arranged in the middle of the side plate; There are first horizontal plane, two first vertical planes and two second vertical planes in convex pilot hole inside; Two hydraulic pressure through holes that make progress perpendicular to first horizontal plane are arranged on first horizontal plane, and the hydraulic pressure through hole passes the hydraulic pressure group sabot, is used to install the hydraulic pressure stake; The fore-and-aft direction of described side plate also respectively has a hydraulic pressure group sabot that is positioned on the vertical side parallel with second vertical plane; Respectively there is one on two second vertical planes perpendicular to second vertical plane and stretch to the hydraulic pressure through hole of hydraulic pressure group sabot; The hydraulic pressure through hole passes the hydraulic pressure group sabot, is used to install the hydraulic pressure stake;
Described roll comprises bottom roll and topping roll; Described topping roll has two, and well-regulated ripple evenly is set on the topping roll, and the ripple of two topping rolls is identical; Described bottom roll also is two, and the surface of bottom roll is provided with and the corresponding ripple of topping roll external waviness; Distance between described two topping rolls is less than the distance between two bottom rolls, and two topping roll central axis distance is in the horizontal direction fixed, and the distance of vertical direction can be regulated;
Described roll is fixed in the roll stand frame; Roll stand frame has four; There is bearing at roll stand frame two ends along its length, and respectively there is a hydraulic pressure mounting groove at the two ends of roll stand frame, and the two ends of roll are assemblied in respectively in two bearings at roll stand frame two ends; The back side of roll stand frame is the fenestral fabric reinforcing mat, and the fenestral fabric reinforcing mat is by forming with the perpendicular reinforcement gusset of roll stand frame length-wise axis with the reinforcement gusset square crossing that the roll stand frame length-wise axis parallels; The medial surface of described roll stand frame is an arcwall face; The two ends of described four roll stand frames are separately fixed in the corresponding position of convex pilot hole of two side plates, and two topping rolls are positioned at the top of convex pilot hole, and two bottom rolls lay respectively at the both sides of convex pilot hole bottom;
Described hydraulic pressure stake is fixed in the hydraulic pressure group sabot; Telescopic mast in the hydraulic pressure stake passes the hydraulic pressure through hole and is connected with roll stand frame; Be fixed on the hydraulic pressure mounting groove on the roll stand frame, make roll stand frame do stretching motion, drive the motion of roll through the motion of roll stand frame along the central axial direction of hydraulic pressure stake; Described hydraulic pressure stake has 8, and each roll stand frame drives through two hydraulic pressure stakes, two hydraulic pressure stakes lay respectively at the two ends of corresponding roll stand frame; Described topping roll is done vertical moving up and down through the drive of hydraulic pressure stake; Bottom roll seesaws along the flexible direction level of hydraulic pressure stake through the drive of hydraulic pressure stake; Two hydraulic pressure stakes on each roll keep being synchronized with the movement; Make moving synchronously of roll two ends, remain the central shaft keeping parallelism of bottom roll and corresponding topping roll; Distance between described bottom roll and the corresponding topping roll relies on the hydraulic pressure stake to drive the fore-and-aft direction motion of bottom roll and the vertical up-or-down movement of topping roll is controlled and regulated;
The diameter of described hydraulic pressure group sabot is greater than the thickness of side plate; The hydraulic pressure group sabot is with after side plate is connected; Fix through reinforcement, the reinforcement two ends are connected respectively on the side of hydraulic pressure group sabot and side plate again, and described hydraulic pressure stake is fixed in the hydraulic pressure group sabot through screw.
Described four rolls respectively by four independently hydraulic motor directly drive, guarantee four roller main shaft run-in synchronisms by Hydraulic Synchronizing Valve.
Described hydraulic pressure stake and hydraulic motor are all controlled by PLC control system.
Have on the face that contacts with roll stand frame on the described convex pilot hole and be coated with high-abrasive material.
Preferably, having the face that contacts to carry out carbo-nitriding with roll stand frame on the described convex pilot hole handles.
Beneficial effect
Compared with prior art, the present invention has following beneficial effect:
(1) the present invention adopts four rolls; Topping roll is done vertical moving up and down through the drive of hydraulic pressure stake; Bottom roll seesaws through the drive level of hydraulic pressure stake, and two hydraulic pressure stakes on each roll keep being synchronized with the movement, and makes moving synchronously of roll two ends; Remain the central shaft keeping parallelism of bottom roll and corresponding topping roll; Distance between bottom roll and the corresponding topping roll relies on the hydraulic pressure stake to drive the fore-and-aft direction motion of roll and the vertical up-or-down movement of topping roll is controlled and regulated, and when the roll bending of the corrugated plating of processing different-diameter is worked, need not change roll;
(2) the present invention adopts four rolls; Four rolls respectively by four independently hydraulic motor directly drive, guarantee four roller main shaft run-in synchronisms by Hydraulic Synchronizing Valve, the two ends of corrugated plating can both be worked into; The product of gained is the arc of standard, and two ends do not have straightway;
(3) all by the control of PLC control system, control accuracy is high, and is time saving and energy saving for hydraulic pressure stake of the present invention and hydraulic motor;
(4) have on the face that contacts with roll stand frame on the convex pilot hole of the present invention and be coated with high-abrasive material, increased the wearability of contact-making surface, increased the service life of product.
Description of drawings
Fig. 1 is a structural representation of the present invention;
Fig. 2 is a roll sketch map of the present invention;
Fig. 3 is roll stand frame of the present invention outside front view;
Fig. 4 is the inboard front view of roll stand frame of the present invention;
Fig. 5 is a frame front view of the present invention;
Fig. 6 is that processing original state roll and workpiece concerns sketch map in the embodiment of the invention;
Fig. 7 for roll in the embodiment of the invention just changeing for the first time add man-hour roll and workpiece concern sketch map;
Fig. 8 is that workpiece processing roll when counter-rotating roll and workpiece concern sketch map in the embodiment of the invention;
Fig. 9 is just changeing the machining state roll for roll secondary in the embodiment of the invention and workpiece concerns sketch map.
Among the figure: 1. hydraulic pressure stake
2. frame
201. hydraulic pressure through hole 202. hydraulic pressure group sabots 203. first horizontal planes 204. convex pilot holes 205. first vertical planes 206. second vertical planes 207. connecting plates 208. side plates
3. bottom roll
301. first bottom roll, 302. second bottom rolls
4. topping roll
401. first topping roll, 402. second topping rolls
5. roll stand frame
501. strengthen gusset 502. hydraulic pressure mounting grooves 503. bearings 504. arcwall faces.
The specific embodiment
Do detailed explanation below in conjunction with accompanying drawing:
Like Fig. 1, Fig. 2, Fig. 3, Fig. 4, shown in Figure 5, plant the corrugated plating veneer reeling machine, comprise hydraulic pressure stake 1, frame 2, roll and roll stand frame 5, described frame 2 is made up of connecting plate 207 and two side plates 208, and the two ends of connecting plate 207 are separately fixed on two side plates 208; Described side plate 208 upper surfaces have hydraulic pressure group sabot 202; The convex pilot hole 204 that " protruding " font is arranged in the middle of the side plate 208; There are first horizontal plane 203, two first vertical planes 205 and two second vertical planes 206 in convex pilot hole 204 inside; Two hydraulic pressure through holes 201 that make progress perpendicular to first horizontal plane 203 are arranged on first horizontal plane 203, and hydraulic pressure through hole 201 passes hydraulic pressure group sabot 202, is used to install hydraulic pressure stake 1; The fore-and-aft direction of described side plate 208 also respectively has a hydraulic pressure group sabot 202 that is positioned on the vertical side parallel with second vertical plane 206; Respectively there is one on two second vertical planes 206 perpendicular to second vertical plane 206 and stretch to the hydraulic pressure through hole 201 of hydraulic pressure group sabot 202; Hydraulic pressure through hole 201 passes hydraulic pressure group sabot 202, is used to install hydraulic pressure stake 1;
Described roll comprises bottom roll 3 and topping roll 4; Described topping roll 4 has two, and well-regulated ripple evenly is set on the topping roll 4, and the ripple of two topping rolls 4 is identical; Described bottom roll 3 also is two, and the surface of bottom roll 3 is provided with and the corresponding ripple of topping roll 4 external wavinesses; Distance between described two topping rolls 4 is less than the distance between two bottom rolls 3, and two topping roll 4 central axis distance is in the horizontal direction fixed, and the distance of vertical direction can be regulated;
Described roll is fixed in the roll stand frame 5; Roll stand frame 5 has four; There is bearing 503 at roll stand frame 5 two ends along its length; Respectively there is a hydraulic pressure mounting groove 502 at the two ends of roll stand frame 5; The two ends of roll are assemblied in respectively in two bearings 503 at roll stand frame 5 two ends, and the back side of roll stand frame 5 is the fenestral fabric reinforcing mat, and the fenestral fabric reinforcing mat is by forming with the perpendicular reinforcement gusset 501 of roll stand frame 5 length-wise axis with reinforcement gusset 501 square crossings that roll stand frame 5 length-wise axis parallel; The medial surface of described roll stand frame 5 is arcwall faces 504; The two ends of described four roll stand frames 5 are separately fixed in the corresponding position of convex pilot hole 204 of two side plates 208, and two topping rolls 4 are positioned at the top of convex pilot hole 204, and two bottom rolls 3 lay respectively at the both sides of convex pilot hole 204 bottoms;
Described hydraulic pressure stake 1 is fixed in the hydraulic pressure group sabot 202; The telescopic mast that the hydraulic pressure stake is 1 li passes hydraulic pressure through hole 201 and is connected with roll stand frame 5; Be fixed on the hydraulic pressure mounting groove 502 on the roll stand frame 5; Make roll stand frame 5 do stretching motion, drive the motion of roll through the motion of roll stand frame 5 along the central axial direction of hydraulic pressure stake 1; Described hydraulic pressure stake 1 has 8, and each roll stand frame 5 drives through two hydraulic pressure stakes 1, two hydraulic pressure stakes 1 lay respectively at the two ends of corresponding roll stand frame 5; Described topping roll 4 is done vertical moving up and down through the drive of hydraulic pressure stake 1; Bottom roll 3 seesaws along the flexible direction level of hydraulic pressure stake 1 through the drive of hydraulic pressure stake 1; Two hydraulic pressure stakes 1 on each roll keep being synchronized with the movement; Make moving synchronously of roll two ends, remain the central shaft keeping parallelism of bottom roll 3 and corresponding topping roll 4; Distance between described bottom roll 3 and the corresponding topping roll 4 relies on hydraulic pressure stake 1 to drive the fore-and-aft direction motion of bottom roll 3 and the vertical up-or-down movement of topping roll 4 is controlled and regulated;
The diameter of described hydraulic pressure group sabot 202 is greater than the thickness of side plate 208; Hydraulic pressure group sabot 202 is with after side plate 208 is connected; Fix through reinforcement again; The reinforcement two ends are connected respectively on the side of hydraulic pressure group sabot 202 and side plate 208, and described hydraulic pressure stake 1 is fixed in the hydraulic pressure group sabot 202 through screw.
Described four rolls respectively by four independently hydraulic motor directly drive, guarantee four roller main shaft run-in synchronisms by Hydraulic Synchronizing Valve.
Described hydraulic pressure stake 1 is all controlled by PLC control system with hydraulic motor.
Have on the face that contacts with roll stand frame 5 on the described convex pilot hole 204 to be coated with high-abrasive material, also can handle having the face that contacts to carry out carbo-nitriding with roll stand frame 5 on the described convex pilot hole 204.
Make a concrete explanation below in conjunction with specific embodiment.
Embodiment 1
Like Fig. 1, Fig. 2, Fig. 3, Fig. 4, shown in Figure 5, plant the corrugated plating veneer reeling machine, comprise hydraulic pressure stake 1, frame 2, roll and roll stand frame 5, described frame 2 is made up of connecting plate 207 and two side plates 208, and the two ends of connecting plate 207 are separately fixed on two side plates 208; Described side plate 208 upper surfaces have hydraulic pressure group sabot 202; The convex pilot hole 204 that " protruding " font is arranged in the middle of the side plate 208; There are first horizontal plane 203, two first vertical planes 205 and two second vertical planes 206 in convex pilot hole 204 inside; Two hydraulic pressure through holes 201 that make progress perpendicular to first horizontal plane 203 are arranged on first horizontal plane 203, and hydraulic pressure through hole 201 passes hydraulic pressure group sabot 202, is used to install hydraulic pressure stake 1; The fore-and-aft direction of described side plate 208 also respectively has a hydraulic pressure group sabot 202 that is positioned on the vertical side parallel with second vertical plane 206; Respectively there is one on two second vertical planes 206 perpendicular to second vertical plane 206 and stretch to the hydraulic pressure through hole 201 of hydraulic pressure group sabot 202; Hydraulic pressure through hole 201 passes hydraulic pressure group sabot 202, is used to install hydraulic pressure stake 1;
Described roll comprises bottom roll 3 and topping roll 4; Described topping roll 4 has two, and well-regulated ripple evenly is set on the topping roll 4, and the ripple of two topping rolls 4 is identical; Described bottom roll 3 also is two, and the surface of bottom roll 3 is provided with and the corresponding ripple of topping roll 4 external wavinesses; Distance between described two topping rolls 4 is less than the distance between two bottom rolls 3, and two topping roll 4 central axis distance is in the horizontal direction fixed, and the distance of vertical direction can be regulated;
Described roll is fixed in the roll stand frame 5; Roll stand frame 5 has four; There is bearing 503 at roll stand frame 5 two ends along its length; Respectively there is a hydraulic pressure mounting groove 502 at the two ends of roll stand frame 5; The two ends of roll are assemblied in respectively in two bearings 503 at roll stand frame 5 two ends, and the back side of roll stand frame 5 is the fenestral fabric reinforcing mat, and the fenestral fabric reinforcing mat is by forming with the perpendicular reinforcement gusset 501 of roll stand frame 5 length-wise axis with reinforcement gusset 501 square crossings that roll stand frame 5 length-wise axis parallel; The medial surface of described roll stand frame 5 is arcwall faces 504; The two ends of described four roll stand frames 5 are separately fixed in the corresponding position of convex pilot hole 204 of two side plates 208, and two topping rolls 4 are positioned at the top of convex pilot hole 204, and two bottom rolls 3 lay respectively at the both sides of convex pilot hole 204 bottoms;
Described hydraulic pressure stake 1 is fixed in the hydraulic pressure group sabot 202; The telescopic mast that the hydraulic pressure stake is 1 li passes hydraulic pressure through hole 201 and is connected with roll stand frame 5; Be fixed on the hydraulic pressure mounting groove 502 on the roll stand frame 5; Make roll stand frame 5 do stretching motion, drive the motion of roll through the motion of roll stand frame 5 along the central axial direction of hydraulic pressure stake 1; Described hydraulic pressure stake 1 has 8, and each roll stand frame 5 drives through two hydraulic pressure stakes 1, two hydraulic pressure stakes 1 lay respectively at the two ends of corresponding roll stand frame 5; Described topping roll 4 is done vertical moving up and down through the drive of hydraulic pressure stake 1; Bottom roll 3 seesaws along the flexible direction level of hydraulic pressure stake 1 through the drive of hydraulic pressure stake 1; Two hydraulic pressure stakes 1 on each roll keep being synchronized with the movement; Make moving synchronously of roll two ends, remain the central shaft keeping parallelism of bottom roll 3 and corresponding topping roll 4; Distance between described bottom roll 3 and the corresponding topping roll 4 relies on hydraulic pressure stake 1 to drive the fore-and-aft direction motion of bottom roll 3 and the vertical up-or-down movement of topping roll 4 is controlled and regulated;
The diameter of described hydraulic pressure group sabot 202 is 1.5 times of thickness of side plate 208; Hydraulic pressure group sabot 202 is fixed through reinforcement with after side plate 208 is connected again, and the reinforcement two ends are connected respectively on the side of hydraulic pressure group sabot 202 and side plate 208, and described hydraulic pressure stake 1 is fixed in the hydraulic pressure group sabot 202 through screw.
Described four rolls respectively by four independently hydraulic motor directly drive, guarantee four roller main shaft run-in synchronisms by Hydraulic Synchronizing Valve.
Described hydraulic pressure stake 1 is all controlled by PLC control system with hydraulic motor.
Have on the face that contacts with roll stand frame 5 on the described convex pilot hole 204 and be coated with high-abrasive material.
During use, at first first topping roll 401 is risen, pass plate between first topping roll 401 and first bottom roll 301 after; One end of plate is put between second topping roll 402 and second bottom roll 302, and is as shown in Figure 6, presses down first topping roll 401 this moment; Start four roll rotation; Rotation direction is as shown in the figure, and plate travels forward under the drive of roll, and state is as shown in Figure 7; Plate is processed into after the arc-shaped wave card, the roll counter-rotating is as shown in Figure 8, eliminate resilience, the two ends of plate can both be worked into, avoid the workpiece two ends that straightway is arranged; In order to consolidate the moulding of plate, again roll is just changeed, once more processing; As shown in Figure 9, further eliminate resilience, and eliminate the straightway at workpiece two ends; The product of gained is the arc of standard; Two ends do not have straightway, through adjusting four distances between the roll, can roll up the corrugated plating of different radii and need not change roll.
Embodiment 2
With embodiment 1, different is, the diameter of described hydraulic pressure group sabot 202 is 1.8 times of thickness of side plate 208; Have with roll stand frame 5 on the described convex pilot hole 204 and carry out carbo-nitriding on the face that contacts and handle.
Claims (5)
1. corrugated plating veneer reeling machine; Comprise hydraulic pressure stake (1), frame (2), roll and roll stand frame (5); It is characterized in that: described frame (2) is made up of connecting plate (207) and two side plates (208), and the two ends of connecting plate (207) are separately fixed on two side plates (208); Described side plate (208) upper surface has hydraulic pressure group sabot (202); The convex pilot hole (204) that " protruding " font is arranged in the middle of the side plate (208); There are first horizontal plane (203), two first vertical planes (205) and two second vertical planes (206) in convex pilot hole (204) inside; Two hydraulic pressure through holes (201) that make progress perpendicular to first horizontal plane (203) are arranged on first horizontal plane (203); Hydraulic pressure through hole (201) passes hydraulic pressure group sabot (202), is used to install hydraulic pressure stake (1); The fore-and-aft direction of described side plate (208) also respectively has a hydraulic pressure group sabot (202) that is positioned on the vertical side parallel with second vertical plane (206); Respectively there is one on two second vertical planes (206) perpendicular to second vertical plane (206) and stretch to the hydraulic pressure through hole (201) of hydraulic pressure group sabot (202); Hydraulic pressure through hole (201) passes hydraulic pressure group sabot (202), is used to install hydraulic pressure stake (1);
Described roll comprises bottom roll (3) and topping roll (4); Described topping roll (4) has two, and topping roll evenly is provided with well-regulated ripple on (4), and the ripple of two topping rolls (4) is identical; Described bottom roll (3) also is two, and the surface of bottom roll (3) is provided with and the corresponding ripple of topping roll (4) external waviness; Distance between described two topping rolls (4) is less than the distance between two bottom rolls (3), and two topping rolls (4) central axis distance is in the horizontal direction fixed, and the distance of vertical direction can be regulated;
Described roll is fixed in the roll stand frame (5); Roll stand frame (5) has four; There is bearing (503) at roll stand frame (5) two ends along its length; Respectively there is a hydraulic pressure mounting groove (502) at the two ends of roll stand frame (5); The two ends of roll are assemblied in respectively in two bearings (503) at roll stand frame (5) two ends, and the back side of roll stand frame (5) is the fenestral fabric reinforcing mat, and the fenestral fabric reinforcing mat is by forming with the perpendicular reinforcement gusset (501) of roll stand frame (5) length-wise axis with reinforcement gusset (501) square crossing that roll stand frame (5) length-wise axis parallels; The medial surface of described roll stand frame (5) is arcwall face (504); The two ends of described four roll stand frames (5) are separately fixed in the corresponding position of convex pilot hole (204) of two side plates (208); Two topping rolls (4) are positioned at the top of convex pilot hole (204), and two bottom rolls (3) lay respectively at the both sides of convex pilot hole (204) bottom;
Described hydraulic pressure stake (1) is fixed in the hydraulic pressure group sabot (202); The telescopic mast of hydraulic pressure stake (1) lining passes hydraulic pressure through hole (201) and is connected with roll stand frame (5); Be fixed on the hydraulic pressure mounting groove (502) on the roll stand frame (5); Make roll stand frame (5) do stretching motion, drive the motion of roll through the motion of roll stand frame (5) along the central axial direction of hydraulic pressure stake (1); Described hydraulic pressure stake (1) has 8, and each roll stand frame (5) drives through two hydraulic pressure stakes (1), two hydraulic pressure stakes (1) lay respectively at the two ends of corresponding roll stand frame (5); Described topping roll (4) is done vertical moving up and down through the drive of hydraulic pressure stake (1); Bottom roll (3) seesaws along the flexible direction level of hydraulic pressure stake (1) through the drive of hydraulic pressure stake (1); Two hydraulic pressure stakes (1) on each roll keep being synchronized with the movement; Make moving synchronously of roll two ends, remain the central shaft keeping parallelism of bottom roll (3) and corresponding topping roll (4); Distance between described bottom roll (3) and the corresponding topping roll (4) relies on hydraulic pressure stake (1) to drive the fore-and-aft direction motion of bottom roll (3) and the vertical up-or-down movement of topping roll (4) is controlled and regulated;
The diameter of described hydraulic pressure group sabot (202) is greater than the thickness of side plate (208); Hydraulic pressure group sabot (202) is with after side plate (208) is connected; Fix through reinforcement again; The reinforcement two ends are connected respectively on the side of hydraulic pressure group sabot (202) and side plate (208), and described hydraulic pressure stake (1) is fixed in the hydraulic pressure group sabot (202) through screw.
2. according to the said a kind of corrugated plating veneer reeling machine of claim 1, it is characterized in that: described four rolls respectively by four independently hydraulic motor directly drive, guarantee four roll run-in synchronisms by Hydraulic Synchronizing Valve.
3. according to the said a kind of corrugated plating veneer reeling machine of claim 2, it is characterized in that: described hydraulic pressure stake (1) and hydraulic motor are all controlled by PLC control system.
4. according to the said a kind of corrugated plating veneer reeling machine of claim 1, it is characterized in that: described convex pilot hole (204) is gone up to have on the face that contacts with roll stand frame (5) and is coated with high-abrasive material.
5. according to the said a kind of corrugated plating veneer reeling machine of claim 1, it is characterized in that: described convex pilot hole (204) is gone up with roll stand frame (5) has the face that contacts to carry out the carbo-nitriding processing.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210095383.6A CN102601182B (en) | 2012-04-01 | 2012-04-01 | Corrugated plate rolling machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210095383.6A CN102601182B (en) | 2012-04-01 | 2012-04-01 | Corrugated plate rolling machine |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN102601182A true CN102601182A (en) | 2012-07-25 |
| CN102601182B CN102601182B (en) | 2014-07-02 |
Family
ID=46519165
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201210095383.6A Active CN102601182B (en) | 2012-04-01 | 2012-04-01 | Corrugated plate rolling machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN102601182B (en) |
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104324988A (en) * | 2014-10-17 | 2015-02-04 | 燕山大学 | Symmetrical four-roller rolling process method and device |
| CN104338808A (en) * | 2013-07-30 | 2015-02-11 | 李玉波 | Manufacturing equipment for Omega-shaped steel skeleton of hollow-wall plastic-steel winding pipe |
| CN107745020A (en) * | 2017-11-16 | 2018-03-02 | 安徽德系重工科技有限公司 | A kind of hydraulic system of four-roller ripple veneer reeling machine |
| CN107755479A (en) * | 2017-11-16 | 2018-03-06 | 安徽德系重工科技有限公司 | A kind of split type four-roller ripple veneer reeling machine |
| CN109848261A (en) * | 2019-04-02 | 2019-06-07 | 河北天振工程技术有限公司 | A conical corrugated steel pipe rolling equipment |
| CN114850217A (en) * | 2022-07-05 | 2022-08-05 | 太原理工大学 | Rolling method of corrugated stainless steel/carbon steel composite plate with controllable bending radius |
Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP0150913A2 (en) * | 1984-02-01 | 1985-08-07 | General Motors Corporation | Roller tooling for forming corrugated strip |
| CN2621850Y (en) * | 2003-04-03 | 2004-06-30 | 朱源 | Metal corrugated tile bender |
| US20040237619A1 (en) * | 2001-07-18 | 2004-12-02 | Alessandro Caporusso | Control element adapted to prevent an external-flange angle iron from being twisted during its bending |
| CN2829930Y (en) * | 2005-10-11 | 2006-10-25 | 衡水益通金属制品有限责任公司 | Rolling bender for sheets of steel plates |
| CN201543697U (en) * | 2009-09-30 | 2010-08-11 | 安徽丰原化工装备有限公司 | Veneer reeling machine |
| CN201960016U (en) * | 2011-01-27 | 2011-09-07 | 衡水益通金属制品有限责任公司 | Four-roller four-axis driving arc machine for metal tube corrugated plate |
| CN202490858U (en) * | 2012-04-01 | 2012-10-17 | 安徽德系重工科技有限公司 | Corrugated plate veneer reeling machine |
-
2012
- 2012-04-01 CN CN201210095383.6A patent/CN102601182B/en active Active
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP0150913A2 (en) * | 1984-02-01 | 1985-08-07 | General Motors Corporation | Roller tooling for forming corrugated strip |
| US20040237619A1 (en) * | 2001-07-18 | 2004-12-02 | Alessandro Caporusso | Control element adapted to prevent an external-flange angle iron from being twisted during its bending |
| CN2621850Y (en) * | 2003-04-03 | 2004-06-30 | 朱源 | Metal corrugated tile bender |
| CN2829930Y (en) * | 2005-10-11 | 2006-10-25 | 衡水益通金属制品有限责任公司 | Rolling bender for sheets of steel plates |
| CN201543697U (en) * | 2009-09-30 | 2010-08-11 | 安徽丰原化工装备有限公司 | Veneer reeling machine |
| CN201960016U (en) * | 2011-01-27 | 2011-09-07 | 衡水益通金属制品有限责任公司 | Four-roller four-axis driving arc machine for metal tube corrugated plate |
| CN202490858U (en) * | 2012-04-01 | 2012-10-17 | 安徽德系重工科技有限公司 | Corrugated plate veneer reeling machine |
Cited By (11)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104338808A (en) * | 2013-07-30 | 2015-02-11 | 李玉波 | Manufacturing equipment for Omega-shaped steel skeleton of hollow-wall plastic-steel winding pipe |
| CN104338808B (en) * | 2013-07-30 | 2017-05-17 | 李玉波 | Manufacturing equipment for Omega-shaped steel skeleton of hollow-wall plastic-steel winding pipe |
| CN104324988A (en) * | 2014-10-17 | 2015-02-04 | 燕山大学 | Symmetrical four-roller rolling process method and device |
| CN104324988B (en) * | 2014-10-17 | 2016-05-04 | 燕山大学 | Symmetrical expression four roller curling process method and devices |
| CN107745020A (en) * | 2017-11-16 | 2018-03-02 | 安徽德系重工科技有限公司 | A kind of hydraulic system of four-roller ripple veneer reeling machine |
| CN107755479A (en) * | 2017-11-16 | 2018-03-06 | 安徽德系重工科技有限公司 | A kind of split type four-roller ripple veneer reeling machine |
| CN107755479B (en) * | 2017-11-16 | 2023-07-25 | 安徽德系重工科技有限公司 | Split four-roller corrugated plate bending machine |
| CN107745020B (en) * | 2017-11-16 | 2023-08-01 | 安徽德系重工科技有限公司 | Hydraulic system of four-roller corrugated plate bending machine |
| CN109848261A (en) * | 2019-04-02 | 2019-06-07 | 河北天振工程技术有限公司 | A conical corrugated steel pipe rolling equipment |
| CN114850217A (en) * | 2022-07-05 | 2022-08-05 | 太原理工大学 | Rolling method of corrugated stainless steel/carbon steel composite plate with controllable bending radius |
| CN114850217B (en) * | 2022-07-05 | 2022-10-04 | 太原理工大学 | Rolling method of corrugated stainless steel/carbon steel composite plate with controllable bending radius |
Also Published As
| Publication number | Publication date |
|---|---|
| CN102601182B (en) | 2014-07-02 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN102601182B (en) | Corrugated plate rolling machine | |
| CN201172057Y (en) | Universal mill | |
| CN106964648B (en) | A kind of intelligent universal mill of high rigidity | |
| CN101537452A (en) | Method for processing C-shaped bend arc purline | |
| CN202490858U (en) | Corrugated plate veneer reeling machine | |
| CN101817039A (en) | Stainless steel honeycomb inclined-tube wave plate forming method for water treatment and forming device | |
| CN203061616U (en) | Production line of frame-shaped profile provided with notch | |
| CN101537426A (en) | Continuous rolling and forming production line of cable bridge | |
| CN101559451A (en) | Process and device for integrally repairing U-shaped steel arched beam rigid telescope support | |
| CN105583230A (en) | Large thick-wall special-shaped pipe cold roll forming method | |
| CN101985140B (en) | Bending forming method and device for circular edge section | |
| CN104801578A (en) | Bending method for three-roller plate bending machine | |
| CN201300481Y (en) | Concrete precast element centrifugal shaping device | |
| CN101596742B (en) | Smoke-air duct shocking casting machine | |
| CN104148455B (en) | Heavy steel plate storehouse spins up molding manufacturing system | |
| CN203426703U (en) | Corrugated steel web forming system | |
| CN111360064A (en) | Device and method for preparing special-shaped steel by local heating and cold bending forming | |
| CN103551424B (en) | Two bulb plate lateral bending straightening mechanism | |
| CN1020072C (en) | Continuous rotting mill for cold-roeled threaded reinforcing bar | |
| CN101407090B (en) | Centrifugal shaper for concrete prefabricated element | |
| CN204545041U (en) | Multi-purpose bending machine | |
| CN210647805U (en) | A tractor for profiles | |
| CN102513418A (en) | Flexible roll bending forming device with adjustable roll gap | |
| CN202893802U (en) | H-section steel rolling equipment | |
| CN201386872Y (en) | Corner insert for fixed flange |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C06 | Publication | ||
| PB01 | Publication | ||
| C10 | Entry into substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| PE01 | Entry into force of the registration of the contract for pledge of patent right | ||
| PE01 | Entry into force of the registration of the contract for pledge of patent right |
Denomination of invention: Corrugated plate rolling machine Effective date of registration: 20190621 Granted publication date: 20140702 Pledgee: Hengshan Ma'anshan finance Company limited by guarantee Pledgor: ANHUI DEXI DHI TECHNOLOGY Co.,Ltd. Registration number: 2019340000325 |
|
| PC01 | Cancellation of the registration of the contract for pledge of patent right | ||
| PC01 | Cancellation of the registration of the contract for pledge of patent right |
Date of cancellation: 20220829 Granted publication date: 20140702 Pledgee: Hengshan Ma'anshan finance Company limited by guarantee Pledgor: ANHUI DEXI DHI TECHNOLOGY Co.,Ltd. Registration number: 2019340000325 |
|
| PE01 | Entry into force of the registration of the contract for pledge of patent right | ||
| PE01 | Entry into force of the registration of the contract for pledge of patent right |
Denomination of invention: Corrugated plate rolling machine Effective date of registration: 20230525 Granted publication date: 20140702 Pledgee: Anhui Ma'anshan Rural Commercial Bank Co.,Ltd. Pledgor: ANHUI DEXI DHI TECHNOLOGY Co.,Ltd. Registration number: Y2023980041834 |