CN101792048B - Scattered garbage collecting device and method for negative pressure pipeline conveying - Google Patents

Scattered garbage collecting device and method for negative pressure pipeline conveying Download PDF

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CN101792048B
CN101792048B CN200910198908.7A CN200910198908A CN101792048B CN 101792048 B CN101792048 B CN 101792048B CN 200910198908 A CN200910198908 A CN 200910198908A CN 101792048 B CN101792048 B CN 101792048B
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garbage
negative pressure
scattered
conveying
pipeline
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CN101792048A (en
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周治荣
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Lianyi Environmental Sanitation Equipment Co ltd
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Abstract

The invention relates to a pipeline conveying and automatic collecting system, in particular to a negative pressure pipeline conveying scattered garbage collecting device and a method, which adopt negative pressure to collect garbage, collect the scattered garbage generated in the garbage compression process by utilizing a front end collecting port arranged at an appointed position, suck the collected scattered garbage into a pipeline by using negative pressure generated by a fan set vacuum pump, send the garbage to a garbage separator through a conveying pipeline, send the garbage to a transfer station discharge chute after gas-solid separation, connect conveying gas after the gas-solid separation to a tail gas treatment system of a transfer station, and discharge the conveying gas to the outside after treatment. Compared with the prior art, the garbage collection device is simple and convenient to operate and control, can effectively monitor the whole garbage treatment process, is humanized and environment-friendly, greatly reduces the pollution of scattered garbage, has higher collection efficiency, reduces the cost, can adjust the power of the vacuum pump, can effectively reduce the power consumption, can also reduce the abrasion of the garbage conveying pipe, and can greatly reduce the labor cost and the related cost.

Description

负压管道输送散落垃圾收集装置及方法Negative pressure pipeline transportation scattered garbage collection device and method

技术领域 technical field

本发明涉及管道输送和自动收集系统,具体地说是一种负压管道输送散落垃圾收集装置及方法。The invention relates to a pipeline transportation and automatic collection system, in particular to a negative pressure pipeline transportation scattered garbage collection device and method.

背景技术 Background technique

生活垃圾收运和处理过程中,设备运输中和设备的交接点,会经常产生垃圾和污液散落的现象,例如小型垃圾站、中转站等。小型垃圾站、大型中转站是连接垃圾产生源头和末端处置系统的结合点,起到中转过度作用。作为处理城市垃圾收集的工艺主要方案之一,无论立式、水平式或是其它处理工艺的生活垃圾中转站或在中转站经处理过后的2次垃圾,最终目的就是要让垃圾在转运过中提高大型垃圾运输车的车厢内垃圾密实度,变泡为实。但由于国内垃圾成分的特殊性,再先进的转运设备在处理过程中也会在压缩机及垃圾集装箱工作时出现个别部位的垃圾散落在转运站车间内现象,造成环境的二次污染现象,并且车间内的工作人员也会造成一定程度的危害。During the collection, transportation and treatment of domestic waste, during equipment transportation and at the handover point of equipment, garbage and sewage will often be scattered, such as small garbage stations, transfer stations, etc. Small garbage stations and large transfer stations are the joint points connecting the source of garbage generation and the terminal disposal system, and play the role of transition. As one of the main schemes for processing urban waste collection, the ultimate goal is to make the garbage in the process of transfer Improve the compactness of the garbage in the compartment of the large garbage truck, turning bubbles into solids. However, due to the particularity of domestic waste components, no matter how advanced the transfer equipment is in the processing process, some parts of the garbage will be scattered in the workshop of the transfer station when the compressor and the garbage container are working, causing secondary pollution to the environment, and Workers in the workshop will also cause a certain degree of harm.

到目前为止只能采用人力清洁的方式,即用人工清扫、用水冲洗等方式,此举耗费了大量的人力及水资源。So far, only manual cleaning methods can be used, that is, manual cleaning, water washing, etc., which consume a lot of manpower and water resources.

发明内容 Contents of the invention

本发明的目地是根据国际先进技术,研制出居于国际领先地位的垃圾压缩转运综合处理系统、垃圾分选系统及垃圾自动收集系统等。凭借多年来对垃圾收集处理的丰富经验及自身技术优势,将国际上最先进的真空垃圾收集系统加以完善,技术改良,提供一种结构新颖的负压管道输送散落垃圾收集装置和方法。The purpose of the present invention is to develop a comprehensive treatment system for garbage compression and transfer, a garbage sorting system and an automatic garbage collection system that are in the leading position in the world according to the international advanced technology. Relying on the rich experience in garbage collection and treatment for many years and its own technical advantages, the most advanced vacuum garbage collection system in the world is improved, and the technology is improved to provide a novel structure negative pressure pipeline transportation scattered garbage collection device and method.

为实现上述目的,设计一种负压管道输送散落垃圾收集装置,包括垃圾收集输送管道、垃圾分离器、除尘除臭设备,计算机控制系统,其特征在于排风管道一端连接风机组真空泵排气管,风机组真空泵吸气管一端连接垃圾分离器装置上部,垃圾分离器左侧连接垃圾输送管,垃圾输送管上设有若干个垃圾收集点,垃圾分离器下方设有管道,管道一端与垃圾分离器之间设有刀闸阀,管道另一端通向地坑中的卸料槽,卸料槽下方连接连接垃圾压缩机,压缩机出口对接垃圾集装箱体,所述的收集口装置、垃圾分离器装置、风机组真空泵装置设有计算机控制系统,起动讯号和计算机的控制信号同时由存储器取出,起动讯号用来使计算机输入信号同步,控制起动讯号与收集装置、分离器装置、风机组真空泵输出的交流信号同步,计算机系统显示及控制讯号;垃圾输送管上设有机口收集点、链板收集点、机身收集点、机尾收集点,每个收集点处各设有一刀闸阀;In order to achieve the above purpose, a negative pressure pipeline transportation scattered garbage collection device is designed, including garbage collection and transportation pipelines, garbage separators, dust removal and deodorization equipment, and a computer control system. It is characterized in that one end of the exhaust pipeline is connected to the exhaust pipe of the vacuum pump of the fan unit One end of the suction pipe of the vacuum pump of the fan unit is connected to the upper part of the garbage separator device, and the left side of the garbage separator is connected to the garbage conveying pipe. There are several garbage collection points on the garbage conveying pipe, and there is a pipeline under the garbage separator, and one end of the pipeline is separated from the garbage. There is a knife gate valve between the containers, the other end of the pipeline leads to the unloading chute in the pit, the garbage compressor is connected under the unloading chute, the outlet of the compressor is connected to the garbage container body, the collection port device, the garbage separator device The vacuum pump device of the fan unit is equipped with a computer control system. The starting signal and the control signal of the computer are taken out from the memory at the same time. The starting signal is used to synchronize the input signal of the computer and control the communication between the starting signal and the output of the collection device, the separator device, and the vacuum pump of the fan unit. The signals are synchronized, and the computer system displays and controls the signals; the garbage conveying pipe is equipped with machine mouth collection points, chain plate collection points, fuselage collection points, and machine tail collection points, and each collection point is equipped with a knife gate valve;

采用负压收集垃圾,利用布置在指定位置的前端收集口将垃圾压缩过程中产生的散落垃圾进行收集,并用风机组产生的负压将收集的散落垃圾吸入管道,并经输送管道送至垃圾分离器,经气固分离后送回转运站卸料槽,固气分离后的输送气体,会连接到中转站的尾气处理系统,经处理后排放至室外。Use negative pressure to collect garbage, use the front-end collection port arranged at the designated position to collect the scattered garbage generated during the garbage compression process, and use the negative pressure generated by the fan unit to suck the collected scattered garbage into the pipeline, and send it to the garbage separation through the conveying pipeline After gas-solid separation, it is sent back to the unloading chute of the transfer station. The conveyed gas after solid-gas separation will be connected to the tail gas treatment system of the transfer station, and will be discharged outdoors after treatment.

采用负压管道输送散落垃圾收集装置,可以将小型垃圾站及垃圾转运站车间内个别部分产生的散落垃圾自动进行收集并送回到卸料槽,避免散落的垃圾在车间内长时间停留而造成对环境的二次污染和对工作人员的危害。由于是自动收集设备,避免用人工清扫、用水冲洗等方式,减少了人力工作量及用水量。Negative pressure pipelines are used to transport scattered garbage collection devices, which can automatically collect scattered garbage generated in individual parts of small garbage stations and garbage transfer station workshops and send them back to the unloading chute to avoid scattered garbage staying in the workshop for a long time. Secondary pollution to the environment and harm to staff. Because it is an automatic collection device, manual cleaning and water washing are avoided, which reduces the workload of manpower and water consumption.

本发明与现有技术相比,操控简便,能有效的监察整个处理垃圾的程序,人性环保,大幅降低了散落垃圾的污染,同时收集效率更高,降低成本,可调整真空泵功率,除了能有效地减少用电量外,也可减少对垃圾输送管的磨损,同时可以大幅度降低人力成本和相关费用。Compared with the prior art, the present invention is easy to operate, can effectively monitor the entire garbage disposal procedure, is humane and environmentally friendly, greatly reduces the pollution of scattered garbage, and at the same time has higher collection efficiency, lower costs, and can adjust the power of the vacuum pump. In addition to greatly reducing electricity consumption, it can also reduce the wear and tear on the garbage conveying pipes, and at the same time can greatly reduce labor costs and related expenses.

附图说明 Description of drawings

下面结合附图和实施例对本发明进一步说明。The present invention will be further described below in conjunction with the accompanying drawings and embodiments.

图1为本发明的结构示意图。Fig. 1 is a structural schematic diagram of the present invention.

图2为本发明的计算机控制原理图。Fig. 2 is a computer control schematic diagram of the present invention.

指定图1为摘要附图Designate Figure 1 as Abstract Figure

图1中的1.机门收集点2.链板收集点3.机身收集点4.机尾收集点5.进风阀6.刀闸阀7.蝶阀8.垃圾分离器9.垃圾进入口10.刀闸阀11.排风管接口12.垃圾排放口A.垃圾压缩机B.垃圾集装箱体C.卸料槽D.接转运坡度In Figure 1, 1. Door collection point 2. Chain plate collection point 3. Fuselage collection point 4. Tail collection point 5. Air intake valve 6. Knife gate valve 7. Butterfly valve 8. Garbage separator 9. Garbage inlet 10. Knife gate valve 11. Exhaust pipe interface 12. Garbage discharge port A. Garbage compressor B. Garbage container body C. Unloading chute D. Transfer slope

图2中的13.计算机14.收集口15.分离器16.风机组17.显示及监控信号18.启动讯号13. Computer 14. Collection port 15. Separator 16. Fan unit 17. Display and monitoring signal 18. Start signal in Figure 2

具体实施方式 Detailed ways

小型垃圾站的机房对接位,收运时会产生垃圾和污水散落现象。日常的生活垃圾经由专用车辆被收集到转运站,经投料车间投入到转运站卸料槽地坑内,后由机械传送装置传送到垃圾压缩机内进行压缩,由泡变实。在压缩过程中、压缩完成垃圾转运箱和压缩机分离时都会产生少量的垃圾的散落现象。The docking position of the machine room of the small garbage station will cause garbage and sewage to scatter during collection and transportation. Daily domestic waste is collected to the transfer station by special vehicles, put into the pit of the discharge chute of the transfer station through the feeding workshop, and then transferred to the garbage compressor by the mechanical transmission device for compression, from foam to solid. During the compression process, when the compression is completed, the garbage transfer box and the compressor are separated, and a small amount of garbage will be scattered.

设置了散落垃圾收集装置,这些散落的垃圾就会掉到预先设置好的收集口内,并作短时间暂存,当散落的垃圾达到一定量后,散落垃圾收集系统的风机就会启动,使输送管道内产生一定的负压气流,后收集口端的控制阀开启,这些暂存的垃圾就会被负压吸入管路并随气流在管道内运动,被输送卸料槽上部到垃圾分离器内进行气体与固体的分离,分离后的固定经分离器下部的排放管送回投卸料槽,重新送到压缩机压缩,分离的气体经排气管路送到除尘除臭设备进行处理,最后排至室外。When the scattered garbage collection device is installed, the scattered garbage will fall into the pre-set collection port and be temporarily stored for a short time. When the scattered garbage reaches a certain amount, the fan of the scattered garbage collection system will start to make the conveying A certain negative pressure airflow is generated in the pipeline, and then the control valve at the collection port is opened, and the temporarily stored garbage will be sucked into the pipeline by the negative pressure and move in the pipeline with the airflow, and will be transported to the upper part of the discharge chute to the garbage separator for disposal. Separation of gas and solids, the separated solids are sent back to the feeding and unloading tank through the discharge pipe at the lower part of the separator, and then sent to the compressor for compression, the separated gas is sent to the dust removal and deodorization equipment through the exhaust pipeline for treatment, and finally discharged to the outside.

以上就是整个负压管道输送散落垃圾收集装置的生产过程。The above is the production process of the whole negative pressure pipeline conveying scattered garbage collection device.

Claims (3)

1. a negative pressure pipeline conveying scattered garbage collecting device, comprise refuse collection delivery duct, garbage separator, dedusting deodorizing device, computer control system, it is characterized in that exhaust duct one end connecting fan group vacuum pump freeing pipe, blower fan group vacuum pump aspirate tube one end connects garbage separator top, garbage separator left side connects refuse conveying pipe, refuse conveying pipe is provided with several garbage collection points, garbage separator below is provided with pipeline, between pipeline one end and garbage separator, be provided with knife gate valve, the pipeline other end leads to the blowpit in melt pit, collect mouth, garbage separator, blower fan group vacuum pump is provided with computer control system, the control signal of start signal and computing machine is taken out by memory device simultaneously, start signal is used for making computer input signal synchronous, control start signal and gathering-device, separator, the AC signal of blower fan group vacuum pump output is synchronous, computer system shows and control signal.
2. a kind of negative pressure pipeline conveying scattered garbage collecting device according to claim 1, is characterized in that refuse conveying pipe is provided with machine mouth bleeding point, carrier bar bleeding point, fuselage bleeding point, tail bleeding point, and each bleeding point place is respectively provided with a knife gate valve.
3. the method for a negative pressure pipeline conveying scattered garbage collecting device as claimed in claim 1, it is characterized in that adopting negative pressure to collect rubbish, utilization is arranged in the front end collection mouthful of assigned address the rubbish that is scattered producing in garbage-compressing process is collected, and the negative pressure producing with blower fan group vacuum pump is by the rubbish upstream line that is scattered of collecting, and deliver to garbage separator through delivery duct, after gas solid separation, send transfer point blowpit back to, conveying gas after solid and gas separates, the exhaust treatment system of fighting in different parts in can being connected to, is disposed to outdoor after treatment.
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CN105501773A (en) * 2016-01-05 2016-04-20 洛阳盛豫重工机械有限公司 Method for using garbage compressing and recycling vacuum packaging machine

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CN1747881A (en) * 2003-04-24 2006-03-15 安域神曹舒公司 Automated next-hop algorithm for multi-branch refuse collection system
CN1847110A (en) * 2005-04-11 2006-10-18 张涉 Garbage collecting and transporting vacuum pipeline system
CN201580748U (en) * 2009-11-17 2010-09-15 联谊环卫设备有限公司 Scattered garbage collection device with negative pressure pipeline transportation

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FI122682B (en) * 2007-09-18 2012-05-31 Maricap Oy Waste shipment system

Patent Citations (4)

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Publication number Priority date Publication date Assignee Title
CN1361744A (en) * 1999-07-16 2002-07-31 森特拉尔萨格有限公司 Adaptive prediction-based control of a vacuum refuse collection system
CN1747881A (en) * 2003-04-24 2006-03-15 安域神曹舒公司 Automated next-hop algorithm for multi-branch refuse collection system
CN1847110A (en) * 2005-04-11 2006-10-18 张涉 Garbage collecting and transporting vacuum pipeline system
CN201580748U (en) * 2009-11-17 2010-09-15 联谊环卫设备有限公司 Scattered garbage collection device with negative pressure pipeline transportation

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