CN101790424A - Coating material charging device - Google Patents

Coating material charging device Download PDF

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Publication number
CN101790424A
CN101790424A CN200880104540A CN200880104540A CN101790424A CN 101790424 A CN101790424 A CN 101790424A CN 200880104540 A CN200880104540 A CN 200880104540A CN 200880104540 A CN200880104540 A CN 200880104540A CN 101790424 A CN101790424 A CN 101790424A
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CN
China
Prior art keywords
coating
coating material
discharge path
full
feed path
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CN200880104540A
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Chinese (zh)
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CN101790424B (en
Inventor
山崎勇
森贵宣
中根慎一
阿知波德幸
原田幸太
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Trinity Industrial Corp
Toyota Motor Corp
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Trinity Industrial Corp
Toyota Motor Corp
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05BSPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
    • B05B12/00Arrangements for controlling delivery; Arrangements for controlling the spray area
    • B05B12/14Arrangements for controlling delivery; Arrangements for controlling the spray area for supplying a selected one of a plurality of liquids or other fluent materials or several in selected proportions to a spray apparatus, e.g. to a single spray outlet
    • B05B12/1463Arrangements for controlling delivery; Arrangements for controlling the spray area for supplying a selected one of a plurality of liquids or other fluent materials or several in selected proportions to a spray apparatus, e.g. to a single spray outlet separate containers for different materials to be sprayed being moved from a first location, e.g. a filling station, where they are fluidically disconnected from the spraying apparatus, to a second location, generally close to the spraying apparatus, where they are fluidically connected to the latter
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05BSPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
    • B05B12/00Arrangements for controlling delivery; Arrangements for controlling the spray area
    • B05B12/08Arrangements for controlling delivery; Arrangements for controlling the spray area responsive to condition of liquid or other fluent material to be discharged, of ambient medium or of target ; responsive to condition of spray devices or of supply means, e.g. pipes, pumps or their drive means
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05BSPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
    • B05B12/00Arrangements for controlling delivery; Arrangements for controlling the spray area
    • B05B12/14Arrangements for controlling delivery; Arrangements for controlling the spray area for supplying a selected one of a plurality of liquids or other fluent materials or several in selected proportions to a spray apparatus, e.g. to a single spray outlet
    • B05B12/1409Arrangements for controlling delivery; Arrangements for controlling the spray area for supplying a selected one of a plurality of liquids or other fluent materials or several in selected proportions to a spray apparatus, e.g. to a single spray outlet the selection means being part of the discharge apparatus, e.g. part of the spray gun
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05BSPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
    • B05B15/00Details of spraying plant or spraying apparatus not otherwise provided for; Accessories

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  • Coating Apparatus (AREA)
  • Spray Control Apparatus (AREA)
  • Electrostatic Spraying Apparatus (AREA)
  • Details Or Accessories Of Spraying Plant Or Apparatus (AREA)
  • Nozzles (AREA)
  • Cleaning By Liquid Or Steam (AREA)

Abstract

The amount of a coating material discharged to the outside of a coating material supply route in an air bleeding process is reduced. A coating material charging device (10) has a cartridge installation section (12), the coating material supply route (70), a trigger valve (72), a coating material supply device (20), a discharge route (76), a selection device (48), a coating material sensor (42), and a controller (80). The coating material supply route (70) communicates with a coating material cartridge (1) installed on the cartridge installation section (12). The coating material supply device (20) sends the coating material to the coating material supply path (70). The trigger valve (72) changes between communication and disconnection between the coating material supply route (70) and the coating material cartridge (1). The discharge route (76) communicates with the coating material supply route (70). The coating material sensor (42) detects the coating material in the discharge route (76). The controller (80) is connected to the coating material sensor (42) and the selection device (48). When the coating material sensor (42) detects the coating material, the controller (80) causes the selection device (48) to totally close the discharge route.

Description

Coating material charging device
Technical field
The application advocates the priority based on the Japan's patent application that proposed on August 31st, 2007 2007-225131 number.The full content of this application is all quoted in this manual.
The present invention relates to the coating material charging device of filling paint in coating material cartridge.
Background technology
A kind of vehicle body to motor vehicle etc. carries out the painting device of application.Painting device uses the coating material cartridge that is installed in the painting device to carry out application.Coating material cartridge can repeat filling paint.Filling paint need use coating material charging device (for example, patent documentation 1) once more in coating material cartridge.
Coating material charging device in the patent documentation 1 has paint feeding device, box installation portion and coating feed path.When filling paint in coating material cartridge, coating material cartridge is installed on the box installation portion.The coating of being supplied with by paint feeding device is filled in the coating material cartridge via the coating feed path.
Patent documentation 1: TOHKEMY 2000-176328 communique
When filling paint in coating material cartridge, in the coating feed path, there is air, meeting entrained air in coating material cartridge.Thus, before filling paint in coating material cartridge, need carry out coating is passed out in the coating feed path, and eliminate operation by the air that coating is extruded the air in the coating feed path.
Eliminate in the operation at air, the force and velocity of a current of the coating of sending in the coating feed path is strong more, and it is short more that air is eliminated the time of operation.Yet the force and velocity of a current of the coating of sending in the coating feed path is strong more, and the coating that is discharged in the lump outside the coating feed path with air is many more.That is, the air in the coating feed path is being extruded fully, after then beginning to discharge coating, during till stop to send coating, can discharged a lot of coating in vain.
Summary of the invention
The present invention In view of the foregoing makes just, and its purpose is to provide the technology of a kind of minimizing discarded coating content in the air elimination operation of coating material charging device.
Coating material charging device described in this specification has box installation portion, coating feed path, first switching device shifter, paint feeding device, discharge path, second switching device shifter, coating sensor and control device.On the box installation portion, can load and unload coating material cartridge.The coating feed path is communicated with coating material cartridge on being installed in the box installation portion.First switching device shifter disconnects with the connected sum that is installed in the coating material cartridge on the box installation portion the coating feed path and switching.Paint feeding device passes out to coating in the coating feed path.Discharge path is communicated with the coating feed path.Second switching device shifter switches the full-gear and the full-shut position of discharge path.The coating sensor detects the coating in the discharge path.Control device is connected on the coating sensor and second switching device shifter.And this control device switches to full-shut position by second switching device shifter with discharge path when the coating sensor detects coating.
In this coating material charging device, disconnect coating feed path and coating material cartridge with first switching device shifter, make discharge path form full-gear with second switching device shifter, and send coating to the coating feed path by paint feeding device, eliminate operation thereby implement air.Air in the coating feed path is expressed into discharge path by coating.After air in the coating feed path extruded fully, coating is flow in the discharge path.The coating that flow in the discharge path is detected by the coating sensor.After the coating sensor detects coating, immediately discharge path is switched to full-shut position by second switching device shifter.Finish air this moment and eliminate operation.
According to this coating material charging device, detect the end that air is eliminated operation reliably by the coating sensor, and finish unnecessary coating discharging immediately.Thereby can reduce air and eliminate coating content discarded in the operation.
Preferably, in this coating material charging device, second switching device shifter can also switch to discharge path partial closure's state of partial closure.And, be to detect the situation of coating under the coating feed path with the coating material cartridge disconnection and the coating sensor that are installed on the box installation portion at first switching device shifter, control device is kept second switching device shifter makes it be in partial closure's state.
According to this structure, when implementing air elimination operation, can be with discharge path partial closure.After discharge path partial closure, can apply stronger resistance by the coating in flowing into discharge path.Consequently, the flow velocity of coating when flowing into discharge path reduced significantly.In addition, during when coating in will remaining in the coating feed path is discharged or with cleaning fluid cleaning dope feed path, can make discharge path form full-gear by second switching device shifter.
According to this coating material charging device, can further reduce at air and eliminate coating content discarded in the operation.
Preferably, second switching device shifter has discharge path is switched to first valve of full-gear and full-shut position and second valve that discharge path is switched to full-shut position and local closed state.
Thus, can make the formation simply of second switching device shifter of the full-gear, full-shut position and the local closed state that switch discharge path.
Preferably, in this coating material charging device, the area of the discharge path of the partial closure's state that is formed by second switching device shifter is in below 1/10 of area of the discharge path of full-gear.
According to this structure, can more effectively reduce the flow velocity of the coating in the discharge path.
Preferably, the coating sensor disposes to such an extent that more lean on upstream side than second switching device shifter.
By the coating sensor is configured near the coating feed path, can earlier detect coating and flow in the discharge path.Thus, can second switching device shifter be switched to closed state, reduce being discharged to the outer coating of coating feed path in the stage more early.
Preferably, this coating material charging device has washing fluid feedway from washing fluid to the coating feed path that send.Preferably, under this situation, at the washing fluid feedway washing fluid is passed out in the process of discharge path, even the coating sensor detects coating, control device also maintains full-gear by second switching device shifter with discharge path.
In this coating material charging device, disconnect coating feed path and coating material cartridge with first switching device shifter, and make discharge path become full-gear with second switching device shifter, send washing fluid with the washing fluid feedway to the coating feed path, can implement the matting that the coating feed path is cleaned thus.Coating in the coating feed path is cleaned fluid and is expressed in the discharge path.The coating that is expressed in the discharge path is detected by the coating sensor.At this moment, if control device makes discharge path form full-shut position, then can not normally implement matting.In matting, different with air elimination operation, be in full-gear even when the coating sensor detects coating, also will keep discharge path.
To this, in this coating material charging device, control device is sent in the process of washing fluid to discharge path at the washing fluid feedway, also keeps discharge path with second switching device shifter and is in full-gear even the coating sensor detects coating.Thus, can normally implement matting.
Preferably, this coating material charging device has timer, and it is connected with control device, and instrumentation begins to supply with coating elapsed time afterwards by described paint feeding device.When the coating sensor is in moment below first scheduled time when detecting coating in the instrumentation time of timer, the moment that control device reaches second scheduled time longer than first scheduled time in the instrumentation time of timer switches to full-shut position with second switching device shifter; When the coating sensor did not all detect coating till the instrumentation time of timer reaches the moment of the 3rd scheduled time of growing than second scheduled time, control device switched to full-shut position in this moment with second switching device shifter.In addition, first scheduled time can be 0 second, and second scheduled time and the 3rd scheduled time can equate.
According to this structure,, can reduce the coating that goes out of use even, also can implement air reliably and eliminate operation under the situation that coating sensor generation flase drop is surveyed or under the situation of coating sensor damage.
In this manual, provide and to have reduced other coating material charging devices that are discharged to the outer coating content of coating feed path.That is, other coating sensors have box installation portion, coating feed path, first switching device shifter, discharge path, first valve and second valve.The box installation portion can be for the coating material cartridge loading and unloading.The coating feed path is communicated with coating material cartridge on being installed in the box installation portion.First switching device shifter disconnects with the connected sum that is installed in the coating material cartridge on the box installation portion the coating feed path and switching.Paint feeding device passes out to coating in the coating feed path.Discharge path is communicated with the coating feed path.First valve switches the full-gear and the full-shut position of discharge path.Second valve switches the full-shut position and the local closed state of discharge path.
In this coating material charging device, disconnect coating feed path and coating material cartridge with first switching device shifter, make discharge path become partial closure's state with second valve, send coating with paint feeding device to the coating feed path, eliminate operation thereby implement air.Air in the coating feed path is expressed in the discharge path by coating.After air in the coating feed path was extruded fully, then coating flow in the discharge path.In the moment of coating inflow discharge path, finish air and eliminate.In the moment confirming that the air elimination finishes, make discharge path become full-shut position with first valve.Eliminate to finish from air the time be carved into till confirming this end and making discharge path become full-shut position during, coating is discharged in vain.
In this coating material charging device, discharge path is sealed partly, and therefore the coating that flow in the discharge path is applied in stronger resistance, and the flow velocity of coating reduces significantly when coating flow into discharge path.That is, eliminate the moment that finishes at air, the flow velocity of coating reduces significantly.Therefore, can reduce air and eliminate later coating of discharging in vain of the moment that finishes.
By this coating material charging device, can reduce at air and eliminate coating content discarded in the operation.
The coating content that in air elimination operation, is discharged to outside the coating feed path can be reduced according to the present invention, thereby the coating of waste gas can be reduced.Thus, can cut down and the corresponding cost of discarded coating that is reduced.
Description of drawings
Fig. 1 is the structured flowchart of the coating material charging device of present embodiment.
Fig. 2 is the block diagram of control system that the coating material charging device of present embodiment is shown.
Fig. 3 is the flow chart of control step that the matting middle controller of present embodiment is shown.
Fig. 4 is the flow chart that air that present embodiment is shown is eliminated the control step of operation middle controller.
Fig. 5 is the flow chart of control step that the coating filling work procedure middle controller of present embodiment is shown.
Fig. 6 is the figure that second dump valve that present embodiment is shown is in the relation between the flow in unit interval of the aperture area of discharge path under partial closure's state and the coating in the discharge path.
The specific embodiment
Below list the principal character of the embodiment of following record.
(feature 1) paint feeding device is supplied with multiple coating to the fluid feed path.
(feature 2) washing fluid feedway is supplied with two kinds of cleaning fluid and air to the fluid feed path.
(feature 3) coating sensor has photoelectric tube.
Embodiment
The embodiment described coating material charging device of the present invention having been specialized with reference to description of drawings.Fig. 1 shows the structured flowchart of coating material charging device 10.As shown in Figure 1, coating material charging device 10 is by box installation portion 12, paint feeding device 20, discharge path 76 with extrude liquid discharger 60 and constitute.
Box installation portion 12 surface loading and unloading thereon coating material cartridge 1.Fig. 1 shows the state that coating material cartridge 1 is installed on box installation portion 12.Be formed with from it the surface extends to first of lower surface and extrudes liquid stream 18, second and extrude liquid stream 16 and be coated with flow path 14 in the inside of box installation portion 12.
First extrude liquid stream 18 be formed at be configured in coating material cartridge 1 in the liquid of extruding in box bag 3 outsides move the relative positions of pipe 7.Under coating material cartridge 1 was installed in state on the box installation portion 12, first extruded liquid stream 18 and extrudes liquid and move pipe 7 and be communicated with.Dispose cut-off valve 18a at first pars intermedia of extruding liquid stream 18.
Second extrudes liquid stream 16 is disposed at and is coated with flow path 14 and first and extrudes between the liquid stream 18.Under coating material cartridge 1 was installed in state on the box installation portion 12, second extruded in the coating material cartridge 1 in liquid stream 16 and box bag 3 outsides and is communicated with.Second pars intermedia of extruding liquid stream 16 disposes cut-off valve 16a.
Be coated with flow path 14 be formed at the box bag 3 that is configured in coating material cartridge 1 in coating move the relative positions of pipe 5.Under coating material cartridge 1 is installed in state on the box installation portion 12, is coated with flow path 14 and moves pipe 5 with coating and be communicated with.Dispose cut-off valve 14a at the pars intermedia that is coated with flow path 14.Each cut-off valve 14a, 16a, 18a do not make stream separately form closed condition respectively when on box installation portion 12 coating material cartridge 1 being installed, and make stream separately form open mode respectively when on box installation portion 12 coating material cartridge 1 being installed.The switching of each cut-off valve 14a, 16a, 18a can manually be carried out, and also can carry out automatically.
Be connected with triggering valve 72 (first switching device shifter) in the lower end that is coated with flow path 14.Triggering valve 72 also is connected with discharge path 76 with coating feed path 70 in addition.Triggering valve 72 is coated with flow path 14 and coating feed path 70 and disconnects coating feed path 70 and the state of discharge path 76 and be communicated with coating feed path 70 and discharge path 76 and disconnect coating feed path 70 and be coated with between the state of flow path 14 and switch in connection.Triggering valve 72 is the transfer valves that carry out change action with solenoid (omitting diagram).
End at box installation portion 12 opposition sides of coating feed path 70 is connected with paint feeding device 20.Paint feeding device 20 has paint can 22, paint pump 24 and paint valve 26.Paint can 2 is connected with coating feed path 70 with paint valve 26 via paint pump 24.The connected sum that paint valve 26 switches coating feed path 70 and paint can 20 disconnects.Paint pump 24 passes out to coating in the coating feed path 70 from paint can 22.Figure 1 illustrates two groups of paint cans 22, paint pump 24 and paint valve 26.Yet this combination also can be one group, also can be more than three groups.In a plurality of paint cans 22, store different types of coating respectively.
Paint feeding device 20 also has cleaning fluid (for example thin dose) jar 32, cleans liquid pump 30, cleaning fluid valve 28, air source 36 and air valve 34 except above-mentioned.Cleaning fluid tank 32 is connected with coating feed path 70 with cleaning fluid valve 28 via cleaning liquid pump 30.The connected sum that cleaning fluid valve 28 switches coating feed path 70 and cleaning fluid tank 32 disconnects.Clean liquid pump 30 cleaning fluid is passed out to coating feed path 70 from cleaning fluid tank 32.Air source 36 is connected with coating feed path 70 via air valve 34.The connected sum that air valve 34 switches coating feed path 70 and air source 36 disconnects.Above-mentioned each valve 26,28,34 is the transfer valve that carries out change action with solenoid (omitting diagram).
Discharge path 76 clips and triggers the end that valve 72 is connected box installation portion 12 sides of coating feed path 70.In discharge path 76, coating sensor 42 is arranged near the position configuration that triggers valve 72.Coating sensor 42 sends signal to controller 80 described later after detecting coating.Coating sensor 42 is to use the sensor of photoelectric tube.Specifically, be provided with the portion that sees through that forms with translucent material in the part of discharge path 76, coating sensor 42 should be made of through light source and the photoelectric tube that portion is configured clamping.
Downstream at the coating sensor 42 of discharge path 76 disposes switching device shifter 48.Switching device shifter 48 has first dump valve 46 (first valve) and second dump valve 44 (second valve).First dump valve 46 is disposed at the downstream of second dump valve 44.First dump valve 46 switches the full-gear and the full-shut position of discharge path 76.Partial closure's state and full-gear that second dump valve 44 switches discharge path 76 partial closures.Each dump valve 44,46 is the transfer valve that carries out change action with solenoid (omitting diagram).Dispose the coating that reception discharges and the waste liquid tank 50 of cleaning fluid in the downstream of discharge path 76 from discharge path 76.
Extruding liquid discharger 60 extrudes liquid by first and discharges road 62, second and extrude liquid and discharge road 64 and extrude flow container 68 and constitute.
First extrudes liquid discharges first lower end of extruding liquid stream 18 that an end on road 62 is connected box installation portion 12.First extrudes the other end that liquid discharges road 62 and extrudes flow container 68 and be communicated with.First extrudes liquid discharges road 62 by the first crowded liquid valve 62a switching.Second extrudes liquid discharges second lower end of extruding liquid stream 16 that an end on road 64 is connected box installation portion 12.Second extrudes the other end that liquid discharges road 64 and extrudes flow container 68 and be communicated with.Second extrudes liquid discharges road 64 by the second crowded liquid valve 64a switching.
Fig. 2 is the block diagram that the control system of coating material charging device 10 is shown.Coating material charging device 10 has controller 80.Controller 80 squeezes liquid valve 62a with paint pump 24, paint valve 26, cleaning fluid valve 28, cleaning liquid pump 30, air valve 34, triggering valve 72, coating sensor 42, first dump valve 46, second dump valve 44, first, the second crowded liquid valve 64a is connected with timer 66.Controller 80 is by built-in CPU, memory (all omitting) etc., the action of each device that control is connected.Memory stores is used to control the information of each device.Timer 66 can be to carrying out instrumentation the actuation time of each device.
Then, the action with reference to accompanying drawing coating material charging device 10 describes.At first, the matting to the coating feed path 70 of coating material charging device 10 describes.Fig. 3 is the flow chart that the control step of matting middle controller 80 is shown.Matting was carried out before coating filling work procedure described later.
The user is installed in coating material cartridge 1 on the box installation portion 12, and the beginning matting.In addition, in matting, also can uneasy coatings box 1.After matting began, controller 80 was opened first dump valve 46 and second dump valve 44 (step S12), makes discharge path 76 form full-gear.Controller 80 has formed at discharge path 76 under the situation of full-gear, not execution in step S12.Controller 80 makes valve 72 work that trigger, and formation coating feed path 70 is communicated with discharge path 76 and coating feed path 70 and the state (step S14) that is coated with flow path 14 disconnections.Trigger valve 72 with coating feed path 70 with discharge path 76 is communicated with and with coating feed path 70 with when being coated with the state that flow path 14 disconnects, controller 80 is execution in step S14 not becoming.Controller 80 is opened air valve 34 (step S16), to coating feed path 70 air supplies.After air valve 34 is opened, supply with pressure-air from air source 36 to coating feed path 70.Supply to the coating that air in the coating feed path 70 will remain in the coating feed path 70 and be expressed into discharge path 76 1 sides.The coating that is expressed in the discharge path 76 is directed in the waste liquid tank 50.After air valve 34 became open mode and the process scheduled time (for example 0.5 second), controller 80 cut out air valve 34 (step S18), stops the supply of air.
Then, open cleaning fluid valve 28 (step S20), and drive cleaning liquid pump 30 (step S22).Thus, supply with cleaning fluid to coating feed path 70.The coating that cleaning fluid will remain in the coating feed path 70 is expressed in the discharge path 76, to cleaning in the coating feed path 70.The coating and the cleaning fluid that are expressed in the discharge path 76 are directed in the waste liquid tank 50.Controller 80 makes cleaning liquid pump 30 stop (step S24) clean liquid pump 30 and the process scheduled time (for example 0.5 second) from driving after, closes cleaning fluid valve 28 (step S26).Controller 80 is opened air valve 34 (step S28), and the cleaning fluid in the coating feed path 70 is expressed in the discharge path 76.Controller 80 cuts out air valve 34 (step S30) after air valve 34 is opened and passed through the scheduled time (for example 1.0 seconds), finish matting.
Then, the coating filling work procedure to coating material charging device 10 describes.The coating filling work procedure is implemented after matting.Fig. 4 is the flow chart of the control step of control part 80 in the air elimination operation that is illustrated in the coating feed path 70 that carries out in the coating filling work procedure.Fig. 5 is illustrated in air to eliminate the flow chart of carrying out in the operation to the control step of the coating filling work procedure middle controller 80 of coating material cartridge 1 filling paint.
After the coating filling work procedure begins, at first carry out air and eliminate operation.Controller 80 is opened first dump valve 46 (step S42).And controller 80 cuts out second dump valve 44 (step S44), makes discharge path 76 form partial closure's state.
Then, controller 80 is opened paint valve 26 (step S46), and paint can 22 is communicated with coating feed path 70.Supply with under the situation of multiple coating at paint feeding device 20, make the paint valve corresponding 26 actions with the coating type of the coating material cartridge of installing 1.Controller 80 drives paint pump 24 (step S48), and the coating in the paint can 22 is passed out in the coating feed path 70.When being sent the air of coating in saying coating feed path 70 in the coating feed path 70 and extruding, by triggering valve 72 and flowing in the discharge path 76.Detected by coating sensor 42 when flowing into position by disposing coating sensor 46 of coating in the discharge path 76.Behind the coating of coating sensor 42 in detecting discharge path 76, send signal to controller 80.The signal (step S50) that controller 80 is confirmed from coating sensor 42.Controller 80 is (YES among the step S50) behind the signal that receives from coating sensor 42, confirms timer 66, confirms from driving paint pump 24 beginning elapsed times (step S52).Having begun to pass through under the situation more than first scheduled time (for example 0.5 second) (YES among step S52), enter step S58 from driving paint pump 24.On the other hand, from driving paint pump 24 beginnings not (NO the step S52) under the situation through first scheduled time, after through second scheduled time (for example 1.0 seconds) (step S54), enter step S58 in standby.In addition, first scheduled time also can be 0 second.That is, also can exclude coating sensor 42 work the initial stage mistake or detect the situation that remains in the coating in the discharge path 76.
In addition, on the other hand, under not receiving from the situation of the signal of coating sensor 42 (NO among the step S50), controller 80 is confirmed from whether driving paint pump 24 beginnings through the 3rd scheduled time (for example 1.5 seconds) (step S56).From driving paint pump 24 beginnings not (NO the step S56) under the situation through the 3rd scheduled time as yet, get back to step S50.Under driving the situation after paint pump 24 began to pass through the 3rd scheduled time (YES the step S56), enter step S58.In addition, the 3rd scheduled time also can be identical with second scheduled time.In addition, first~the 3rd scheduled time also can suitably change according to kind, temperature and the temperature etc. of coating.
In step S58, controller 80 cuts out first dump valve 46, makes discharge path 76 form full-shut position.Finish air thus and eliminate operation.
After air is eliminated the operation end, then, carry out coating filling work procedure to coating material cartridge 1 filling paint.As shown in Figure 5, controller 80 makes and triggers valve 72 actions (step S72), and make coating feed path 70 and be coated with flow path 14 and be communicated with, and disconnection coating feed path 70 and discharge path 76.Thus, coating is filled in the box bag 3 of coating material cartridge 1.Controller 80 is opened first and is squeezed liquid valve 62a (step S74).Importing in box bag 3 after coating makes that the volume of box bag 3 increases, extrude liquid and air in the coating material cartridge 1 flow into first and extrude liquid and discharge in the road 62.Extruding liquid extrudes liquid by first and discharges road 62 and be directed to and extrude in the flow container 68.
Controller 80 cuts out first and squeezes liquid valve 62a (step S76) after the first crowded liquid valve 62a forms open mode and the process scheduled time (for example 3 seconds), opens second and squeezes liquid valve 64a (step S78).Thus, from the below (below shown in Figure 1) of coating material cartridge 1 liquid of extruding in the coating material cartridge 1 is discharged.
Controller 80 confirms whether coating has been filled into (step S80) in the box bag 3.The affirmation of coating end-of-fill is for example carried out to controller 80 transmission signals by the filling checkout gear (omitting diagram) of crossing that is disposed in the coating material cartridge 1.Behind the end-of-fill of coating (YES among the step S80), controller 80 makes paint pump 24 stop (step S82).In addition, controller 80 cuts out paint pump 26 (step S84), and the supply of coating is stopped.Controller 80 makes and triggers valve 72 actions (step S86), disconnects coating feed path 70 and is coated with flow path 14.Controller 80 is opened first and is squeezed liquid valve 62a (step S88), and the pressure in the coating material cartridge 1 is carried out pressure regulation.From open first squeeze liquid valve 62a and through the scheduled time (for example 0.2 second) after, controller 80 cuts out and squeezes liquid valve 62a, 64a (step S90) and end process.In addition, controller 80 also can be ready for use on next please wash operation, and dump valve 44,46 is set at open mode.
The coating that passes out to the coating feed path 70 from paint can 22 passes through in the coating feed path 70 at a high speed.Thus, shortened the filling paint required time.Air in coating feed path 70 is eliminated in the operation, and the coating by coating feed path 70 is imported in the discharge path 76 at high speed.Being directed to coating in the discharge path 76 can not be filled in the coating material cartridge 1 and become useless coating.In coating material charging device 10, dispose coating sensor 42 in the position near triggering valve 72 of discharge path 76.Thus, in coating material charging device 10, the coating that is directed in the discharge path 76 is detected by coating sensor 42.After coating sensor 42 detects coating, close first dump valve 46 by controller 80, sealing discharge path 76.Thus, stop to import coating, can reduce useless coating content to discharge path 76.
For example, can not detect under the situation of coating because of coating sensor 42 is damaged, even the air of coating feed path 70 eliminate finish, coating arrived discharge path 76, coating sensor 42 also detects less than coating.Perhaps, remaining in coating feed path 70 have coating, and before the coating of supplying with from paint can 22 arrived discharge path 76, coating sensor 42 had detected remaining coating.Finish air in this stage and eliminate operation, meeting air pocket in coating feed path 70.In this coating material charging device 10, even be under state that can not detect coating or the state that detects coating mistakenly, also can close first dump valve 46 by timer 66 at coating sensor 42, make discharge path 76 form full-shut position.Thus,, also can eliminate the air in the coating feed path 70 reliably, and suppress useless coating content even coating sensor 42 takes place to detect condition of poor.
In above-mentioned, to eliminate in the operation at air, coating passes through at a high speed in discharge path 76.Thus, expect and close first dump valve 46 detecting from coating sensor 42 to be coated with, make in the process till discharge path 76 forms full-shut position, still have coating and import in the discharge path 76.In this coating material charging device 10, eliminate in the operation at air, by second dump valve 44 discharge path 76 is sealed partly.Device company, the discharge path 76 that the air of being extruded by coating can be closed by the part swimmingly.On the other hand, flowing of coating hindered by the discharge path 76 of partial closure.That is, the flow velocity that flows through the coating of discharge path 76 is lowered.Thus, can reduce detecting and be coated with the coating content that imports to the process of expecting till closing first dump valve 46 in the discharge path 76 from coating sensor 42.
In Fig. 6, show and under partial closure's state of second dump valve 44, make aperture area (aperture area during the relative partial closure state of the aperture area during with standard-sized sheet) change the result that the flow velocity of the coating behind second dump valve 44 compares is flow through in the back to change figure.
The ratio of the transverse axis of Fig. 6 aperture area of the discharge path 76 during with respect to standard-sized sheet for the aperture area of the discharge path under partial closure's state 76.The ratio of the longitudinal axis of Fig. 6 coating flow in the unit interval during with respect to standard-sized sheet for the coating flow in the unit interval under partial closure's state.As shown in Figure 6, the ratio of the aperture area when making aperture area under partial closure's state with respect to standard-sized sheet is 10%, be 1/10 when following of aperture area under the partial closure's state aperture area when being standard-sized sheet, below half of the coating flow in the unit interval in the time of can making coating flow in the unit interval under partial closure's state be standard-sized sheet.That is, below 1/10 of aperture area when making aperture area under partial closure's state be standard-sized sheet can more effectively reduce the flow velocity of the coating in the discharge path 76.
More than object lesson of the present invention at length is illustrated, yet these only are examples, are not the scope that limits patent application.In the technology of in the scope of asking for protection, putting down in writing, also comprise various distortion, the change of the above object lesson that illustrates.
In addition, the technology essential factor that has illustrated in this specification or accompanying drawing can be brought into play its technical practicality separately or with various combinations, the combination of the claim record when being not limited to apply for.In addition, the technology shown in this specification or the accompanying drawing can reach a plurality of purposes simultaneously, the technology that reaches one of them purpose practicality that also possesses skills itself.

Claims (8)

1. coating material charging device is characterized in that having:
Can install and remove the box installation portion of coating material cartridge;
The coating feed path, it is connected with coating material cartridge on being installed in the box installation portion;
First switching device shifter, it disconnects with the connected sum that is installed in the coating material cartridge on the box installation portion the coating feed path and switching;
Paint feeding device, it passes out to coating in the coating feed path;
Discharge path, it is communicated with the coating feed path;
Second switching device shifter, it switches discharge path between full-gear and full-shut position;
The coating sensor, it detects the coating in the discharge path; And
Control device, it is connected on the coating sensor and second switching device shifter, and by second switching device shifter discharge path is switched to full-shut position when the coating sensor detects coating.
2. coating material charging device according to claim 1 is characterized in that,
Second switching device shifter can also switch to partial closure's state of partial closure's discharge path,
When by first switching device shifter with the coating feed path be installed in that coating material cartridge on the box installation portion disconnects and coating sensor when not detecting coating, control device maintains partial closure's state with second switching device shifter.
3. coating material charging device according to claim 2 is characterized in that,
Second switching device shifter has: make discharge path at first valve that switches between full-gear and the full-shut position and second valve that discharge path is switched between full-gear and local closed state.
4. according to claim 2 or 3 described coating material charging devices, it is characterized in that,
Discharge path area under the partial closure's state that is formed by second switching device shifter is below 1/10 of discharge path area under the full-gear.
5. according to each described coating material charging device in the claim 1 to 4, it is characterized in that,
The coating sensor is configured in the upstream side of second switching device shifter.
6. according to each described coating material charging device in the claim 1 to 5, it is characterized in that,
Also have washing fluid feedway from washing fluid to the coating feed path that send,
The washing fluid feedway washing fluid is passed out to discharge path during, even the coating sensor detects coating, control device also maintains full-gear by second switching device shifter with discharge path.
7. according to each described coating material charging device in the claim 1 to 6, it is characterized in that,
Described coating material charging device has timer, and it is connected with control device, and instrumentation begins to supply with elapsed time after the coating by described paint feeding device,
When the coating sensor is when moment below first scheduled time detecting coating in the instrumentation time of timer, the moment that control device reaches second scheduled time longer than first scheduled time in the instrumentation time of timer switches to full-shut position with second switching device shifter; When the coating sensor did not all detect coating till the instrumentation time of timer reaches the moment of the 3rd scheduled time more than second scheduled time, control device made second switching device shifter switch to full-shut position at this constantly.
8. coating material charging device is characterized in that having:
Can install and remove the box installation portion of coating material cartridge;
The coating feed path, it is connected with coating material cartridge on being installed in the box installation portion;
First switching device shifter, it disconnects with the connected sum that is installed in the coating material cartridge on the box installation portion the coating feed path and switching;
Paint feeding device, it passes out to coating in the coating feed path;
Discharge path, it is communicated with the coating feed path;
First valve, it switches discharge path between full-gear and full-shut position; And
Second valve, it switches discharge path between full-shut position and local closed state.
CN2008801045407A 2007-08-31 2008-08-28 Coating material charging device Active CN101790424B (en)

Applications Claiming Priority (3)

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JP2007-225131 2007-08-31
JP2007225131A JP4357552B2 (en) 2007-08-31 2007-08-31 Paint filling device
PCT/JP2008/065446 WO2009028623A1 (en) 2007-08-31 2008-08-28 Coating material charging device

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CN101790424B CN101790424B (en) 2012-08-29

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US20100212774A1 (en) 2010-08-26

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