CN101788203A

CN101788203A - Insulation board provided with solar heating device and manufacturing method thereof

Info

Publication number: CN101788203A
Application number: CN201010104783A
Authority: CN
Inventors: 白建国
Original assignee: Individual
Current assignee: Individual
Priority date: 2010-02-03
Filing date: 2010-02-03
Publication date: 2010-07-28

Abstract

The invention relates to an insulation board provided with a solar heating device and a manufacturing method thereof, being characterized in that double-layer cold forming sectional steel provided with an insulating layer is taken as a frame which is internally provided with double layers of V-shaped reinforced trusses arranged up and down, a bottom plate is arranged at the lower layer of the frame, and a light transmitting plate is positioned on the frame; incombustible thermal insulation material is filled around of the interiors of the lower layer frame and the upper layer frame; the upper layer frame is internally provided with a solar heating pipe and a fixing device along the transverse or vertical direction; a heating system is formed by the solar heating pipe and pipe fittings; and a groove condenser is arranged under the solar heating pipe. The insulation board provided with the solar heating device can be installed on the fore-slope or front vertical surface of a roof; when in use, the heating system is internally filled with antifreeze solution by a water supplementing tank, and an independent heating system is formed by the insulation board, the pipeline, a valve, a temperature control water pump, a rotary heater and a heat insulation water storage tank; and a complete heating system is formed by the insulation board, a temperature control compensating heating device (methane and peak valley electricity), a pipeline ground heating system or space radiator, the temperature control water pump, a water distributor, the valve and the like.

Description

A kind of warming plate and manufacture method that has solar heating device

Technical field

The invention belongs to the solar heating field, be meant a kind of warming plate that has solar heating device especially.

Background technology

At present, solar heating device independently is installed on the roof mostly, fails with building integratedly, and system cost is higher; The present invention has overcome above-mentioned deficiency, and a kind of new solar heating and the incorporate application approach of building are provided; This warming plate that has solar heating device is installed in roof scarp slope or preceding facade, during use, through the water supply tank anti-icing fluid of annotating, with pipeline, valve, temperature control water pump, revolve shape heating tube, heat preservation storage water tank, forms independently heating system in heating system; With temperature control compensating heating device (biogas and peak valley), pipeline floor heating or space heat elimination device, temperature control water pump, water distributor, valve etc., form complete heating system.

Summary of the invention

A kind of warming plate and manufacture method that has solar heating device, it is to be frame with the double-deck cold-rolled forming section that has isolation layer, in have double-deck up and down " V " shape to strengthen truss, surface layer base plate, top light-passing board down, fill around in lower floor's frame and in the frame of upper strata and have non-flame properties insulation material, laterally or vertically be provided with solar energy heating pipe and fixator in the frame of upper strata, solar energy heating pipe is assembled into heating system with the pipe fitting at pipe two ends, and the below of solar energy heating pipe is provided with the reflective concentrator of groove;

The wherein said double-deck cold-rolled forming section that has isolation layer is that frame is characterised in that, described isolation layer is with double-deck polycarbonate sunlight lath or rigid plastics hollow lath with fire protecting performance; Cold-rolled forming section is that thin-walled band steel is become C shaped steel or Z-shape steel through machine pressing; When the levels frame is made, adopt the high 80-200mm of rib, the cold-rolled forming section of wide 40-50mm, two ends cut into miter angle, welding growth 2400-9000mm, the steel framework of wide 1200-1500mm; When the upper strata frame was made, specification was slightly less than the length and the width of lower floor's frame design; Upper strata frame and lower floor's frame stack, between be separated by with double-deck polycarbonate sunlight lath or rigid plastics hollow lath with fire protecting performance, be connected and fixed with high-strength tapping screw; Levels in-out-snap brushing anticorrosive paint;

Having double-deck up and down " V " shape to strengthen truss in wherein said is characterised in that, " V " shape enhancing truss of upper strata frame is the rib height by upper strata frame cold-rolled forming section, reinforcing bar with diameter 4-6mm is converted into " V " shape, is welded into the enhancing truss with straight reinforcing bar or thin-walled angle iron or square iron pipe up and down; With " well " word shape, be arranged in the frame of upper strata apart from edge 100-200mm and weld with frame, around last " well " mouthful, fix with polymer water earth rubber and tapping screw with angle iron or the welding of square iron pipe or with flitch, exceed the frame of " well " mouthful 40-60mm, by " order " font, spacing 500-1000mm layout angle iron or square iron pipe or flitch and last " well " mouth weld or fix with tapping screw in the frame; At down " well " mouthful and last " well " mouthful straight reinforcing bar of symmetric arrangement or thin-walled angle iron or square iron pipe and " well " mouthful welding; Panel is with fiber calcium silicate board or Cement fibre pressure flat around the frame mouth, strengthen the thin-walled angle iron of truss or square iron pipe and frame with " well " mouthful place " V " shape and fix with polymer water earth rubber and tapping screw, the surface is with polyester cloth and polymer cement waterproof paint brushing; " V " shape enhancing truss of lower floor's frame is the rib height by lower floor's frame cold-rolled forming section, reinforcing bar with diameter 4-6mm is converted into " V " shape, be welded into the enhancing truss with straight guiding principle muscle or angle iron or square iron pipe up and down, with " ten " font or " order " font, press 500-1000mm spacing and last " well " mouthful angle iron of arranging or square iron pipe symmetric arrangement and frame welding; " V " shape in the levels frame strengthens truss brushing anticorrosive paint;

Wherein said surface layer base plate, top light-passing board down are characterised in that, following laminate is with fiber geopolymer concrete plate or color steel sheet or Thistle board or fibrous plaster or fiber calcium silicate board or Cement fibre pressure flat, to fix at the end of tapping screw or rivet and lower frame and " V " shape enhancing truss; Light-passing board is double-deck polycarbonate sunlight board or double glazing or individual layer polycarbonate sunlight board or single-glass, the frame mouth is fixed with aluminium alloy right angle bar and rubber weather strip and tapping screw, above by the position of " order " font angle iron or square iron pipe or flitch, fix with aluminium alloy vertical bar and rubber weather strip and tapping screw;

Filling all around in the wherein said lower floor frame and in the frame of upper strata has non-flame properties insulation material and is characterised in that, non-flame properties insulation material is mineral wool or rock wool or perlite and floats pearl that mineral wool is a spray glue mineral wool; Perlite is to mix the glue perlite and float pearl with floating pearl; During use, will spray the glue mineral wool and strengthen the spacing of truss by " V " shape, principal-employment cuts into piece, put into lower floor's frame and upper strata frame around; Mix the glue perlite and float pearl and be with perlite and float pearl, by volume 5: 1 and polymer latex or asphalt waterproofing paint mix an amount of cement and water, stir, insert in lower floor's frame and in the frame of upper strata around;

Solar energy heating pipe and fixator laterally or vertically are set in the frame of wherein said upper strata, solar energy heating pipe is assembled into heating system with the pipe fitting of managing two ends and is characterised in that, solar energy heating pipe can be simple glass pipe or high printing opacity polycarbonate pipe, solar vacuum glass tube; When adopting simple glass pipe or high printing opacity polycarbonate pipe, between tube and tube and the tube and tube spare, connect into " III " shape circulatory system that connects up and down with stainless steel gum cover pipe collar, the intake-outlet at system two ends stretches out downwards outside the plate, during use through the water supply tank black anti-icing fluid of in heating system, annotating; When adopting solar vacuum glass tube, connect into the circulatory system that connects about top with stainless steel gum cover pipe collar, during use through the water supply tank common anti-icing fluid of in heating system, annotating; Also can not add anti-icing fluid in the solar vacuum glass tube, use vacuum single tube heat-transfer pipe and pipe fitting to be spirally connected; Pipe fitting can be a plastic pipe, also can be iron pipe spare; The solar energy heating pipe arrangement pitches is the diameter of pipe, and solar energy heating pipe is fixedly connected on the angle iron of " well " mouth " order " font layout or the below of square iron pipe or flitch with the pipeline fixator;

The below of wherein said solar energy heating pipe is provided with the groove concentrator and is characterised in that, below solar energy heating pipe, down on the straight reinforcing bar or angle iron or square iron pipe of " well " mouthful and last " well " mouth symmetric arrangement, installation is according to the shape of " W " shape or the reflective concentrator of semilune, with the carriage of band iron or rigid plastics manufacturing; Reflective concentrator is to form with the compacting of thin type iron, and the surface forms with the polymer latex sticking reflecting material or with high light stainless steel compacting, fixes with tapping screw or rivet with the carriage of reflective concentrator;

Beneficial effect of the present invention

Integrate fire prevention, light-duty, insulation, heating; Technology is simple, easily standardization manufacturing; No cold bridge, easy installation, quick construction;

Description of drawings

Fig. 1, have the warming plate generalized section of solar heating device;

Fig. 2, have schematic diagram above the warming plate of solar heating device;

Among the figure: 1,1-1, levels frame, 2, isolation layer, 3, " V " shape strengthens truss, 4, panel around " well " mouthful, 5, surface layer base plate down, 6, insulation material, 7, top light-passing board, 8, high light-transmission tube; 9, pipe fitting; 10, pipeline fixator, 11, reflective concentrator, 12, carriage, 13, water inlet, 14, delivery port, 15, pipe collar;

The specific embodiment

In conjunction with the warming plate structural representation that has solar heating device is embodiment, design specification is long 6000mm * wide 1500mm * thick 260mm, select the levels frame according to design specification, the C shaped steel of the high 120mm of rib, wide 50mm, the two ends of C shaped steel cut into miter angle and are welded into levels frame 1, the upper strata frame is less than length and each 10mm of width of lower floor's frame, upper strata frame and lower floor's frame are stacked, between double-deck polycarbonate sunlight lath wide with 40mm, that 10mm is thick be separated by 2, be connected and fixed with high-strength tapping screw; Reinforcing bar with diameter 5mm is converted into " V " shape, is welded into 30 * 30mm angle iron up and down to strengthen truss 3; With " well " word shape, be arranged in the frame of upper strata apart from edge 150mm and weld with frame; Around last " well " mouthful, exceed the frame mouth of " well " mouthful 40mm with the welding of 40 * 40 angle irons, up and down in " well " mouthful by " order " font, spacing 950mm symmetric arrangement angle iron and " well " mouthful welding up and down; Panel 4 is fixed with polymer water earth rubber and tapping screw with " well " mouthful place's " V " shape enhancing truss and frame with the wide Cement fibre pressure flat of 150mm around " well " mouth, and is surperficial with polyester cloth and polymer cement waterproof paint brushing; " V " shape enhancing truss of lower floor's frame is the rib height by lower floor's frame cold-rolled forming section, reinforcing bar with diameter 4-6mm is converted into " V " shape, be welded into the enhancing truss with angle iron or square iron pipe up and down,, press the welding of 500-1200mm spacing and frame with " ten " font or " order " font; " V " shape in the levels frame strengthens truss brushing anticorrosive paint; Will spray glue mineral wool strengthen the spacing of truss by " V " shape in lower floor's frame, principal-employment cuts into piece, squeezes and puts into 6 of lower floor's frame and upper strata frame all around; On " V " shape enhancing truss, make carriage 12 with rigid plastics according to the shape of reflective concentrator; Fix with tapping screw by the reflective concentrator 11 of continuous " W " shape of load and carriage 12; Be fixedly connected on the below of the angle iron of " well " mouth " order " font layout with pipeline fixator 10 pipe collars 15 with the glass tube 8 of diameter 50mm; Glass tube and glass tube and glass tube and two ends pipe fitting 9 are assembled into " III " shape circulatory system, and water inlet 13 delivery ports 14 at system two stretch out downwards outside the plate, and the glass tube arrangement pitches is the diameter distance of glass tube; With double-deck polycarbonate sunlight board 7 is top light-passing board, fixes with aluminium alloy right angle bar and rubber weather strip and tapping screw, above by the position of " order " font angle iron or square iron pipe, fixes with aluminium alloy vertical bar and rubber weather strip and tapping screw.

Claims

1. a warming plate and a manufacture method that has solar heating device is characterized in that, with the double-deck cold-rolled forming section that has isolation layer is frame, in have double-deck up and down " V " shape to strengthen truss, surface layer base plate, top light-passing board down, fill around in lower floor's frame and in the frame of upper strata and have non-flame properties insulation material, laterally or vertically be provided with solar energy heating pipe and fixator in the frame of upper strata, solar energy heating pipe is assembled into heating system with the pipe fitting at pipe two ends, and the below of solar energy heating pipe is provided with the reflective concentrator of groove;

2. be that frame is characterised in that according to the described double-deck cold-rolled forming section that has isolation layer of claim 1, described isolation layer is with double-deck polycarbonate sunlight lath or rigid plastics hollow lath with fire protecting performance; Cold-rolled forming section is that thin-walled band steel is become C shaped steel or Z-shape steel through machine pressing; When the levels frame is made, adopt the high 80-200mm of rib, the cold-rolled forming section of wide 40-50mm, two ends cut into miter angle, welding growth 2400-9000mm, the steel framework of wide 1200-1500mm; When the upper strata frame was made, specification was slightly less than the length and the width of lower floor's frame design; Upper strata frame and lower floor's frame stack, between be separated by with double-deck polycarbonate sunlight lath or rigid plastics hollow lath with fire protecting performance, be connected and fixed with high-strength tapping screw; Levels in-out-snap brushing anticorrosive paint;

3. have in described double-deck up and down " V " shape to strengthen truss is characterised in that according to claim 1, " V " shape enhancing truss of upper strata frame is the rib height by upper strata frame cold-rolled forming section, reinforcing bar with diameter 4-6mm is converted into " V " shape, is welded into the enhancing truss with straight reinforcing bar or thin-walled angle iron or square iron pipe up and down; With " well " word shape, be arranged in the frame of upper strata apart from edge 100-200mm and weld with frame, around last " well " mouthful, fix with polymer water earth rubber and tapping screw with angle iron or the welding of square iron pipe or with flitch, exceed the frame of " well " mouthful 40-60mm, by " order " font, spacing 500-1000mm layout angle iron or square iron pipe and last " well " mouth weld or fix with flitch in the frame; At down " well " mouthful and last " well " mouthful symmetric arrangement vertical bar or thin-walled angle iron or square iron pipe and " well " mouthful welding; Panel is with fiber calcium silicate board or Cement fibre pressure flat around the frame mouth, strengthen the thin-walled angle iron of truss or square iron pipe and frame with " well " mouthful place " V " shape and fix with polymer water earth rubber and tapping screw, the surface is with polyester cloth and polymer cement waterproof paint brushing; " V " shape enhancing truss of lower floor's frame is the rib height by lower floor's frame cold-rolled forming section, reinforcing bar with diameter 4-6mm is converted into " V " shape, be welded into the enhancing truss with vertical bar or angle iron or square iron pipe up and down, with " ten " font or " order " font, press 500-1000mm spacing and last " well " mouthful angle iron of arranging or square iron pipe symmetric arrangement and frame welding; " V " shape in the levels frame strengthens truss brushing anticorrosive paint;

4. be characterised in that according to claim 1 described surface layer base plate, top light-passing board down, following laminate is with fiber geopolymer concrete plate or color steel sheet or Thistle board or fibrous plaster or fiber calcium silicate board or Cement fibre pressure flat, to fix in tapping screw or rivet and the lower frame and the end of " V " shape enhancing truss; Light-passing board is double-deck polycarbonate sunlight board or double glazing or individual layer polycarbonate sunlight board or single-glass, fix with aluminium alloy right angle bar and rubber weather strip and tapping screw all around, above by the position of " order " font angle iron or square iron pipe or flitch, fix with aluminium alloy vertical bar and rubber weather strip and tapping screw;

5. have non-flame properties insulation material according to filling in the described lower floor of claim 1 frame and in the frame of upper strata all around and be characterised in that, non-flame properties insulation material is mineral wool or rock wool or perlite and floats pearl that mineral wool is a spray glue mineral wool; Perlite is to mix the glue perlite and float pearl with floating pearl; During use, will spray the glue mineral wool and strengthen the spacing of truss by " V " shape, principal-employment cuts into piece, put into lower floor's frame and upper strata frame around; Mix the glue perlite and float pearl and be with perlite and float pearl, by volume 5: 1 and polymer latex or asphalt waterproofing paint mix an amount of cement and water, stir, insert in lower floor's frame and in the frame of upper strata around;

6. according in the frame of the described upper strata of claim 1 solar energy heating pipe and fixator being set laterally or vertically, solar energy heating pipe is assembled into heating system with the pipe fitting of managing two ends and is characterised in that solar energy heating pipe can be simple glass pipe or high printing opacity polycarbonate pipe or solar vacuum glass tube; When adopting simple glass pipe or high printing opacity polycarbonate pipe, between tube and tube and the tube and tube spare, connect into " III " shape circulatory system that connects up and down with stainless steel gum cover pipe collar, the intake-outlet at system two stretches out downwards outside the plate, during use through the water supply tank black anti-icing fluid of in heating system, annotating; When adopting solar vacuum glass tube, connect into the circulatory system that top connects with stainless steel gum cover pipe collar, during use through the water supply tank common anti-icing fluid of in heating system, annotating; Also can not add anti-icing fluid in the solar vacuum glass tube, use vacuum single tube heat-transfer pipe and pipe fitting to be spirally connected; Pipe fitting can be a plastic pipe, also can be iron pipe spare; The solar energy heating pipe arrangement pitches is the diameter distance of pipe, and solar energy heating pipe is fixedly connected on the angle iron of " well " mouth " order " font layout or the below of square iron pipe or flitch with the pipeline fixator;

7. being provided with the groove concentrator according to the below of the described solar energy heating pipe of claim 1 is characterised in that, below solar energy heating pipe, on the straight reinforcing bar or angle iron or square iron pipe of " well " mouthful symmetric arrangement, the carriage made from band iron or rigid plastics according to the shape of " W " shape or the reflective concentrator of semilune is installed up and down; Reflective concentrator is to form with the compacting of thin type iron, and the surface forms with the polymer latex sticking reflecting material or with high light stainless steel compacting, fixes with tapping screw or rivet with the carriage of reflective concentrator.