CN101774207A - Preparation method of fiber cement coal ash foam battenboard - Google Patents

Preparation method of fiber cement coal ash foam battenboard Download PDF

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Publication number
CN101774207A
CN101774207A CN200910256563A CN200910256563A CN101774207A CN 101774207 A CN101774207 A CN 101774207A CN 200910256563 A CN200910256563 A CN 200910256563A CN 200910256563 A CN200910256563 A CN 200910256563A CN 101774207 A CN101774207 A CN 101774207A
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China
Prior art keywords
fiber
coal ash
preparation
cement
foam
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Pending
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CN200910256563A
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Chinese (zh)
Inventor
冯恩福
韩玲
冯晗
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TAIAN SITEFU KEMAO CO Ltd
SHANDONG ELECTRIC POWER SCHOOL
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TAIAN SITEFU KEMAO CO Ltd
SHANDONG ELECTRIC POWER SCHOOL
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Application filed by TAIAN SITEFU KEMAO CO Ltd, SHANDONG ELECTRIC POWER SCHOOL filed Critical TAIAN SITEFU KEMAO CO Ltd
Priority to CN200910256563A priority Critical patent/CN101774207A/en
Publication of CN101774207A publication Critical patent/CN101774207A/en
Pending legal-status Critical Current

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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02WCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W30/00Technologies for solid waste management
    • Y02W30/50Reuse, recycling or recovery technologies
    • Y02W30/91Use of waste materials as fillers for mortars or concrete

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Abstract

The invention relates to a preparation method of a fiber cement coal ash foam battenboard, comprising the following steps: (1) first evenly mixing 75-85% of coal ash, 8-13% of cement, 3.5-6.5% of fiber and 1.8-2.1% of binding agent by weight percent, placing the mixture into a reaction utensil and then adding 2.5-3.5% of foaming agent; (2) tanking up a foam (2) formed in step (1) between two cement boards (1); then placing the foam (2) in a high pressure steam oxygen container with a pressure of 0.1-1MPa and evaporating the foam (2) to dryness within 1-6h in the high pressure steam oxygen container; and (3) extracting the dried foam from the high pressure steam oxygen container and cooling and solidifying the dried foam. With the preparation method, the fiber cement coal ash foam battenboard has the advantages of good fire prevention property, water prevention property, corrosion prevention property, sound insulation property and thermal insulation property, long service life and low cost.

Description

The preparation method of fiber cement coal ash foam battenboard
One, technical field
The present invention relates to a kind of preparation method of fiber cement coal ash foam battenboard, specifically a kind of making has that fire prevention, waterproof, anticorrosion, unit weight are little, the preparation method of the composite board of good heat insulation, intensity height and elasticity and good toughness.
Two, background technology
Along with rapid economy development, also all in construction, various building heat preservation Light wallboard material use amounts are big for a large amount of buildings, the building materials that adopt industrial waste to make, not only energy-conservation but also environmental protection.And existing steel plastic foam battenboard is widely applied under construction, and the steel plate of both sides is perishable, and service life is short, though middle plastic foam good heat insulating, unit weight is little, and fire prevention, water resistance are poor, easily catch fire, cause hidden danger in building with in using; And lose insulation effect or come off after the water inlet.The light-weight brick that the fly ash composite material that has is made and sheet material unit weight is big, thermal conductivity factor is high, intensity is low and elasticity and toughness are bad just is to use other lightweight body of wall and cost height, and as the compound light wall board of cement plastics foam cost height not only, and unit weight is big.
Three, summary of the invention
In order to overcome above-mentioned technological deficiency, the invention provides a kind of preparation method of fiber cement coal ash foam battenboard; Fire prevention, waterproof, anticorrosion, sound insulation, good heat insulating, the life-span is long, cost is low.
The technical solution used in the present invention is: a kind of preparation method of fiber cement coal ash foam battenboard, and its preparation method is:
(1), flyash 75-85%, cement 8-13%, fiber 3.5-6.5% and adhesive 1.8-2.1% evenly mixed put in the reaction vessels, add blowing agent 2.5-3.5% again;
(2), in the middle of two cement plates, fill the foams that form through step 1; Being put into pressure then is in the high pressure steaming oxygen container of 0.1-1MPa, through steamed the evaporate to dryness of oxygen container in 1-6 hour at high pressure;
(3), steam the oxygen container and take out from high pressure after, cooled and solidified.
The foams of being made up of flyash, cement, fiber, adhesive and blowing agent steam to solidify to have formed in the oxygen container at high pressure and are the honeycomb state, have formed fiber cement coal ash foam battenboard with cement plate; Owing to used flyash and cement to be main material, consumed the waste material flyash that the thermal power plant produces simultaneously, so fire prevention, waterproof and imputrescibility can be good, cost is low.
The present invention has designed, and adhesive is set to inorganic bond or organic bond.The scope of application is wide.
The present invention has designed, and blowing agent is set to metal foaming agent or nonmetal blowing agent.The scope of application is wide.
Four, description of drawings
Accompanying drawing is a schematic diagram of the present invention.
Five, the specific embodiment
The present invention is using flyash to be primary raw material, and blowing agent is an auxiliary material.
Embodiment 1: a kind of preparation method of fiber cement coal ash foam battenboard, and its preparation method is:
(1), flyash 75%, cement 13%, fiber 6.5% and adhesive 2.1% evenly mixed put in the reaction vessels, add blowing agent 3.4% again;
(2), cement plate 1 is fixed on the both sides of mould, in the middle of two cement plates 1, fill foams 2; Again the mould of filling foams 2 is put into high pressure and steams in the oxygen container, steam 1 hour evaporate to dryness in the oxygen container for the 1MPa high pressure at saturation vapour pressure;
(3), treat mold cools down after, remove mould after, just formed fiber cement coal ash foam battenboard.
In the present embodiment, the cooling settings in the step 3 is the nature cooling.
In the present embodiment, be of a size of 600mm * 900mm * 100mm.
In the present embodiment, cement plate 1 is set to fiber cement board, and fiber is set to string; Adhesive is set to inorganic bond waterglass, and blowing agent is set to metal foaming agent aluminium powder.
The foams of being made up of flyash, cement, fiber, adhesive and blowing agent 2 steam to solidify to have formed in the oxygen container at high pressure and are the honeycomb state, have formed fiber cement coal ash foam battenboard with cement plate 1.Owing to used cement and adhesive, make foams 2 more firm with connecting of cement plate 1, simultaneously when high pressure steams in the oxygen container moulding, the honeycomb state that forms is better, density is that 170Kg/m3, thermal conductivity factor are that 0.07W/m2.K, compression strength are that 3.5MPa, rupture strength are that 2MPa, air sound transmission loss 30dB, fire endurance were greater than 1.5 hours, both formed fire prevention, waterproof, anticorrosion, sound insulation, good heat insulating, the life-span is long, cost is low, the fiber cement coal ash foam battenboard of in light weight, elasticity and good toughness.
Embodiment 2: in step 1 flyash 85%, cement 8%, fiber 4.0% and 1.8% even mixing of adhesive are put in the reaction vessels, add blowing agent 1.2% again; Steam 3 hours evaporates to dryness in the oxygen container for the 0.5MPa high pressure at saturation vapour pressure, step 2 with 3 with embodiment 1 in identical.
Fiber is set to slag wool fiber; Adhesive is set to organic bond; Blowing agent is set to nonmetal blowing agent.Adhesive is set to corn gum; Blowing agent is set to HF50 animal keratoprotein.
Embodiment 3: in step 1 flyash 80%, cement 10.9%, fiber 3.5% and 2.1% even mixing of adhesive are put in the reaction vessels, add blowing agent 3.5% again; Steam 6 hours evaporates to dryness in the oxygen container for the 0.1MPa high pressure at saturation vapour pressure, step 2 with 3 with embodiment 1 in identical.Fiber is set to alkali resistant glass fiber; Adhesive is set to synthetic resin; Blowing agent is set to zinc powder;
In the present invention, fiber can be set to other type polypropylene fibre, high elastic modulus vinylon fibre or steel fibre; Adhesive can be set to the inorganic bond or the organic bond of other type, and blowing agent can be set to metal foaming agent or nonmetal blowing agent, has all obtained the identical technique effect with embodiment 1,2 or 3.
Owing to use flyash to be primary raw material, adhesive, blowing agent are auxiliary material, make it have following characteristics:
1, fire prevention, waterproof, anticorrosion, sound insulation, good heat insulating, life-span is long, cost is low, raw material are extensive, can replace the light-weight walling materials such as steel sandwich board, light wall board, shingle, external wall insulation, can work as interior wall uses, also can work as exterior wall and use, solve also that the plastic, thermal-insulation foam easily catches fire, suction, problem that intensity is low.
2, this fiber cement coal ash foam battenboard unit weight is little, thermal conductivity factor is low, intensity is high, have higher elasticity and toughness, is convenient to transportation, construction.
3, have easy reliable molding mode, speed of production is fast, and its forming method is suitable for large-scale industrialization production.
In a word, be widely used in the departments such as oil, chemical industry, electric power, light textile, building materials, have higher Social benefit and economic benefit.

Claims (4)

1. the preparation method of a fiber cement coal ash foam battenboard is characterized in that: its step:
(1), by weight, the even mixing of flyash 75-85%, cement 8-13%, fiber 3.5-6.5% and adhesive 1.8-2.1% put in the reaction vessels, add blowing agent 2.5-3.5% again;
(2), in the middle of two cement plates (1), fill the foams (2) that form through step 1; Being put into pressure then is in the high pressure steaming oxygen container of 0.1-1MPa, through 1-6 hour evaporate to dryness in high pressure steams the oxygen container;
(3), steam the oxygen container and take out from high pressure after, cooled and solidified.
2. the preparation method of fiber cement coal ash foam battenboard according to claim 1, it is characterized in that: fiber is set to string, alkali resistant glass fiber, slag wool fiber, polypropylene fibre, high elastic modulus vinylon fibre or steel fibre.
3. the preparation method of fiber cement coal ash foam battenboard according to claim 1, it is characterized in that: adhesive is set to inorganic bond or organic bond.
4. the preparation method of fiber cement coal ash foam battenboard according to claim 1, it is characterized in that: blowing agent is set to metal foaming agent or nonmetal blowing agent.
CN200910256563A 2009-12-30 2009-12-30 Preparation method of fiber cement coal ash foam battenboard Pending CN101774207A (en)

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CN200910256563A CN101774207A (en) 2009-12-30 2009-12-30 Preparation method of fiber cement coal ash foam battenboard

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Application Number Priority Date Filing Date Title
CN200910256563A CN101774207A (en) 2009-12-30 2009-12-30 Preparation method of fiber cement coal ash foam battenboard

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CN101774207A true CN101774207A (en) 2010-07-14

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102863194A (en) * 2012-10-22 2013-01-09 南通新邦化工科技有限公司 Preparation method of foamed cement insulation boards
CN104387639A (en) * 2014-10-13 2015-03-04 合肥庭索环保材料有限公司 Preparation method of vanadium ore tailing-containing foam sandwich board
CN105153472A (en) * 2015-09-17 2015-12-16 李�杰 Light-weight sound-absorbing board and preparation method thereof
CN109667365A (en) * 2019-01-30 2019-04-23 潞城市泓钰节能建材有限公司 A kind of ready-package wall heat-preservation decoration integrated plate and preparation method thereof

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1061582A (en) * 1990-11-17 1992-06-03 邢鸿生 Coal ash foam sandwich shape paving blocks
CN2320698Y (en) * 1997-07-22 1999-05-26 华荣南 Monolithic wire-net frame light foamed wallboard
CN2381691Y (en) * 1998-06-26 2000-06-07 梁炳恒 Foamed inorganic polymer sandwich wall panel
JP2002234024A (en) * 2001-02-07 2002-08-20 Japan Science & Technology Corp Manufacturing method for cement composition
CN1785630A (en) * 2005-10-28 2006-06-14 孙永成 Production method of heat insulating composite building block

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1061582A (en) * 1990-11-17 1992-06-03 邢鸿生 Coal ash foam sandwich shape paving blocks
CN2320698Y (en) * 1997-07-22 1999-05-26 华荣南 Monolithic wire-net frame light foamed wallboard
CN2381691Y (en) * 1998-06-26 2000-06-07 梁炳恒 Foamed inorganic polymer sandwich wall panel
JP2002234024A (en) * 2001-02-07 2002-08-20 Japan Science & Technology Corp Manufacturing method for cement composition
CN1785630A (en) * 2005-10-28 2006-06-14 孙永成 Production method of heat insulating composite building block

Non-Patent Citations (1)

* Cited by examiner, † Cited by third party
Title
王自强: "夹芯型免烧结粉煤灰轻集料及其制品的试验研制", 《粉煤灰》 *

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102863194A (en) * 2012-10-22 2013-01-09 南通新邦化工科技有限公司 Preparation method of foamed cement insulation boards
CN104387639A (en) * 2014-10-13 2015-03-04 合肥庭索环保材料有限公司 Preparation method of vanadium ore tailing-containing foam sandwich board
CN105153472A (en) * 2015-09-17 2015-12-16 李�杰 Light-weight sound-absorbing board and preparation method thereof
CN105153472B (en) * 2015-09-17 2017-11-14 河南天地装饰工程有限公司 Light silencing sheet material and preparation method thereof
CN109667365A (en) * 2019-01-30 2019-04-23 潞城市泓钰节能建材有限公司 A kind of ready-package wall heat-preservation decoration integrated plate and preparation method thereof

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Application publication date: 20100714