CN101758974A - Carbonized oak wine barrel and fabrication process thereof - Google Patents
Carbonized oak wine barrel and fabrication process thereof Download PDFInfo
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- CN101758974A CN101758974A CN200910217449A CN200910217449A CN101758974A CN 101758974 A CN101758974 A CN 101758974A CN 200910217449 A CN200910217449 A CN 200910217449A CN 200910217449 A CN200910217449 A CN 200910217449A CN 101758974 A CN101758974 A CN 101758974A
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Abstract
The invention provides a carbonized oak wine barrel and a fabrication process thereof, having the advantages of uniform carbonization, deformation resistance, sun-crack resistance, rot resistance and high oak utilization rate. The carbonized oak wine barrel consists of a barrel rack, a barrel wall, a barrel plug, a wine injection plug and a wine outlet valve, wherein the barrel rack is connected with the barrel wall; the barrel wall is connected with the barrel plug; the wine injection plug is located at the upper part of the barrel wall; and the wine outlet valve is arranged on the lower side of the barrel plug. The fabrication process comprises the following steps: sorting; drying; ripsawing; flat-planing; thicknessing; precise-cutting; carrying out the densification, bending and carbonization treatment by a plate bending machine; subjecting the carbonized materials to the processes of arc-tooth milling, siding milling and lathing; assembling; and subjecting the assembled barrel to the processes of primary-planing, sanding, ferruling, paint-spraying paint and boring. The carbonized oak wine barrel of the invention has the advantage of uniform carbonization, that is, the carbonized oak wine barrel is fully carbonized from inside to outside; the carbonized oak wine barrel of the invention also has the advantages of deformation resistance, sun-crack resistance and rot resistance, so the carbonized oak wine barrel can be stored for a long time no matter before or after the wine storage; and the carbonized oak wine barrel of the invention further has the advantages that the utilization rate of oak is as high as 100%, and the wine stored in the carbonized oak wine barrel of the invention has no unpleasant odor but pure taste.
Description
(1) technical field
The present invention relates to the container manufacturing technology, is exactly a kind of carbonized oak wine barrel and manufacture craft thereof specifically.
(2) background technology
Existing oak wine barrel adopts the naked light baking on manufacture craft, because naked light bake out temperature inequality, speed is too urgent, and it is inconsistent that the oak top layer is heated, and the crackle that causes not of uniform size can occur.When such oak wine barrel stored up wine, taste was inconsistent, and wine also can penetrate in the cracks of oak, causes bigger waste.The employed oak of existing baking oak wine barrel is top layer (1-5mm) baking, can not be with the whole from inside to outside baking of oak.Existing oak wine barrel is that outside timber moisture content is bigger, and the top layer moisture content of the inner carbonization of bucket is zero.Because the about moisture content difference of bucket is big, the staving plate is yielding, and crackle not of uniform size can appear in staving, such oak barrel use, keeping, safeguard in expense bigger.The oak degree of utilization of existing oak wine barrel is lower, and the oak surface carbonation of 28 millimeters thick can only reach 1-5mm, degree of utilization less than 20%.
(3) summary of the invention
The object of the present invention is to provide a kind of carbonization uniformity, indeformable, not dry and cracked, without putrefaction, carbonized oak wine barrel and manufacture craft thereof that the oak degree of utilization is high.
The object of the present invention is achieved like this: described carbonized oak wine barrel, it by gantry, bucket wall, bucket plug, annotate the wine plug and go out the wine valve and forms, gantry connects a bucket wall, the bucket wall connects a barrel plug, annotate the wine plug and be positioned at a barrel wall top, go out the wine valve and be arranged on a barrel plug downside.
The manufacture craft of described carbonized oak wine barrel, step is as follows:
Step 1: select premium-quality oak for use, employing quarter sawing mode is removed core, the table material of timber, leaves the sheet material that intermediate wood processes different size;
Step 2: with the open-air natural air drying of the sheet material that processes, when treating that timber reaches moisture about 20%, it is put into drying kiln carries out baking just, baking just generally after 18 days moisture content drop to 10% and timber taken out when following;
Step 3: will dry good timber through cross cut saw, along saw, planer, thicknesser, smart cutting after, last angle bender is encrypted, bending, oven dry, moisture content reaches at 6% o'clock, just can take the dish out of the pot;
Step 4 4:. will curve and change the carbonization baking kiln over to after the bent plate material cooling of type and carry out carbonization treatment, carbonization treatment has severe, moderate and slight three kinds of modes, it is 179 ℃ that lightly-carbonized wood requires carburizing temperature, carbonization time is generally at 48 hours-64 hours, 196 ℃ of moderate carburizing temperatures, carbonization time 50 hours-72 hours, the severe carburizing temperature is 218 ℃, carbonization time is 56 hours-96 hours, to often take a sample in the carbonization process, hear, see the variation of timber, according to the oak place of production, structure and micronutrient levels different are wanted the time and the temperature of corresponding adjustment carbonization;
Step 5: the intact bent plate material of carbonization mills, assembles behind the end mill, side milling, lathe through arc, and the material accuracy requirement of bucket group is at ± 5 microns, and the bucket putty requires ± 5 microns;
Step 6: the bucket that will assemble carries out first plane, sanding, crimp, sprays paint and holes;
Step 7: finished barrel must be through bulge test before dispatching from the factory, with Air compressor squeeze into interior the 2kg pressure of bucket observe barrel air tight, indeformable all around, do not ftracture, can dispatch from the factory.
Carbonized oak wine barrel of the present invention and manufacture craft thereof, the carbonization uniformity, whole from inside to outside 100% carbonizations, no matter carbonized oak wine barrel of the present invention is before the storage wine and storage after drinking can long-term storage, indeformable, not dry and cracked, without putrefaction.The degree of utilization of the used oak of the present invention reaches 100%, carbonized oak wine barrel storage wine pure taste of the present invention, free from extraneous odour.
(4) description of drawings
Fig. 1 is a structural representation of the present invention.
(5) specific embodiment
The invention will be further described for example below in conjunction with accompanying drawing.
Embodiment 1: in conjunction with Fig. 1, a kind of carbonized oak wine barrel of the present invention, it by gantry (5), bucket wall (2), bucket plug (3), annotate wine plug (1) and go out wine valve (5) and form, gantry (5) connects bucket wall (2), bucket wall (2) connects bucket plug (3), annotate wine plug (1) and be positioned at a barrel wall (2) top, go out wine valve (5) and be arranged on a barrel plug (3) downside.
A kind of oak wine barrel manufacture craft of the present invention, step is as follows:
Step 1: select premium-quality oak for use, employing quarter sawing mode is removed core, the table material of timber, leaves the sheet material that intermediate wood processes different size;
Step 2: with the open-air natural air drying of the sheet material that processes, when treating that timber reaches moisture about 20%, it is put into drying kiln carries out baking just, baking just generally after 18 days moisture content drop to 10% and timber taken out when following;
Step 3: will dry good timber through cross cut saw, along saw, planer, thicknesser, smart cutting after, last angle bender is encrypted, bending, oven dry, moisture content reaches at 6% o'clock, just can take the dish out of the pot;
Step 4 4:. will curve and change the carbonization baking kiln over to after the bent plate material cooling of type and carry out carbonization treatment, carbonization treatment has severe, moderate and slight three kinds of modes, it is 179 ℃ that lightly-carbonized wood requires carburizing temperature, carbonization time is generally at 48 hours-64 hours, 196 ℃ of moderate carburizing temperatures, carbonization time 50 hours-72 hours, the severe carburizing temperature is 218 ℃, carbonization time is 56 hours-96 hours, to often take a sample in the carbonization process, hear, see the variation of timber, according to the oak place of production, structure and micronutrient levels different are wanted the time and the temperature of corresponding adjustment carbonization;
Step 5: the intact bent plate material of carbonization mills, assembles behind the end mill, side milling, lathe through arc, and the material accuracy requirement of bucket group is at ± 5 microns, and the bucket putty requires ± 5 microns;
Step 6: the bucket that will assemble carries out first plane, sanding, crimp, sprays paint and holes;
Step 7: finished barrel must be through bulge test before dispatching from the factory, with Air compressor squeeze into interior the 2kg pressure of bucket observe barrel air tight, indeformable all around, do not ftracture, can dispatch from the factory.
Embodiment 2: in conjunction with Fig. 1, carbonized oak wine barrel of the present invention and manufacture craft thereof adopt infrared ray electric to heat whole carbonization technology, make oak carbonizing degree uniformity from inside to outside, guarantee that storage wine pure taste is stable, and the oak conduit of carbonization is closed, suppresses penetrating of wine.No matter carbonized oak wine barrel of the present invention be before the storage wine, or storage after drinking can long-term storage, indeformable, not dry and cracked, guaranteed the exquisite technology when oak wine barrel dispatches from the factory, have more reserve value.The present invention solve oak wine barrel from original part, surperficial carbonization, be transformed into whole carbonizations (from inside to outside), comprehensively deep layer carbonization makes timber rot degree of utilization 100% never.It is zero that the present invention makes the water ratio of oak wine barrel, thoroughly changes the physical property of timber, makes oak wine barrel Stability Analysis of Structures in long-term use, indeformable, do not ftracture, impermeable, thereby reach the purpose of pure natural oak storage wine.
Embodiment 3: in conjunction with Fig. 1, carbonized oak wine barrel of the present invention is that a kind of shape resembles and dolioformly can annotate wine, the storage wine quality of wine (improve), puts the fat of wine.It uses the pure natural oak to make, oak contains tannic acid, total phenol, driedly soaks, eugenol, methyl caprylolactone, galactan composition can enrich taste vinous, improve the quality of wine, the oak that adds again through carbonization removes assorted flavor, the fragrance of rich liquor is to store up the best irreplaceable container of wine the centuries, and it is made up of staving, bucket 2 plugs, hoop for barrel, gantry, cooperage spigot and wooden valves.Pull up notes wine plug wine is put into bucket, wine just can be put in the position that wooden valve rotates to out.Storage wine capacity 0.5L～225L.Core of the present invention is a staving, and the bucket plug is all made of the carbonization oak.Carbonized oak wine barrel storage wine pure taste, it is indeformable to run into wine, and long-term sky be can not let go and split, and is current optimal oak wine barrel.Core of the present invention is the oak carbonization technique.
Embodiment 4: in conjunction with Fig. 1, the using method of carbonized oak wine barrel of the present invention is as follows:
From wine-filling mouth (1) various drinks are injected oak barrel, treat that wine is filled with after, it is good to annotate wine plug plug.When putting wine, will annotate the wine plug and pull up gently, and rotate the wine valve, wine just can flow out.(as shown in Figure 1)
Certainly the wine principle of carbonized oak wine barrel of the present invention:
When wine from wine-filling mouth flows into oak barrel, cocktail party contacts a barrel wall at leisure, a bucket wall is to make through the oak of carbonization.Wine contacts the process that can produce breathing, oxidation at leisure, make certainly with tannin, half pentosan, Xin Xiang, lignin and carbon perfume (or spice) etc. in the oak, the time is long more, and vinosity is aromatic more, and carbonized oak wine barrel is a kind of pure natural brewer thus.
Several technical essential of the present invention:
(1) oak carbonization: oak is processed into does the needed specification of bucket, drying, scrape, such oak just can carry out carbonization after the boiling, bending, secondary drying.Infrared ray electric heating carbonization is adopted in the oak carbonization, and electro heat carbonization kiln is a current state-of-the-art Wood carbonization equipment (outsourcing).The carbonization wood that oak wine barrel uses requires very rigorous, can be divided into lightly-carbonized, moderate carbonization and severe carbonization.It is 179 ℃ that lightly-carbonized wood requires carburizing temperature, and carbonization time is generally at 48 hours-64 hours.196 ℃ of moderate carburizing temperatures, carbonization time 50 hours-72 hours.The severe carburizing temperature is 218 ℃, and carbonization time is 56 hours-96 hours.Will often take a sample, hear, see the variation of timber in the carbonization process, different according to the oak place of production, structure and micronutrient levels are wanted the time and the temperature of corresponding adjustment carbonization, and the quality of oak carbonization directly influences the quality of bucket and wine.The oak carbonization is one most critical, most important operation in tubbing thus.
(2) bucket group and the stifled craft precision of bucket: in the tubbing technological process, bucket group material and the accuracy requirement of bucket putty mortise are very high.General bucket helps the material accuracy requirement at ± 5 microns.Because each bucket all is made up of tens buckets group material, 5 microns of each piece bucket group material errors, bucket girth 1 millimeter of error at least of getting off barrel may just have the slit so and can leak wine.It also is very accurate that the bucket putty requires, general ± 5 microns.Because bucket stifled with bucket group material between combine and do not allow to use any adhesivess, must guarantee not leak wine, reach process seal, so this procedure also is one of making carbonized oak wine barrel critical process.
(3) pressure assembling:
We know that oak barrel does not allow to use any lining cement in manufacturing process, so between timber and the timber combine must be accurately.Single accurately not enough because contain acid, sugar and internal pressure in the wine, though the combination between every block of timber is not seen the slit from appearance, dress just is easy to penetrate after drinking, so we must adopt the pressure assembling when assembling.Generally take the pressure of 2kg, the iron hoop of the first moulding of acting makes to have obtained encrypting with only wood do not had what difference between the plank, staving compacting (encryption) so the stack-mounted bucket can not leak like this.
Embodiment 5: the oak knowledge that the present invention relates to:
One, oak: oak belongs to Quercus acutissima, belongs to mountain Mao Muju section.It is yellowish-brown to bronzing that trees are, and the growth annual ring is obvious, corrugate slightly, and matter is heavy and hard, drying is easily split, corrosion resistant is rotten, wear-resisting, mainly originates from ground such as Europe, North America, Russia, the U.S., Australia and China.China is mainly ground such as Shaanxi, Hubei, Jiangxi and northeast.Toothed oak wood is equal with oak, is mainly used in furniture, building materials, industry, medical and oak wine barrel.
Two, oak kind: oak has kind more than 250 in the world, also can divide two big classifications, white rubber and yellow jacket, but white rubber tubbing, and yellow jacket can not tubbing.
Three, oak composition: 1. the chemical composition content difference of oak has determined that the oak barrel storage wine taste of making is also different.2. oak main component: tannic acid, total phenol, driedly soak, eugenol, methyl caprylolactone, lignin, cellulose, galactan, the tens kinds of chemical constitutions such as defending sugar, phenolic aldehyde, yeast of contracting more.
Four, oak barrel wine brewing effect: 1. the composition that can promote the rich liquor quality in the oak mainly contains: tannic acid, total phenol, driedly soak, tens kinds of compositions such as eugenol, methyl caprylolactone, lignin, Xin Xiang, carbohydrate.2. the composition of rich liquor is to form sootiness perfume (or spice), vanillic aldehyde fragrance and rush delicate fragrance on the technology beyond the timber.3. contain in the wine and enrich composition: contain tens kinds of compositions in the grape and promote the plump degree of wine.
Five, oak barrel storage spirits culture: these materials and composition make people obtain this magical drink life, that the Nature is given that has just, make people for nearly all out of one's mind so over the past thousands of years the having deep love for of spirits culture.Because of its mystery, legend, of long standing and well established, it will bring health, happy, enjoyment to the people forever simultaneously.
Embodiment 6: carbonization oak process parameter table
Claims (2)
1. carbonized oak wine barrel, it by gantry (5), bucket wall (2), bucket plug (3), annotate wine plug (1) and go out wine valve (4) and form, it is characterized in that: gantry (5) connects bucket wall (2), bucket wall (2) connects bucket plug (3), annotate wine plug (1) and be positioned at a barrel wall (2) top, go out wine valve (4) and be arranged on a barrel plug (3) downside.
2. the manufacture craft of a carbonized oak wine barrel, it is characterized in that: step is as follows:
Step 1: select premium-quality oak for use, employing quarter sawing mode is removed core, the table material of timber, leaves the sheet material that intermediate wood processes different size;
Step 2: with the open-air natural air drying of the sheet material that processes, when treating that timber reaches moisture about 20%, it is put into drying kiln carries out baking just, baking just generally after 18 days moisture content drop to 10% and timber taken out when following;
Step 3: will dry good timber through cross cut saw, along saw, planer, thicknesser, smart cutting after, last angle bender is encrypted, bending, oven dry, moisture content reaches at 6% o'clock, just can take the dish out of the pot;
Step 4 4:. will curve and change the carbonization baking kiln over to after the bent plate material cooling of type and carry out carbonization treatment, carbonization treatment has severe, moderate and slight three kinds of modes, it is 179 ℃ that lightly-carbonized wood requires carburizing temperature, carbonization time is generally at 48 hours-64 hours, 196 ℃ of moderate carburizing temperatures, carbonization time 50 hours-72 hours, the severe carburizing temperature is 218 ℃, carbonization time is 56 hours-96 hours, to often take a sample in the carbonization process, hear, see the variation of timber, according to the oak place of production, structure and micronutrient levels different are wanted the time and the temperature of corresponding adjustment carbonization;
Step 5: the intact bent plate material of carbonization mills, assembles behind the end mill, side milling, lathe through arc, and the material accuracy requirement of bucket group is at ± 5 microns, and the bucket putty requires ± 5 microns;
Step 6: the bucket that will assemble carries out first plane, sanding, crimp, sprays paint and holes;
Step 7: finished barrel must be through bulge test before dispatching from the factory, with Air compressor squeeze into interior the 2kg pressure of bucket observe barrel air tight, indeformable all around, do not ftracture, can dispatch from the factory.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN200910217449A CN101758974A (en) | 2009-12-29 | 2009-12-29 | Carbonized oak wine barrel and fabrication process thereof |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104589449A (en) * | 2014-12-31 | 2015-05-06 | 广西大学 | Oak baking technology for aged rum oak barrel |
| CN105150311A (en) * | 2015-08-24 | 2015-12-16 | 黄启燕 | Manufacturing process of wooden trash can |
| CN110421666A (en) * | 2019-07-24 | 2019-11-08 | 祁先进 | A kind of processing technology making wooden barrel carbonized wood |
| CN113927692A (en) * | 2021-10-28 | 2022-01-14 | 蓬莱市沃林橡木桶有限公司 | Preparation method of flavor wood ball for wine blending |
-
2009
- 2009-12-29 CN CN200910217449A patent/CN101758974A/en active Pending
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104589449A (en) * | 2014-12-31 | 2015-05-06 | 广西大学 | Oak baking technology for aged rum oak barrel |
| CN105150311A (en) * | 2015-08-24 | 2015-12-16 | 黄启燕 | Manufacturing process of wooden trash can |
| CN110421666A (en) * | 2019-07-24 | 2019-11-08 | 祁先进 | A kind of processing technology making wooden barrel carbonized wood |
| CN113927692A (en) * | 2021-10-28 | 2022-01-14 | 蓬莱市沃林橡木桶有限公司 | Preparation method of flavor wood ball for wine blending |
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Open date: 20100630 |