CN101737955A - Water temperature control method and device - Google Patents
Water temperature control method and device Download PDFInfo
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- CN101737955A CN101737955A CN200910239602A CN200910239602A CN101737955A CN 101737955 A CN101737955 A CN 101737955A CN 200910239602 A CN200910239602 A CN 200910239602A CN 200910239602 A CN200910239602 A CN 200910239602A CN 101737955 A CN101737955 A CN 101737955A
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- calandria
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Abstract
The invention relates to the technical field of temperature control and provides a water temperature control method. The method comprises the following steps of: acquiring influence of afterheat on the temperature of unit water quantity after a heating body stops working; acquiring temperature control parameters according to the influence of the afterheat on the temperature of the unit water quantity; and setting working time of the heating body according to the temperature control parameters, and raising the water temperature to a target temperature. The invention also provides a water temperature control device. By using the method and the device, the influence of the afterheat on the temperature of the unit water quantity after the heating body stops working can be acquired, and temperature control parameters are also acquired; the working time of the heating body can be set according to the temperature control parameters so as to reduce the influence of the afterheat of the heating body on the target temperature, improve the precision of controlling the water temperature, reduce the using frequency of a relay, and prolong the service life of the heating device.
Description
Technical field
The present invention relates to the temperature control technology field, more particularly, relate to a kind of temperature control method of water and device.
Background technology
At present, in the water temperature control of Fast Heating, general temperature control mode has: adopt the thermistor temperature sensor, MCU sample temperature value, then according to the sampling temperature value directly control, promptly reach design temperature after, heating load is closed, be lower than design temperature after, calandria is opened.Because the power of calandria changes greatly in many products, how much also different the heated water yield is, and the setting value of heating-up temperature is also different; Simultaneously, coolant-temperature gage is reacted on the thermistor needs the regular hour, and in this time period, the waste heat of heater can continue water is carried out heat temperature raising, thereby caused the difference of actual temperature and controlled temperature very big, be difficult to reach the accurately requirement of control of water temperature.
Summary of the invention
Main purpose of the present invention is to provide a kind of temperature control method of water and device at the prior art defective, so that improve coolant controlled accuracy in the Fast Heating process.
Temperature control method of water of the present invention may further comprise the steps:
After the collection calandria quit work, its waste heat was to the temperature effect of the unit water yield;
According to the temperature effect of calandria waste heat, obtain temperature control parameter to the unit water yield;
Set the calandria working time according to temperature control parameter, water temperature is risen to target temperature from initial temperature.
Preferably, described according to the temperature effect of calandria waste heat to the unit water yield, obtain in the step of temperature control parameter and comprise:
Set the preset temperature of its value less than target temperature;
After quitting work according to calandria, the pairing water temperature of each time point is obtained temperature control parameter with respect to the variation of preset temperature.
Preferably, describedly set the calandria working time, water temperature comprised from initial temperature rises to the step of target temperature according to temperature control parameter:
Current water temperature and target temperature are compared, obtain the difference of current water temperature and target temperature;
According to the difference of temperature control parameter and current water temperature and target temperature, send control signal startup calandria and carry out work.
Preferably, described with current water temperature and target temperature relatively, obtain in the step of difference of current water temperature and target temperature and comprise:
Set the blanking time of gathering current water temperature;
According to the current water temperature of timing acquiring blanking time.
Preferably, described temperature control parameter calculates according to following formula:
Δ time=[Δ t12+ Δ t23+ Δ t34+......+ Δ t (x-1) x]/N; Used time when wherein, Δ time is for unit temperature of rising; Δ t12, Δ t23, Δ t34 and Δ t (x-1) x are the pairing time point of temperature of different phase; N is the temperature gap summation of different phase.
The present invention also provides a kind of temperature control equipment, and this temperature control equipment comprises:
Temperature collecting cell, after being used to gather calandria and quitting work, its waste heat is to the temperature effect of the unit water yield;
Data processing unit is used for obtaining temperature control parameter according to the influence of calandria waste heat to water temperature;
Main control unit is used for setting the calandria working time according to temperature control parameter, and water temperature is risen to target temperature from initial temperature.
Preferably, described data processing unit comprises:
The preset temperature setting module is used to set the preset temperature of its value less than target temperature;
Statistical analysis module, after being used for quitting work according to calandria, the pairing water temperature of each time point is obtained temperature control parameter with respect to the variation of preset temperature.
Preferably, described main control unit comprises:
Comparison module is used for current water temperature and target temperature are compared, and obtains the difference of current water temperature and target temperature;
Signal processing unit is used for the difference according to temperature control parameter and current water temperature and target temperature, sends control signal startup calandria and carries out work.
Preferably, described main control unit also comprises:
Time control unit is used to set the blanking time of gathering current water temperature;
Gather start unit, be used for according to the current water temperature of timing acquiring blanking time.
As from the foregoing, utilize temperature control method of water and device among the present invention, can obtain calandria and quit work its waste heat of back the influence of water temperature, and obtain temperature control parameter, and according to this temperature control parameter working time of calandria can be set, reduced the influence that the calandria waste heat causes target temperature, improved the coolant controlled accuracy, and, need not the relay in the heater is carried out frequent operation, prolonged the life-span of heater.
Description of drawings
Fig. 1 is the flow chart of temperature control method of water in an embodiment of the invention;
Fig. 2 is the method flow diagram that obtains temperature control parameter in the above-mentioned embodiment;
Fig. 3 is a temperature controlled coordinate schematic diagram in the above-mentioned embodiment;
Fig. 4 sets the calandria working time according to temperature control parameter in the above-mentioned embodiment, water temperature is risen to the particular flow sheet of target temperature;
Fig. 5 is a temperature controlled coordinate schematic diagram in the above-mentioned embodiment;
Fig. 6 is the structural representation of water temperature control device in the another embodiment of the invention;
Fig. 7 is the structural representation of data processing unit in the described embodiment of Fig. 6;
Fig. 8 is the structural representation of main control unit in the described embodiment of Fig. 6.
In order to make purpose of the present invention, technical scheme and advantage clearer,, the present invention is further elaborated below in conjunction with drawings and Examples.
The specific embodiment
Should be appreciated that specific embodiment described herein only in order to explanation the present invention, and be not used in qualification the present invention.
Fig. 1 shows the flow chart of temperature control method of water in an embodiment of the invention.This method may further comprise the steps:
Step S10, after the collection calandria quit work, its waste heat was to the temperature effect of the unit water yield; For example, in one embodiment, can control calandria earlier and start working, certain water yield is heated up, when rising to a certain temperature, the control calandria quits work, and writes down the water temperature of this time point correspondence; Because calandria also has surplus heat, can continue water temperature is heated up, consistent until the temperature of this calandria itself with water temperature, waste heat can be carried out record to the temperature-rise period of water temperature at this moment, obtain the interior different pairing temperature of time point of this time period.
Step S20 according to the temperature effect of calandria waste heat to the unit water yield, obtains temperature control parameter; After the variations in temperature of above-mentioned each time point is obtained, water temperature and time in the time of can quitting work to used time of variations in temperature and calandria are analyzed and calculate, draw temperature control parameter, so that after obtaining calandria and quitting work, required unit interval of temperature value of every rising.
Step S30 sets the calandria working time according to temperature control parameter, and water temperature is risen to target temperature.After the said temperature control parameter acquiring, can set the working time of calandria according to this parameter, so that accurately control water temperature.In one embodiment, if need water temperature be risen to a target temperature (for example 80 ℃) from an initial temperature (for example 20 ℃), can be according to the said temperature parameter, set the working time of calandria, the waste heat of calandria is fully used in the temperature-rise period of water temperature from the initial temperature to the target temperature, thereby reduce the calandria waste heat and after water temperature reaches target temperature, continue influence that water temperature is heated up and caused, improved the coolant controlled accuracy.In another embodiment, if water temperature need be controlled in a certain steady temperature scope, for example water temperature to be controlled at 70 ± 2 ℃, when temperature is lower than 69 ℃, can obtains water temperature according to temperature control parameter and be raised to 70 ℃ of these processes the working time of calandria from 68 ℃, thereby restart calandria, make its work, water temperature is warming up to 70 ℃, thereby water temperature is controlled at temperature constant state.
The present invention can utilize the working time of temperature control parameter control calandria, thereby accurately control water temperature in the water temperature control procedure, has improved the coolant controlled accuracy.
Please refer to Fig. 2, can comprise among the above-mentioned steps S20:
Step S21 sets the preset temperature of its value less than target temperature; In one embodiment, it is preset temperature that the working time that calandria can be set is put pairing temperature, and this preset temperature is lower than target temperature, and for example, if need water temperature is risen to 80 ℃ of target temperatures, can set preset temperature is 70 ℃.
Step S22, after quitting work according to calandria, the pairing water temperature of each time point is obtained temperature control parameter with respect to the variation of preset temperature.For example, in the foregoing description, can the time and water temperature be that reference axis is set up a coordinate diagram, the record water temperature rises to 80 ℃ the temperature-rise period, every a pairing variations in temperature of unit interval, to obtain said temperature control parameter from 20 ℃.
Fig. 3 is the foregoing description, is the coordinate diagram that reference axis is set up with time and water temperature, wherein:
X-axis: time shaft;
Y-axis: temperature axis;
Tset: target temperature point;
Tn, T (n-1), Td, Tc, Tb, Ta: the temperature spot of different phase;
Tstart: water initial temperature point;
T1, t2, t3, t4, t (x-1), tx: the pairing time point of the temperature spot of different phase;
Δ time: used time when rising a unit temperature.
At first,, and read temperature in real time by the heater heat hot water, by temperature rising curve calculate can react simultaneously the water yield what with the parameter of calandria watt level: Δ time.Account form is as follows:
Temperature: 1 ℃ of Tb-Ta=Δ;
Tc-Tb=Δ1℃;
Td-Tc=Δ1℃;
......
Tn-Tn-1=Δ1℃;
1 ℃ of 1 ℃+Δ of N=Δ+...+(N-1 Δ 1 ℃)+(N Δ 1 ℃)
Time: t2-t1=Δ t12; T3-t2=Δ t23; T4-t3=Δ t34;
......
t(x-1)-tx=Δt(x-1)x;
Δtime=[(Δt12+Δt23+Δt34+......+Δt(x-1)x)/N]
Because the difference of the water yield, under same heating power, the used time is different during institute rising unit temperature, so can utilize the temperature control parameter of Δ time as different water yield different loads power, detect the influence that calandria rises and causes temperature, after particularly calandria quit work, its waste heat was to Temperature Influence.What Δ time reflected is exactly how long 1 ℃ of every heating rising will be used.
With reference to Fig. 4, can comprise among the above-mentioned steps S30:
Step S31 sets the blanking time of gathering current water temperature;
Step S32 is according to the current water temperature of timing acquiring blanking time;
Step S33 compares current water temperature and target temperature, obtains the difference of current water temperature and target temperature;
Step S34 according to the difference of temperature control parameter and current water temperature and target temperature, sends control signal startup calandria and carries out work.
In one embodiment, can set every water temperature of collection in 1 second, if when learning that relatively the temperature that collects and target temperature differ certain value, can produce a control signal according to this difference and be sent to calandria, restart work with the control calandria, water temperature is remained within the controlled range of target temperature.
Fig. 5 is the coordinate schematic diagram of said temperature control.Wherein:
X-axis: time shaft;
Y-axis: temperature axis;
Tset: target temperature point;
Tn: the temperature spot of time point t2 correspondence
Tz: by a temperature spot of controlling in advance that utilizes Δ time to draw.Δ time is big more, and Tz is more little; The more little Tz of Δ time is big more.
1 ℃ of Δ: 1 unit temperature;
Tstart: water initial temperature point;
T1, t2, t3, t4: the pairing time point of the temperature spot of different phase;
Δ time: used time when rising 1 unit temperature.
On section: heat temperature raising curved section during closed heating unit power.
Off section: temperature lowering curve section when disconnecting heating unit power.
When temperature during less than Tz, the heating unit power closure is carried out heat temperature raising, in this temperature curve section, obtains Δ time according to said method;
When temperature arrives Tz, close heating unit power, utilize the waste heat heat temperature raising, the stand-by period is (t2-t1).If temperature reaches Tset in the stand-by period, then enter other duty; If time is up t2, temperature does not also reach desired value, then sends control signal control heater and carries out work, and so that water temperature is heated up, be (t3-t2) heat time heating time, can draw from following formula:
(t3-t2)=[(Tset-Tn)×Δtime],
Heater quit work after time is up;
As long as temperature reaches Tset, enter next duty, otherwise utilize the waste heat heat temperature raising in heat time heating time, the stand-by period is (t4-t3), if temperature reaches Tset in the stand-by period, enters next duty;
If the time reaches the temperature T set that the t4 temperature never reaches setting, then the closed always later on power supply heater heat temperature raising of t4 reaches Tset up to coolant-temperature gage, enters next duty.
In the ordinary course of things, when heating curve proceeds to t2 or t3, will reach the temperature T set of setting; Only under the situation that detection Δ time mistake occurs, just can proceed to t4 and reach state later on.
With reference to Fig. 6, water temperature control device can comprise among the present invention:
As shown in Figure 7, above-mentioned data processing unit 20 can comprise:
Preset temperature setting module 21 is used to set the preset temperature of its value less than target temperature; In one embodiment, the working time that can utilize preset temperature setting module 21 that calandria is set puts pairing temperature and is preset temperature, and this preset temperature is lower than target temperature, and for example, if need water temperature is risen to 80 ℃ of target temperatures, can set preset temperature is 70 ℃.
As shown in Figure 8, above-mentioned main control unit 30 comprises:
Gather startup module 32, be used for according to the current water temperature of timing acquiring blanking time
In one embodiment, can utilize time control unit 31 to set every water temperature of collection in 1 second, if when learning relatively that by comparison module 33 temperature that collects and target temperature differ certain value, can produce a control signal according to this difference by signal processing unit 34 and be sent to calandria, restart work with the control calandria, water temperature is remained within the controlled range of target temperature.
The above only is preferred embodiment of the present invention, not in order to restriction the present invention, all any modifications of being done within the spirit and principles in the present invention, is equal to and replaces and improvement etc., all should be included within protection scope of the present invention.
Claims (9)
1. a temperature control method of water is characterized in that, may further comprise the steps:
After the collection calandria quit work, its waste heat was to the temperature effect of the unit water yield;
According to the temperature effect of calandria waste heat, obtain temperature control parameter to the unit water yield;
Set the calandria working time according to temperature control parameter, water temperature is risen to target temperature.
2. temperature control method of water according to claim 1 is characterized in that, and is described according to the temperature effect of calandria waste heat to the unit water yield, obtains in the step of temperature control parameter to comprise:
Set the preset temperature of its value less than target temperature;
After quitting work according to calandria, the pairing water temperature of each time point is obtained temperature control parameter with respect to the variation of preset temperature.
3. temperature control method of water according to claim 1 and 2 is characterized in that, describedly sets the calandria working time according to temperature control parameter, water temperature is risen in the step of target temperature to comprise:
Current water temperature and target temperature are compared, obtain the difference of current water temperature and target temperature;
According to the difference of temperature control parameter and current water temperature and target temperature, send control signal startup calandria and carry out work.
4. temperature control method of water according to claim 3 is characterized in that, describedly sets the calandria working time according to temperature control parameter, water temperature is risen in the step of target temperature also to comprise:
Set the blanking time of gathering current water temperature;
According to the current water temperature of timing acquiring blanking time.
5. temperature control method of water according to claim 1 is characterized in that, described temperature control parameter calculates according to following formula:
Δ time=[Δ t12+ Δ t23+ Δ t34+......+ Δ t (x1-1) x]/N; Used time when wherein, Δ time is for unit temperature of rising; Δ t12, Δ t23, Δ t34 and Δ t (x-1) x are the pairing time point of temperature of different phase; N is the temperature gap summation of different phase.
6. a water temperature control device is characterized in that, comprising:
Temperature collecting cell, after being used to gather calandria and quitting work, its waste heat is to the temperature effect of the unit water yield;
Data processing unit is used for obtaining temperature control parameter according to the influence of calandria waste heat to water temperature;
Main control unit is used for setting the calandria working time according to temperature control parameter, and water temperature is risen to target temperature.
7. water temperature control device according to claim 6 is characterized in that, described data processing unit comprises:
The preset temperature setting module is used to set the preset temperature of its value less than target temperature;
Statistical analysis module, after being used for quitting work according to calandria, the pairing water temperature of each time point is obtained temperature control parameter with respect to the variation of preset temperature.
8. water temperature control device according to claim 6 is characterized in that, described main control unit comprises:
Comparison module is used for current water temperature and target temperature are compared, and obtains the difference of current water temperature and target temperature;
Signal processing unit is used for the difference according to temperature control parameter and current water temperature and target temperature, sends control signal startup calandria and carries out work.
9. water temperature control device according to claim 8 is characterized in that, described main control unit also comprises:
Time control unit is used to set the blanking time of gathering current water temperature;
Gather start unit, be used for according to the current water temperature of timing acquiring blanking time.
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