CN101723656B - Ferrite forming body, ferrite grinding body, ferrite core, manufacture method, forming method and device, grinding method and device - Google Patents
Ferrite forming body, ferrite grinding body, ferrite core, manufacture method, forming method and device, grinding method and device Download PDFInfo
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- CN101723656B CN101723656B CN 200910209401 CN200910209401A CN101723656B CN 101723656 B CN101723656 B CN 101723656B CN 200910209401 CN200910209401 CN 200910209401 CN 200910209401 A CN200910209401 A CN 200910209401A CN 101723656 B CN101723656 B CN 101723656B
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Abstract
The invention provides a ferrite core with a terminal electrode at one side, a method for producing the ferrite core at high production rate, a ferrite forming body, a ferrite grinding body, a forming method and device, a grinding method and device. The ferrite forming body (3) comprises a first part (31) comprising the ferrite material, a second part (32) comprising the ferrite material and connected with the first part (31). The sectional area of the second part (32) is larger than that of the first part (31) and the density of the second part (32) is larger than that of the first part (31) by 3-8%.
Description
Technical field
The present invention relates to a kind of inductance elements such as transformer and choke coil that can be used in, the blade of a sword section that both sides have a surface installing type FERRITE CORE of blade of a sword section, particularly a side can grind for FERRITE CORE, ferrite forming body, the ferrite of the shape that roughly degree of freedom such as Polygons is high the manufacturing process of cutting body, FERRITE CORE, grind cutting method, manufacture method, manufacturing process and grind turning device.
Background technology
In the surface mounted type coil element of the inductance elements such as the transformer that is configured for various electronicss and choke coil, extensively adopt FERRITE CORE.This FERRITE CORE, the known bulging core that has both sides to have circle or slightly tetragonal blade of a sword section.Below also FERRITE CORE is called bulging core.
Usually, when the bulging core that both sides is had circular blade of a sword section is used for inductance element, use as shown in Figure 20.Namely, after insulation-coated wire 85 being wound on the axial region 82 of magnetic core 8, being fixed to by binding agent 84 grades and being roughly on the tetragonal base station 83, and the two ends of above-mentioned wire 85 are connected respectively to two terminals 86 that base station 83 has, on 86, thereby obtain inductance element.
Make the manufacture method that as shown in Figure 20 both sides have the bulging core 8 of circular blade of a sword section, that ferrite particle is stamping for after the columniform molding 80, shown in Figure 21,22, ferrite forming body 80 put be loaded on the guide arrangement 93, by cutting processing cutter 91 pairs of ferrite forming bodies 80 axial middle bodies and grind cut this and go center processing with grinding, the desired width of pruning, thereby forming ferrite that both sides have circular blade of a sword section 81 grinds and cuts body, again ferrite is ground and cut body and fire and make its contraction and densification, thereby obtain drum core 8.By continuous stamping and go center processing, can make the drum core in high productivity ground.
But above-mentioned both sides have the ferrite drum core 8 of circular blade of a sword section 81, and the directive identity of tool for component change into inductance element etc., need to not have base station 83 miscellaneous parts such as grade, exist to use binding agent 84 will rouse the problem that core 8 and base station 83 are fixed up.Therefore, namely allow to high productivity and make at low cost bulging core, productivity is also very poor when component, and needs cost.
And behind the component, element heights has become the thickness sum of height and the base station 83 of bulging core 8, thereby even exist the height of drum core 8 to reduce, also can increase so much this problem of height of thickness of base station 83 behind the component.Particularly when the uses such as chip-scale element of the electronics that is used for high-density installation, become obstruction slimming and light-weighted reason.
And in patent documentation 1, a kind of the structure that just can realize component with the drum core having been proposed, this bulging core is formed with roughly tetragonal blade of a sword section in both sides, be formed with terminal etc. in the blade of a sword section of a side, thereby do not need base station.But, above-mentioned roughly tetragonal bulging core, working method that need to be by is as shown in figure 23 ground to cut to the molding 80 of quadrangular prism shape and is formed blade of a sword section.In this case, owing to will process one by one molding, so productivity is not high.Can't be circular bulging core as both sides blade of a sword section, the center of going that use high productivity, can process continuously processes.
In addition, in documents 2, the blade of a sword section that discloses an a kind of side is for circular, and the blade of a sword section of opposite side is tetragon, is formed with the bulging core of terminal electrode in this tetragonal blade of a sword section.But there is not the record about its manufacture method.
Patent documentation 1:JP JP 2005-310982 communique
Patent documentation 2:JP opens clear 58-187117 communique in fact
Summary of the invention
The present invention makes in view of above-mentioned background, its objective is the part 1 that comprises the contain ferrite material by allowing, and the part 2 of the contain ferrite material that links to each other with this part 1, in the ferrite forming body of the sectional area of this part 2 greater than the sectional area of part 1, allow part 2 have density than the density large 3%～8% of part 1, a kind of FERRITE CORE that can form in a side terminal electrode is provided, high productivity is made the method for this FERRITE CORE, ferrite forming body, ferrite grinds cuts body, building mortion and method, grind turning device and method.
Ferrite forming body of the present invention has: the part 1 of contain ferrite material; With link to each other with described part 1, have the sectional area larger than the sectional area of this part 1, and a part 2 of contain ferrite material; Described part 2 has the density than the density large 3%～8% of described part 1.
And in the ferrite forming body of the present invention, described part 1 is circular plate shape, and the cross section of described part 2 has at least 2 bights.
And in the ferrite forming body of the present invention, described part 2 is the Square consisting of two isosceles right-angled triangles shape.
And in the ferrite forming body of the present invention, the cross section of described part 2 is rectangle.
And in the ferrite forming body of the present invention, the cross section of described part 2 is the shape that straight line and arc consist of.
Ferrite of the present invention grinds cuts body, grinds by above-mentioned ferrite forming body and cuts, so that the position that part 1 links to each other with part 2 is thinner and obtain than described part 1.
FERRITE CORE of the present invention is cut body and is fired and obtain by above-mentioned ferrite is ground.
Manufacturing process of the present invention, be used for being shaped above-mentioned ferrite forming body, comprise: the 1st operation, use has the 1st punching pin section of column, with the 2nd punching pin section of the opposed column of the 1st punching pin section and be formed with and allow the building mortion of mould of the hole section that described the 1st, the 2nd punching pin section advances and retreat, fill the particle of contain ferrite in the hole section of this mould; The 2nd operation advances described the 1st punching pin section, and described particle is exerted pressure; The 3rd operation advances described the 2nd punching pin section, and described particle is exerted pressure; With the 4th operation, advance described the 1st punching pin section, it is advanced to end face is arranged in the position that is pushed into than the 1st operation the 1st punching pin section more near the position of described the 2nd punching pin section.
The cutting method that grinds of the present invention, use is ground turning device and above-mentioned ferrite forming body is ground is cut, the described turning device that grinds has the supporter of described ferrite forming body being supported by seating surface, and discoideus and periphery grinds sharpener facing to the rotation of described seating surface, described seating surface comprises that being positioned at described rotation grinds axial distolateral the 1st of sharpener, and being positioned at described rotation, grind sharpener axial another is distolateral and grind the 2nd of sharpener than the more close described rotation of described the 1st face, this grinds cutting method and comprises: support operation, so that the part 2 of described ferrite forming body is facing to described the 1st, the part 1 of this ferrite forming body put be loaded on described the 2nd, described ferrite forming body is supported; Cut operation with grinding, sharpener is ground in described rotation be rotated driving, grind the position that the part 1 of cutting described ferrite forming body links to each other with part 2.
And, of the present invention grinding in the cutting method, described supporter, in described the 1st and described the 2nd an opposite side, also have side wall portion, this side wall portion has and described the 2nd vertical medial surface, describedly grinds the medial surface that turning device is provided so that described side wall portion and tilts with respect to vertical direction, in the described support operation, according to so that the contacted mode of the medial surface of the outer face of described part 2 and described side wall portion is supported described ferrite forming body.
Manufacture method of the present invention has the ferrite forming body by above-mentioned manufacturing process formed thereby, grinds the ferrite of cutting and obtaining and grinds and cut body and fire with the above-mentioned cutting method that grinds, and obtains the ablating work procedure of FERRITE CORE.
Building mortion of the present invention has: the 1st punching pin section of column; The 2nd punching pin section with the opposed column of the 1st punching pin section; Be formed with and allow the mould of the hole section that described the 1st, the 2nd punching pin section advances and retreat; Described the 1st punching pin section is advanced to the 1st control unit of the 1st position of described hole section; After the action of the 1st control unit, described the 2nd punching pin section is advanced to the 2nd control unit of the 2nd position of described hole section; And Auxiliary Control Element, after the action of described the 2nd control unit, described the 1st neutron section is advanced to the 1st position of described hole section and the 3rd position between the 2nd position.
And in the building mortion of the present invention, the long-pending shaft section than described the 1st punching pin section of the shaft section of described the 2nd punching pin section is long-pending little, and described hole section has allows the 1st hole of described the 1st punching pin section advance and retreat, and allows the 2nd hole of described the 2nd punching pin section advance and retreat.
And in the building mortion of the present invention, the lower surface of described the 1st punching pin section is faced mutually with the upper surface of described the 2nd punching pin section.
The turning device that grinds of the present invention, have by seating surface and cut the supporter that thing is supported to grinding, and discoideus and periphery grinds sharpener facing to the rotation of described seating surface, wherein, described seating surface comprises that being positioned at described rotation grinds axial one distolateral the 1st of sharpener, and being positioned at described rotation, grind sharpener axial another is distolateral and grind the 2nd of sharpener than the more close described rotation of described the 1st face.
And of the present invention grinding in the turning device in described the 1st and described the 2nd an opposite side, also has side wall portion, and this side wall portion has and described the 2nd vertical medial surface.
And of the present invention grinding in the turning device is constructed so that the medial surface of described side wall portion tilts with respect to vertical direction.
And of the present invention grinding in the turning device is constructed so that described medial surface is with respect to vertical direction inclination 2～8 degree.
And of the present invention grinding in the turning device is constructed so that described medial surface is with respect to vertical direction inclination 4～6 degree.
And, of the present invention grinding in the turning device, described supporter is that a kind of periphery consists of the described rotating disk that is ground the seating surface of cutting thing of support, described the 2nd diameter is larger than described the 1st diameter.
And, of the present invention grinding in the turning device, described supporter has the jut that is arranged on described periphery.
And, of the present invention grinding in the turning device, described supporter has a plurality of described jut that is arranged on described periphery and is separated with mutually distance.
According to the present invention, part 2 has the density than the density high 3%～8% of part 1, therefore can not produce breach in the ferrite forming body, and can avoid reliably occurring near crack, the outer face of blade of a sword section and the crack at the place of the rib section between the periphery of axial region central authorities of fired body, obtain a kind of FERRITE CORE that can form in a side terminal electrode.
According to the present invention, part 1 is cylindrical, and part 2 is the shape that shaft section has 2 bights at least, is whittled into body thereby can make grinding of the high shape of degree of freedom.
According to the present invention, the shaft section of part 2 is the rectangle with long limit and minor face, thereby possesses directivity, is convenient to very much be inserted in the isolation strip, take off from the isolation strip and install substrate as surface mounting assembly.
Therefore according to the present invention, the shaft section of part 2 is the shape that straight line and arc combine, and not only has directivity, by forming terminal electrode at semicircle opposite side two jiaos, can also reduce erection space.
According to the present invention, building mortion is after the 1st punching pin section of propelling, advance the 2nd punching pin section, next advance the 1st punching pin section, it is advanced to end face is positioned at the position that has been pushed into than the 1st punching pin section more near the position of the 2nd punching pin section, can make the ferrite forming body with density difference thus.
According to the present invention, grind in the turning device, seating surface comprises that being positioned at described rotation grinds axial distolateral the 1st of sharpener, and being positioned at described rotation, grind sharpener axial another is distolateral and grind the 2nd of sharpener than the more close described rotation of described the 1st face, by like this, can grind the quilt of cutting the high shape of degree of freedom and grind and cut thing.
According to the present invention, grind and also have side wall portion in the turning device, therefore can stably grind to cut to be ground and cut thing.
According to the present invention, grind in the turning device, the medial surface of described side wall portion tilts with respect to vertical direction, can utilize gravity thus so that ground the rotation periphery of cutting thing and the outer side of an end with keep in touch as the 2nd of processing datum and the medial surface of side wall portion, grind reliably and cut processing.
The invention effect
By adopting the present invention, productivity is outstanding, and because of process for stamping and forming with go the center complete processing, cost is low and Lead Time is short, provides to have the FERRITE CORE that can easily form in the side blade of a sword section shape of terminal electrode.
Description of drawings
Fig. 1 is the stereographic map of the relevant FERRITE CORE of expression embodiment 1.
Fig. 2 is the front view of the relevant FERRITE CORE of expression embodiment 1.
Fig. 3 is the vertical view of the relevant FERRITE CORE of expression embodiment 1.
Fig. 4 is the mode chart of the relevant press molding equipment of expression embodiment 1.
Fig. 5 is the explanatory view of stamping processing that illustrates the relevant press molding equipment of embodiment 1.
Fig. 6 is the stereographic map of molding after expression embodiment 1 relevant stamping.
Fig. 7 is that the relevant part of central processing machine of going of expression embodiment 1 is omitted stereographic map.
Fig. 8 is the sectional view that illustrates the processing treatment of removing central processing machine of embodiment 1.
Fig. 9 is the relevant stereographic map that removes the bulging core molding after the center processes of expression embodiment 1.
Figure 10 is the relevant stereographic map that has adopted the inductance element of the bulging core fired body that blade of a sword section is formed with terminal electrode of expression embodiment 1.
Figure 11 is the relevant stereographic map that has adopted the transformer element of the bulging core fired body that blade of a sword section is formed with terminal electrode of expression embodiment 1.
Figure 12 is the stereographic map of the relevant FERRITE CORE of expression embodiment 2.
Figure 13 is the front view of the relevant FERRITE CORE of expression embodiment 2.
Figure 14 is the vertical view of the relevant FERRITE CORE of expression embodiment 2.
Figure 15 is the mode chart of the relevant press molding equipment of expression embodiment 2.
Figure 16 is the vertical view of the relevant shaping grinding tool of expression embodiment 2.
Figure 17 is the explanatory view of stamping processing that illustrates the relevant press molding equipment of embodiment 2.
Figure 18 is the stereographic map of molding after expression embodiment 2 relevant stamping.
Figure 19 is the relevant stereographic map that has adopted the inductance element of the bulging core fired body that blade of a sword section is formed with terminal electrode of expression embodiment 2.
Figure 20 be before the expression employing both sides have the stereographic map of inductance element of the bulging core of circular blade of a sword section.
Figure 21 is the explanatory view that the principle of center processing is gone in expression.
Figure 22 is the explanatory view that the principle of center processing is gone in expression.
Figure 23 illustrates that former both sides have the explanatory view that removes the center process principle of the bulging core of tetragon blade of a sword section.
Nomenclature
1,6-drum core (FERRITE CORE)
2,7-press molding equipment
20,70-shaping dies
20a-upper wall surface (upper hole)
20b-lower wall surface (lower hole)
21, the upper punching pin of 71-section
22, punching pin section under the 72-
21a, 71a-lower surface
22a, 72a-upper surface
241,741-decline control part
242,742-rising control part
243, the auxiliary decline control part of 743-
The 3-ferrite forming body
31-cylindrical portion (part 1)
32-quadrangular prism section (part 2)
4-removes central processing machine (grinding turning device)
41-grinds and cuts the processing cutter
43-guide arrangement (supporter)
46-support section (seating surface)
46a-the 1st periphery (the 1st face)
46b-the 2nd periphery (the 2nd face)
The 47-side wall portion
The 47a-medial surface
The 5-ferrite grinds cuts body
The 53-axial region
Embodiment
The accompanying drawing of the below's contrast expression embodiment is specifically described the present invention.
It should be noted that, in the following embodiment, the soft ferrite drum core that is soft magnetism take manufacturing describes as example.
(embodiment 1)
Fig. 1 is the stereographic map of the associated drum core 1 of expression embodiment 1, and Fig. 2 is the front view of the associated drum core 1 of expression embodiment 1, and Fig. 3 is the vertical view of the associated drum core 1 of expression embodiment 1.As shown in the figure, drum core 1 (FERRITE CORE), the axial region 13 that has circular blade of a sword section 11, tetragon blade of a sword section 12 and connect circular blade of a sword section 11 and tetragon blade of a sword section 12.
When making the associated drum core 1 of embodiment 1, each raw material powder of weighing Ferrite Material is mixed in abrading-ball stirrer (attritor) behind the interpolation pure water, behind the interpolation tackiness agent, carries out drying with spray-drier in the slip that mixes.With resulting powder mix is particles filled carry out pre-burning in the aluminum case after, in the particle that pre-burning forms, add pure water, pulverize with the abrading-ball stirrer again.In resulting slip, add tackiness agent and carry out drying with spray-drier, obtain ferritic particle 10.After ferrite particle 10 being filled in the shaping dies 20 of the press molding equipment 2 shown in Fig. 4,5, drive up and down that punching pin section 21,22 presses down respectively, presses in shaping dies 20, thereby produce ferrite forming body 3 as shown in Figure 6.
With shown in Fig. 7,8, removing central processing machine 4, the ferrite forming body 3 of made is gone center processing.Resulting ferrite grinds cuts body 5 shown in the stereographic map of Fig. 9, the axial region 53 that has circular blade of a sword section 51, tetragonal blade of a sword section 52 and connect them.Next ferrite is ground and cut body 5 and fire, obtain the bulging core 1 as fired body as shown in Figure 1.
The below is elaborated to the stamping processing of present embodiment 1.Fig. 4 is the mode chart of relevant press molding equipment of expression embodiment 1, and Fig. 5 is the explanatory view of stamping processing that illustrates the relevant press molding equipment of embodiment 1, and Fig. 6 is the stereographic map of the molding after expression embodiment 1 relevant stamping.Press molding equipment 2 has press tool 20, and this press tool 20 has by the upper wall surface 20a of hollow quadrangular barrel shape, lower wall surface 20b cylindraceous and connects the inner-wall surface (hole section) that their joint face 20c consists of.Press molding equipment 2 also has the upper punching pin section 21 of the quadrangular prism shape that is inserted in sliding freely among the upper wall surface 20a, and is inserted in sliding freely the columniform lower punching pin section 22 among the lower wall surface 20b.And press molding equipment 2 also has the driving parts such as electric motor 23 that upper punching pin section 21 and lower punching pin section 22 etc. are driven, and the drive control parts such as microcomputer 24 that the driving of driving part 23 is controlled.In the drive control part 24, as the function composing part, have decline control part 241, rising control part 242 and auxiliary decline control part 243 etc.
In the present embodiment 1, the upper punching pin section 21 of quadrangular prism shape, with the direction that axially intersects on section area, than cylindrical lower punching pin section 22 with the direction that axially intersects on section area large.The hole section that forms in the shaping dies 20 is down convex shape, and have the quadrangular prism shape that the upper wall surface 20a that slided by upper punching pin section 21 and joint face 20c surround and go up the hole, and the columniform lower hole that surrounds of the lower wall surface 20b that is slided by lower punching pin section 22.In addition, the opening section on the direction that the direction that the upper punching pin section 21 of upper Kong Zaiyu advances and retreat intersects is long-pending, and the opening section on the direction that the direction of advancing and retreat than punching pin section 22 under the lower Kong Zaiyu intersects is long-pending large.
When forming the relevant ferrite forming body 3 of present embodiment 1 with such press molding equipment 2, at first, in the 1st operation shown in Fig. 5 (a), 23 pairs of driving parts up and down punching pin section 21,22 drive, so that the lower surface 21a of upper punching pin section 21 is positioned at the top of the upside end face of shaping dies 20, the upper surface 22a of lower punching pin section 22 is positioned at the top of the downside end face of shaping dies 20.By like this, formed the container section that is used for filling ferrite particle 10 by shaping dies 20 and lower punching pin section 22.In this container section, fill ferrite particle 10, be filled into the upside end face equal-height position with shaping dies 20 always.
Then, in the 2nd operation shown in Fig. 5 (b), driving part 23 drives upper punching pin section 21, so that upper punching pin section 21 descends.At this moment, the driving of 241 pairs of driving parts 23 of decline control part is controlled, and the starting position of the upper surface 22a of following punching pin section 22 is the reference plane of height, so that the lower surface 21a of upper punching pin section 21 drops to the 1st height h1 place apart from this reference plane.By like this, so that the lower surface 21a of upper punching pin section 21 and the Surface Contact of ferrite particle 10 apply uniform pressure for the ferrite particle 10 that is filled in the container section.
Next, in the 3rd operation shown in Fig. 5 (c), driving part 23 drives lower punching pin section 22, so that lower punching pin section 22 rises.At this moment, the driving of 242 pairs of driving parts 23 of rising control part is controlled, so that the upper surface 22a of lower punching pin section 22 rises to the 3rd height h3 from reference plane, the upper surface 22a by lower punching pin section 22 exerts pressure to the ferrite particle 10 of filling in the container section.Consequently, the part of the ferrite particle 10 on the upper surface 22a of lower punching pin section 22, upwards the lower surface 21a of punching pin section 21 and the formed space of joint face 20c of shaping dies, the less side flow of also namely loading.
And then in the 4th operation shown in Fig. 5 (d), driving part 23 drives upper punching pin section 21, so that upper punching pin section 21 descends.At this moment, the driving of auxiliary 243 pairs of driving parts 23 of decline control part is controlled, so that the lower surface 21a of upper punching pin section 21 drops to from the reference plane 2nd height h2 slightly lower than above-mentioned the 1st height h1.Lower surface 21a by upper punching pin section 21 applies pressure with its crushing to being filled in ferrite particle 10 in the container section.As a result, the ferrite particle 10 of filling in the container section is no longer mobile, but crushed and closely combine.Produce as shown in Figure 6 include cylindrical portion 31, and the ferrite forming body 3 of the high quadrangular prism section 32 of this cylindrical portion of density ratio 31.The ferrite forming body 3 of made is transmitted to the central processing machine 4 that goes described later.
The present application people adjusts pressure or the stroke of above-mentioned up and down punching pin section when stamping, produce a plurality of ferrite forming bodies 3 that cylindrical portion 31 and quadrangular prism section 32 have different density, by going to the center to grind to cut to be processed to form after the blade of a sword section, ferrite is ground the outward appearance of cutting body 5 estimate again.Further, ferrite ground cut body 5 and fire, estimate the size after firing.Found that the relevant ferrite forming body 3 of present embodiment 1, large 3%～8% (when adopting "～" to represent numerical range among the present invention, the including endpoint value) of the density of the density ratio cylindrical portion 31 of preferred quadrangular prism section 32.If the density of the density ratio cylindrical portion 31 of quadrangular prism section 32 is large 3%～8%, ferrite grinds in the tetragon blade of a sword section of cutting body 5 just breach can not occur.If less than 3% is observed the outward appearance of going after the center processes, can find has a lot of breach in the tetragon blade of a sword section, can't carry out the production of high qualification rate.If surpassed 8%, rate variance shrinks very large being fired respectively when shrinking in circular blade of a sword section and tetragon blade of a sword section, and therefore, the contractive action of the near interface of column part and quadrangular prism part poor will cause the generation in crack.In order to avoid reliably the generation of breach, and the generation in the crack of each near interface of fired body, be more preferably the density large 5%～7% of the density ratio cylindrical portion 31 of quadrangular prism section 32.
Next the center processing treatment of going of present embodiment 1 is elaborated.Fig. 7 is that the relevant part of central processing machine of going of expression embodiment 1 is omitted stereographic map, Fig. 8 is the sectional view that illustrates the processing treatment of removing central processing machine of embodiment 1, and Fig. 9 is the relevant stereographic map that removes the bulging core molding after the center processes of expression embodiment 1.Shown in Fig. 7,8, present embodiment 1 go central processing machine (grinding turning device) 4 to have to be installed in grinding on the turning axle 41a with motor drive shaft (not shown) interlock of electro-motor cut processing cutter 41, transmit ferrite forming body 3 feed trough 42 and with grind that to cut processing cutter 4 opposite, the guide arrangement 43 of the ferrite forming body 3 that guiding is transmitted by conveying trough 42.Guide arrangement 43 has discoidal support section 46, be arranged on a plurality of juts 44 of periphery of support section 46 and the end, both sides that is arranged on support section 46, the side wall portion 47,48 vertical with the periphery of support section 46 (having omitted the diagram of side wall portion 47 among Fig. 7) with the spacing of suitable length.In addition, support section 46 has the 1st periphery 46a, and links to each other with the 1st periphery 46a in the axial direction, and than the 1st periphery 46a this stepped appearance peripheral shape of the 2nd large periphery 46b.Difference of height between the 2nd periphery 46b and the 1st periphery 46a is formed larger from the part that cylindrical portion 31 exceeds than the quadrangular prism section 32 of the ferrite forming body 3 that will process.A plurality of juts 44 are arranged on the 2nd periphery 46b, and adjacent jut 44, the 44 formed spaces that make progress in week consist of the ferrite forming body 3 that maintenance sends from feed trough 42, so that it is stably ground the maintaining part 45 of cutting.And this goes central processing machine 4 to be set to, so that the medial surface of the side wall portion 47 of the 1st periphery 46a one side tilts with respect to vertical direction.
When going 4 pairs of ferrite forming bodies 3 of central processing machine to go center processing with this, as shown in Figure 8, the ferrite forming body 3 that sends from press molding equipment 2, the 1st periphery 46a with quadrangular prism section 32 corresponding guide arrangements 43, the mode of corresponding the 2nd periphery 46b of cylindrical portion 31 is sent to the periphery of guide arrangement 43 successively by feed trough 42.Guide arrangement 43 is driven along the direction rotation of arrow A, and each ferrite forming body 3 that feed trough 42 is supplied with is sent in the maintaining part 45 between a plurality of juts 44 and 44 of installing on the periphery of guide arrangement 43 of rotation one by one.Ferrite forming body 3 maintained portions 45 keep, the periphery 31b of cylindrical portion 31 and the 2nd periphery 46b keep in touch, the outer face 32a of quadrangular prism section 32 and the medial surface 47a of side wall portion 47 keep in touch, and the medial surface 48a of the outer face 31a of cylindrical portion 31 and side wall portion 48 separates the space arranged, and separating between the periphery 32b of quadrangular prism section 32 and the 1st periphery 46a has the space.Maintained ferrite forming body 3 is by 44 regulations of jut, transmit successively to guide arrangement 43 with grind the minimum interval part of cutting processing cutter 41.
Grind and cut processing cutter 41 and driven by high speed rotating, at ferrite forming body 3 by guide arrangement 43 and grind when cutting the minimum interval part of processing between the cutter 41, grind and cut processing cutter 41 so that ferrite forming body 3 rotations, and the periphery 31b of its cylindrical portion 31 and the 2nd periphery 46b, the outer face 32a of quadrangular prism section 32 and the medial surface 47a of side wall portion 47 keep in touch respectively.Ferrite forming body 3 in the rotation is ground to be cut processing cutter 41 and grinds and cut.Grind cut processing cutter 41 width less than the entire axial length of ferrite forming body 3, the axial middle part of ferrite forming body 3 is cut off grinds the width of cutting processing cutter 41, as shown in Figure 7, the cydariform ferrite that is processed to have circular blade of a sword section 51 and tetragon blade of a sword section 52 and is connected their axial region 53 grinds cuts body 5.Rotation guiding by guide arrangement 43, this ferrite that has been processed to cydariform are ground and are cut body 5 and discharge in turn.
Here, in the present embodiment 1, this goes central processing machine 4 to be set to: the medial surface 47a of the side wall portion 47 of the 1st periphery 46a one side is with respect to vertical direction dip down (so that medial surface 47a is towards oblique upper).And ferrite forming body 3 forms, and its quadrangular prism section 32 has the density higher than cylindrical portion 31, and the profile that exceeds from cylindrical portion 31.Therefore, compare the weight of quadrangular prism section 32 with cylindrical portion 31 larger.So as previously mentioned, according to so that the periphery 31b of cylindrical portion 31 and the 2nd periphery 46b keep in touch, the mode that the outer face 32a of quadrangular prism section 32 and the medial surface 47a of side wall portion 47 keep in touch remains in the situation in the maintaining part 45, and the center of gravity of the quadrangular prism section 32 of ferrite forming body 3 is lower than the center of gravity of cylindrical portion 31.And, the difference of height between the 2nd periphery 46b and the 1st periphery 46a, greater than the part that quadrangular prism section 32 exceeds from cylindrical portion 31, the medial surface 48a of the outer face 31a of cylindrical portion 31 and side wall portion 48 is opposed across the interval simultaneously.By like this, go to the center to add can to allow man-hour ferrite forming body 3 stably rotate, mobile.
In the present embodiment 1, the preferred so that medial surface 47a of the side wall portion 47 of the 1st periphery 46a one side is with respect to vertical direction 2 to 8 degree that tilt.If contacting between less than 2 degree, the periphery 31b of cylindrical portion 31 and the 2nd periphery 46b will become unstable, grind and cut working accuracy and can reduce.If surpassed 8 degree, between the outer face 32a of quadrangular prism section 32 and the medial surface 47a of side wall portion 47 to contact the friction that causes larger, molding can't carry out the rotary moving of smoothness, and the phenomenon of Halfway Stopping can occur, and grinds to cut processing and can't spread all over all-round.Be more preferably so that the medial surface 47a of the side wall portion 47 of the 1st periphery 46a one side spends with respect to vertical direction inclination 4 to 6.
Figure 10 is the relevant stereographic map that has adopted the inductance element of the bulging core fired body that blade of a sword section is formed with terminal electrode of expression embodiment 1.Above-mentioned ferrite grinds cuts body 5, fires as previously mentioned, obtains the bulging core 1 as fired body as shown in Figure 1.And then, in adjacent two jiaos of the roughly tetragon blade of a sword section of the bulging core 1 of resulting fired body, form terminal electrode 16,16, axial region 13 between both sides blade of a sword section twines insulation-coated wire 15, the two ends of wire are welded on above-mentioned 2 terminal electrodes with scolding tin, thereby have obtained inductance element as shown in figure 10.
Figure 11 is the relevant stereographic map that has adopted the transformer element of the bulging core fired body that blade of a sword section is formed with terminal electrode of expression embodiment 1.Above-mentioned ferrite grinds cuts body 5, fires as previously mentioned, obtains the bulging core 1 as fired body as shown in Figure 1.And then, in 4 angles of the roughly tetragon blade of a sword section of the bulging core 1 of resulting fired body, form terminal electrode 16,16,16,16, axial region 13 between both sides blade of a sword section twines 1 pair of insulation-coated wire 15, and the two ends of each wire are welded to above-mentioned 4 terminal electrodes 16,16 with scolding tin respectively, 16, on 16, and then, in the space that circular blade of a sword section 11 and tetragon blade of a sword section 12 fold, filling dispersing and mixing has the heat-resistant resin of ferrite powder, thereby has obtained transformer element as shown in figure 11.
(embodiment 2)
Next, contrast accompanying drawing 12～17 describes embodiments of the present invention 2.
Figure 12 is the stereographic map of the relevant FERRITE CORE of expression embodiment 2, and Figure 13 is the front view of the relevant FERRITE CORE of expression embodiment 2, and Figure 14 is the vertical view of the relevant FERRITE CORE of expression embodiment 2.The relevant FERRITE CORE 6 of present embodiment 2, replace the structure with tetragon blade of a sword section 12 of embodiment 1, and adopted have circular blade of a sword section 61, be tetragon and circle in conjunction with the semicircle tetragon blade of a sword section 62 of shape and the structure that is connected their axial region 63.Therefore, press molding equipment 7 and stamping processing are also different with embodiment 1.In addition present embodiment 2 all adopts and embodiment 1 essentially identical structure, therefore omits repeat specification.
Figure 15 is the mode chart of the relevant press molding equipment of expression embodiment 2, Figure 16 is the vertical view of the relevant shaping dies of expression embodiment 2, Figure 17 is the explanatory view of stamping processing that illustrates the relevant press molding equipment of embodiment 2, and Figure 18 is the stereographic map of the molding after expression embodiment 2 relevant stamping.Press molding equipment 7 shown in Figure 15, have press tool 70, this press tool 70 have by the hollow semicircle corresponding with the ferrite forming body 60 that will be shaped slightly the quadrangular barrel shape upper wall surface 70a, lower wall surface 70b cylindraceous and connect the inner-wall surface (hole section) that their joint face 70c consists of.Press molding equipment 7 also has the slightly upper punching pin section 71 of quadrangular prism shape of the semicircle that is inserted in sliding freely among the upper wall surface 70a, and is inserted in sliding freely the columniform lower punching pin section 72 among the lower wall surface 70b.And press molding equipment 7 also has the driving parts such as electric motor 73 that upper punching pin section 71 and lower punching pin section 72 etc. are driven, and the drive control parts such as microcomputer 74 that the driving of driving part 73 is controlled.In the drive control part 74, as the function composing part, have decline control part 741, rising control part 742 and auxiliary decline control part 743 etc.
Shown in Figure 15,16, in the building mortion 7, semicircle is the upper punching pin section 71 of quadrangular prism shape slightly, with the direction that axially intersects on section area, than cylindrical lower punching pin section 72 with the direction that axially intersects on section area large.The hole section that forms in the shaping dies 70 is down convex shape, and have the semicircle quadrangular prism shape that the upper wall surface 70a that slided by upper punching pin section 71 and joint face 70c surround and go up the hole, and the columniform lower hole that surrounds of the lower wall surface 70b that is slided by lower punching pin section 72.In addition, semicircle is the upper hole of quadrangular prism shape slightly, exceeds cylindrical lower hole in a side.Opening section on the direction that the direction that the upper punching pin section 71 of upper Kong Zaiyu advances and retreat intersects is long-pending, and the opening section on the direction that the direction of advancing and retreat than punching pin section 72 under the lower Kong Zaiyu intersects is long-pending large.
When making the relevant ferrite forming body of present embodiment 2 with such press molding equipment 7, at first, in the 1st operation shown in Figure 17 (a), 73 pairs of driving parts up and down punching pin section 71,72 drive, so that the lower surface 71a of upper punching pin section 71 is positioned at the top of the upside end face of shaping dies 70, the upper surface 72a of lower punching pin section 72 is positioned at the top of the downside end face of shaping dies 70.By like this, formed the container section that is used for filling ferrite particle 10 by shaping dies 70 and lower punching pin section 72.In this container section, fill ferrite particle 10, be filled into the upside end face equal-height position with shaping dies 70 always.
Then, in the 2nd operation shown in Figure 17 (b), driving part 73 drives upper punching pin section 71, so that upper punching pin section 71 descends.At this moment, the driving of 741 pairs of driving parts 73 of decline control part is controlled, and the starting position of the upper surface 72a of following punching pin section 72 is the reference plane of height, so that the lower surface 71a of upper punching pin section 71 drops to the 1st height h1 place apart from this reference plane.By like this, so that the lower surface 7a of upper punching pin section 71 and the Surface Contact of ferrite particle 10 apply uniform pressure for the ferrite particle 10 that is filled in the container section.
Next, in the 3rd operation shown in Figure 17 (c), driving part 73 drives lower punching pin section 72, so that lower punching pin section 72 rises.At this moment, the driving of 742 pairs of driving parts 73 of rising control part is controlled, so that the upper surface 72a of lower punching pin section 72 rises to the 3rd height h3 from reference plane, the upper surface 72a by lower punching pin section 72 applies pressure with its crushing to the ferrite particle 10 of filling in the container section.By like this, the ferrite particle of filling in the container section 10 is crushed and closely combine.
And then in the 4th operation shown in Figure 17 (d), driving part 73 drives upper punching pin section 71, so that upper punching pin section 71 descends.At this moment, the driving of auxiliary 743 pairs of driving parts 73 of decline control part is controlled, so that the lower surface 71a of upper punching pin section 71 drops to from the reference plane 2nd height h2 slightly lower than above-mentioned the 1st height h1.Lower surface 71a by upper punching pin section 71 exerts pressure to the ferrite particle 10 that is filled in the container section.At this moment, because ferrite particle 10 is crushed and combine, so the ferrite particle 10 of filling in the container section is no longer mobile.Consequently, the combination of ferrite particle 10 that is arranged in the formed space of joint face 70c of the lower surface 71a of punching pin section 71 and shaping dies is further exerted pressure, and more closely combines.The result produces the cylindrical portion that includes as shown in figure 18, and the high semicircle of this cylindrical portion of density ratio omits the ferrite forming body 60 of quadrangular prism section.
The cylindrical portion of the ferrite forming body 60 of so making and semicircle be the density of quadrangular prism section slightly, the same with embodiment 1, preferred semicircle slightly quadrangular prism section is larger 3%～8% than the density of cylindrical portion, be more preferably semicircle slightly quadrangular prism section than the density of cylindrical portion large 5%～7%.
The ferrite forming body 60 of made is the same with embodiment 1, goes center processing and fires, and obtains FERRITE CORE 6 as shown in Figure 6.In the slightly tetragonal blade of a sword of the semicircle section of FERRITE CORE 6, form terminal electrode 16,16, and between two blade of a sword sections, twine insulation-coated wire, the two ends of wire are welded on above-mentioned 2 terminal electrodes 16 with scolding tin, and then, in two blade of a sword sections 61,62 spaces that fold, filling dispersing and mixing has the heat-resistant resin of ferrite powder, thereby has obtained inductance element as shown in figure 19.
The relevant FERRITE CORE 6 of present embodiment 2 replaces the formation with tetragon blade of a sword section 12 of embodiment 1, adopted have tetragon with circular be the structure of the tetragonal blade of a sword of semicircle section 62 in conjunction with shape.Long-pending poor of the tetragonal blade of a sword of this semicircle section 62 and the shaft section of circular blade of a sword section 61, less than long-pending poor of the tetragon blade of a sword section 12 of embodiment 1 and the shaft section of circular blade of a sword section 11, consider this point, present embodiment 2 has adopted aforesaid stamping processing, but be not limited in this, can certainly adopt the shaping identical with embodiment 1 to process.
The actions such as the density of ferrite forming body, occupied state, the pressure of ferrite particle in mould when stamping cause flows, distortion are relevant, very complicated.Preferably corresponding to the shape of each molding, the condition of punching pin section up and down as parameter, is estimated the shape of molding, fired body, contraction deviation etc. when firing, and adopted suitable shaping to process.
The present invention is described in detail according to embodiment for the below.
(embodiment 1)
As Ferrite Material, be Fe according to mol%
2O
3: 47, NiO:23, CuO:5, each raw material powder of ratio weighing of ZnO:25 is mixed in the abrading-ball stirrer behind the interpolation pure water.Be after 1% PVA of Ferrite Material weight adds in the mixed slurry, to carry out drying with spray-drier with weight.Resulting powder mix particle is put into the aluminum case, in atmosphere, kept 2 hours with 900 ℃ of top temperatures, carry out pre-burning.In the particle that pre-burning forms, add pure water, pulverize with the abrading-ball stirrer again.In resulting slip, add weight and be 2% PVA of Ferrite Material weight, carry out drying with spray-drier, obtain particle.The particle diameter of particle is about 100 μ m.
With resulting particle 10 be filled into can access in the shaping dies 20 with cylindrical portion and press molding equipment as shown in Figure 42 of the molding of slightly foursquare quadrangular prism section after, undertaken stampingly by operation illustrated in the embodiment 1, obtain ferrite forming body.Being shaped as of molding, the diameter of circular blade of a sword section or slightly the length on one side of tetragon blade of a sword section be about 3mm, highly be about 1mm.
At first make 10 ferrite forming bodies, with cutting knife with cylindrical portion and quadrangular prism part from, measure separately weight with electronic balance, measure separately size with micrometer, calculate molding density.The result is as shown in table 1.As can be seen from the table, the density of quadrangular prism section is in the scope than the density large 3%～8% of cylindrical portion.
[table 1]
| Test portion No. | A quadrangular prism section density (* 10 3kg/m 3) | B cylindrical portion density (* 10 3kg/m 3) | (A/B-1)×100(％) |
| 1 | 3.29 | 3.05 | 7.87 |
| 2 | 3.23 | 3.08 | 4.87 |
| 3 | 3.29 | 3.10 | 6.13 |
| 4 | 3.22 | 3.12 | 3.21 |
| 5 | 3.28 | 3.06 | 7.19 |
| 6 | 3.32 | 3.09 | 7.44 |
| 7 | 3.28 | 3.10 | 5.81 |
| 8 | 3.21 | 3.07 | 4.56 |
| 9 | 3.30 | 3.10 | 6.45 |
| 10 | 3.22 | 3.06 | 5.23 |
Next, make 1000 moldinies with above-mentioned condition.In advance corresponding to the organisation of working part of removing central processing machine 4 shown in the above-mentioned shape construction drawing 7,8, and be set into the medial surface 47a of side wall portion 47 with respect to vertical direction 5 degree that tilt.
Process with 1000 ferrite forming bodies that remove 4 pairs of mades of central processing machine with above-mentioned organisation of working part.Grinding the thickness of cutting the processing cutter is 490 μ m, and blade of a sword section in both sides is spaced apart approximately 510 μ m.Produce as shown in Figure 9 have circular blade of a sword section and a ferrite forming body of square blade of a sword section roughly.Outward appearance to these 1000 ferrite forming bodies is estimated, and does not find that breach is bad.
Next, 1000 ferrite forming bodies were kept 2 hours in atmosphere as 1100 ℃ take top temperature, fire, obtain drum core fired body.Fire shrinking percentage and be approximately 16%.Outward appearance and size to fired body check, it is no problem to confirm.
To 50 in the resulting ferrite forming body, insulation-coated wire 12 circles of coiling diameter 100 μ m between both sides blade of a sword section, use the LCR survey meter processed 4284A of Hewlett-Packard Corporation, estimate inductance and the overlapping characteristic of direct current under frequency 100kHz, affirmation has obtained the target property as inductance element.
(embodiment 2)
To 50 in the bulging core fired body of embodiment 1 acquisition, at adjacent two jiaos of coating Ag slips of foursquare blade of a sword section roughly, be applied to continuously internal surface from the outside surface of blade of a sword section via the side, after the drying with immersed method always, in atmosphere, 600 ℃ of lower maintenances 20 minutes, fire.Then, plate the plated film of Ni and Sn at the Ag electrode by plating vat, form terminal electrode.Next, insulation-coated wire 12 circles of coiling diameter 100 μ m are welded on above-mentioned two terminal electrodes with the two ends of high-melting-point scolding tin with wire between both sides blade of a sword section, have obtained inductance element.With resulting inductance element, be installed in advance make with the connection portion of above-mentioned terminal electrode part in be printed with low melting point scolding tin evaluation with printed base plate on, and weld with the fluid welding device.Inductance element is estimated with printed base plate by estimating, confirmed to have obtained target property.
(embodiment 3)
The side that employing can access as shown in Figure 6 is cylinder, and opposite side is the rectangle that there are long limit and minor face in the cross section, i.e. the press forming die 2 of the molding 3 of quadrangular prism section, and other conditions are all identical with embodiment 1, make 1000 bulging core fired body.Resulting bulging core fired body has circular blade of a sword section 11 and rectangle blade of a sword section 12 roughly as shown in Figure 1.Next, at 4 jiaos of coating Ag slips of rectangular blade of a sword section roughly, be applied to continuously internal surface from the outside surface of blade of a sword section via the side with immersed method always, after the drying, form terminal electrode by the condition identical with embodiment 2.Next, after insulation-coated wire 5 circles of coiling diameter 70 μ m, adding that 1 thoroughly does away with edge coating wire between both sides blade of a sword section, 2 twine 5 circles together, and that will twine first again thoroughly does away with again 5 circles that twine of edge coating wire more.
Next, the two ends of the many wires of the number of turns will be twined, be welded to high-melting-point scolding tin on the terminal electrode of two vertex angle parts of rectangular 1 minor face roughly, will twine the two ends of the few wire of the number of turns, be welded to high-melting-point scolding tin on the terminal electrode of two vertex angle parts of the minor face relative with above-mentioned minor face.And then, in the space that the elongated surfaces of the cylindrical of rectangle blade of a sword section roughly and circular blade of a sword section folds, fill the heat-resistant resin that dispersing and mixing has ferrite powder, obtain transformer element as shown in figure 11.With resulting transformer element, be installed in advance make with the connection portion of above-mentioned terminal electrode part in be printed with low melting point scolding tin evaluation with printed base plate on, and weld with the fluid welding device.Transformer element is estimated with printed base plate by estimating, confirmed to have obtained target property.And, the transformer element and the transformer element of not filling this resin of the heat-resistant resin of ferrite powder are arranged having filled dispersing and mixing, its flux leakage of comparative evaluation confirms to have reduced flux leakage by filling above-mentioned resin.
(embodiment 4)
The side that employing can access as shown in figure 18 is cylinder, and opposite side is semicolumn and the press forming die that omits the molding 60 of quadrangular prism shape altogether, and other conditions are all identical with embodiment 1, make 1000 bulging core fired body.Resulting bulging core fired body has the blade of a sword section of circular blade of a sword section and semicircle and tetragon shape altogether.
To 50 in the resulting bulging core fired body, be coated with Ag slips at semicircle with 2 jiaos that omit tetragon shape altogether with immersed method, be applied to continuously internal surface from the outside surface of blade of a sword section via the side always, after the drying, obtain inductance element by the condition identical with embodiment 2.With resulting inductance element, be installed in advance make with the connection portion of above-mentioned terminal electrode part in be printed with low melting point scolding tin evaluation with printed base plate on, and weld with the fluid welding device.Inductance element is estimated with printed base plate by estimating, confirmed to have obtained target property.In addition, erection space is compared with embodiment 2 and has been reduced approximately 20%, and the blade of a sword section of installing is semicircle and omits tetragon shape altogether, when inserting with interval-zone (emboss tape) toward surface mounting, can be easily identify directivity by feeder (parts feeder) etc.
(comparative example 1～3)
In the comparative example 1 the punching press condition of embodiment 1 record changed, shown in the test portion No.11,12,13 of table 2, employing quadrangular prism section molding density ratio cylindrical portion molding density is large must to have surpassed 8% condition, makes each 30 molding under each condition.Carry out ocular estimate after firing, finding has 6 among 30 under the test portion No.11 condition, has 9 in 30 under the test portion No.12 condition, has 13 in 30 under the test portion No.13 condition, with the boundary vicinity that quadrangular prism section links to each other the crack is arranged in cylindrical portion.
In the comparative example 2 the punching press condition of embodiment 1 record changed, shown in the test portion No.14,15,16 of table 2, adopt the large condition that gets less than 3% of quadrangular prism section molding density ratio cylindrical portion molding density, under each condition, make each 30 molding, carry out ocular estimate, finding has 16 among 30 under the test portion No.14 condition, has 10 in 30 under the test portion No.15 condition, there are 9 in 30 under the test portion No.16 condition, in the roughly tetragon blade of a sword section of molding obvious breach arranged.
In the comparative example 3 the punching press condition of embodiment 1 record changed, shown in the test portion No.17,18,19 of table 2, adopt the large less than 3% that gets of quadrangular prism section molding density ratio cylindrical portion molding density, and the density difference of the quadrangular prism section of density and No.11～13 is few, be the higher condition of density ratio, under each condition, make each 30 molding.Carry out ocular estimate after firing, finding has 16 among 30 under the test portion No.17 condition, has 13 in 30 under the test portion No.18 condition, has 10 in 30 under the test portion No.19 condition, locates to have the crack in the rib section of the outer face of cylindrical portion and periphery.
[table 2]
(embodiment 5～11, comparative example 4,5)
In embodiment 5～11, the comparative example 4,5, as shown in table 3, the angle of inclination of the organisation of working part of removing central processing machine 4 of embodiment 1 is made as respectively 0 degree (comparative example 4), 2 degree (embodiment 5), 3 degree (embodiment 6), 4 degree (embodiment 7), 5 degree (embodiment 8), 6 degree (embodiment 9), 7 degree (embodiment 10), 8 degree (embodiment 11), 10 degree (comparative example 5), each 30 of ferrite forming bodies that obtain among the embodiment 1 are gone center processing, form blade of a sword section.To 30 of each test portion, measure the thickness of summary tetragon blade of a sword section of processed goods and the thickness of circular blade of a sword section with projector, calculate 3 σ as the index of thickness deviation, as shown in table 3.3 σ under angle 2 degree～8 degree roughly are below the 19 μ m in the thickness of tetragon blade of a sword section, are below the 25 μ m in the thickness of circular blade of a sword section, very little, particularly in angle 4 degree～6 degree, be respectively below the 15 μ m, below the 21 μ m, more little, working accuracy is very high.On the other hand, angle is 10 when spending, and the rotary moving of molding stops in the course of processing, can't be so that machining spreads all over all-round.In addition, the mean thickness of both sides blade of a sword section is about 300 μ m.When angle 0 was spent, inferring was because contacting between the periphery of cylindrical portion and the processing datum is unstable, cuts the position deviation has occured so that grind.
[table 3]
Above embodiments of the present invention are had been described in detail, but the present invention is not limited in above-mentioned embodiment, can wants to carry out in the point range various distortion and implement of the present invention.
For example, in the above-mentioned embodiment 1,2, the molding that links up as the cylinder opposite side as quadrangular prism take a side, and a side be the cylinder opposite side be semicircle slightly the molding that links up of quadrangular prism be that example is illustrated, but be not limited in this, can also adopt the molding with other shapes.In a word, as long as the pact of molding height is cylindrical shape about half, utilize the periphery of cylinder to get final product, be not limited in roughly quadrangular prism on remaining half principle of pact of molding, therefore can produce the molding of the shape that comprises that roughly polygonal degree of freedom is high.
In addition, as long as cylinder has the height of circular diameter and post, the magnitude relationship of described diameter and height is not limit.Therefore this cylinder also comprises plectane.Equally, comprise the roughly roughly polygonal column of quadrangular prism, its roughly the magnitude relationship of the polygonal length of side and column length do not limit.Therefore, this roughly polygonal column also comprise roughly Multi-angular square.And polygon and do not mean that just roughly regular polygon roughly.Roughly tetragon in the specification sheets and " roughly " of roughly using in the polygon etc., expression comprises that all or part of of bight can be by plane be in line shape or circular-arc shape.
In addition, roughly cylinder is not limited in cylinder, comprises that also cylindroid, semicolumn clip shape of rectangular parallelepiped etc., as long as can go center processing.
In addition, go to the center to add the angle of inclination in man-hour, as long as can utilize gravity, get final product so that the maintenance of the outer side of the periphery of cylinder and polygonal column contacts with processing datum.
In addition, grinding turning device, to be set to the medial surface of side wall portion 47 vertical with the 2nd periphery 46b.In order to go center processing, as long as in fact vertically.
Embodiment discussed above only is used for making technology contents of the present invention clear and definite, the present invention should not be restricted to above-mentioned embodiment and do narrow definition, can carry out various changes and enforcement in technological thought of the present invention and the described scope of claim.Scope of the present invention and comprises the formation that is equal to claim and the various changes in the scope shown in claims.
Claims (4)
1. one kind is ground cutting method, it is characterized in that,
This grinds cutting method and uses and to grind turning device and ferrite forming body is ground cut,
Described ferrite forming body is stamping and obtain by the ferrite particle of contain ferrite material and PVA, described ferrite forming body has part 1 and the part 2 that links to each other along stamping direction, sectional area on the direction that intersects with described stamping direction of described part 2 is greater than the sectional area on the direction that intersects with described stamping direction of described part 1, described part 2 has the density than the density large 3%～8% of described part 1
The described turning device that grinds has the supporter of described ferrite forming body being supported by seating surface, and discoideus and periphery grinds sharpener facing to the rotation of described seating surface, described seating surface comprises that being positioned at described rotation grinds axial distolateral the 1st of sharpener, and being positioned at described rotation, grind sharpener axial another is distolateral and grind the 2nd of sharpener than the more close described rotation of described the 1st face
This grinds cutting method and comprises:
Support operation, so that the part 2 of described ferrite forming body is facing to described the 1st, the part 1 of this ferrite forming body put is loaded on described the 2nd, described ferrite forming body is supported; With
Grind and cut operation, sharpener is ground in described rotation be rotated driving, grind the position that the part 1 of cutting described ferrite forming body links to each other with part 2;
Described supporter in described the 1st and described the 2nd an opposite side, also has side wall portion,
This side wall portion has the medial surface with described the 2nd approximate vertical,
Describedly grind medial surface that turning device is provided so that described side wall portion with respect to vertical direction 2～8 degree that tilt,
In the described support operation, according to so that the contacted mode of the medial surface of the outer face of described part 2 and described side wall portion is supported described ferrite forming body.
2. manufacture method has with the cutting method that grinds claimed in claim 1 and grinds the ferrite of cutting and obtaining and grind and cut body and fire, and obtains the ablating work procedure of FERRITE CORE.
3. one kind is ground turning device, it is characterized in that,
This grinds turning device and has the supporter of ferrite forming body being supported by seating surface, and discoideus and periphery grinds sharpener facing to the rotation of described seating surface; Described ferrite forming body is stamping and obtain by the ferrite particle of contain ferrite material and PVA, described ferrite forming body has part 1 and the part 2 that links to each other along stamping direction, sectional area on the direction that intersects with described stamping direction of described part 2 is greater than the sectional area on the direction that intersects with described stamping direction of described part 1, described part 2 has the density than the density large 3%～8% of described part 1
Described seating surface comprises that being positioned at described rotation grinds axial distolateral the 1st of sharpener, and
Being positioned at described rotation, grind sharpener axial another is distolateral and grind the 2nd of sharpener than the more close described rotation of described the 1st face,
In described the 1st and described the 2nd an opposite side, also have side wall portion,
This side wall portion has the medial surface with described the 2nd approximate vertical,
Be constructed so that the medial surface of described side wall portion is with respect to vertical direction inclination 2～8 degree.
4. the turning device that grinds according to claim 3 is characterized in that,
Be constructed so that described medial surface is with respect to vertical direction inclination 4～6 degree.
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| JP2009241472A JP4924689B2 (en) | 2008-10-27 | 2009-10-20 | Ferrite grinding body, ferrite core, manufacturing method, grinding method and apparatus |
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| JP2015032643A (en) * | 2013-07-31 | 2015-02-16 | 太陽誘電株式会社 | Electronic component |
| CN103921197A (en) * | 2014-04-02 | 2014-07-16 | 湖州科富电子科技有限公司 | Automatic shape processing device |
| JP6534902B2 (en) * | 2015-09-30 | 2019-06-26 | 太陽誘電株式会社 | Method of manufacturing magnetic body, and method of manufacturing coil component using the magnetic body |
| CN107068332B (en) * | 2017-02-28 | 2018-07-06 | 庆邦电子元器件(泗洪)有限公司 | A kind of inductance element for electronic equipment |
| TWI709020B (en) * | 2018-03-30 | 2020-11-01 | 日商京瓷股份有限公司 | Core for inductance, core body for electronic pen, electronic pen and input device |
| JP6730397B2 (en) * | 2018-09-28 | 2020-07-29 | 太陽誘電株式会社 | Coil parts and electronic equipment |
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| JP3654251B2 (en) * | 2002-01-22 | 2005-06-02 | 松下電器産業株式会社 | Coil parts |
| JP2006156559A (en) * | 2004-11-26 | 2006-06-15 | Kyocera Corp | Drum core and its manufacturing process, and surface mounting coil employing it |
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| JP3654251B2 (en) * | 2002-01-22 | 2005-06-02 | 松下電器産業株式会社 | Coil parts |
| JP2006156559A (en) * | 2004-11-26 | 2006-06-15 | Kyocera Corp | Drum core and its manufacturing process, and surface mounting coil employing it |
Also Published As
| Publication number | Publication date |
|---|---|
| CN103193470A (en) | 2013-07-10 |
| JP2010135758A (en) | 2010-06-17 |
| JP4924689B2 (en) | 2012-04-25 |
| CN103193470B (en) | 2015-01-28 |
| CN101723656A (en) | 2010-06-09 |
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