CN101716859B - Automatic imposing bench - Google Patents
Automatic imposing bench Download PDFInfo
- Publication number
- CN101716859B CN101716859B CN2009102279348A CN200910227934A CN101716859B CN 101716859 B CN101716859 B CN 101716859B CN 2009102279348 A CN2009102279348 A CN 2009102279348A CN 200910227934 A CN200910227934 A CN 200910227934A CN 101716859 B CN101716859 B CN 101716859B
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- gear
- imposing
- frame
- automatic
- slide mass
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Abstract
The invention relates to a mechanical device for manufacturing a printing roller, in particular to an automatic imposing bench, and solves problems of splicing, centralized positioning, clamping and the like of the printing roller of the existing intaglio roller in the manufacturing process. The automatic imposing bench consists of an imposing stone and an imposing frame positioned on the upper part of the imposing stone. The automatic imposing bench has reasonable structure and design, simple and convenient operation, high automation degree, stable operation, high positioning and machining accuracy, low labor intensity, and excellent conductivity and sealing performance. At present, the automatic imposing bench used on the production line completely achieves the design aim.
Description
Technical field
The present invention relates to a kind of mechanical device of making edition roller, be specially a kind of automatic imposing bench.
Background technology
In the plate-making process of gravure printing roller, plating is an important link.Working environment is disliked, labor intensity is greatly the outstanding feature of plating work, according to tradition version roller manufacturing process, the version roller is before entering plating, and operating personnel need at first some editions rollers to be moved up on the workbench, penetrate in the middle of edition roller electroplating frock string thick stick, with the string thick stick version roller is fixed, (Working table structure is simple, under the situation that version roller specification does not wait, just can't feel relieved, also just it can't be serially connected).And then load onto conduction and the used adapter head of transmission, the locking sheath hangs washing station to the good version roller of clamping with driving.Then the operative employee will eliminate rust and oil removal treatment to the version roller with sand paper and cleaning agent at washing station, just can enter electroplating device after finishing dealing with and electroplate.The weight of normal conditions version roller is many at 20-40KG, the weight of string thick stick is 40KG, the weight of adapter head is 30KG, hollow gravure printing roller of every like this plating, the operator need bring up to version roller, string thick stick, adapter head to move down, sheath locking is unclamped four times, and the version roller is carried out cleaning treatment twice, just can finish the copper facing and the chrome-plating process of a version roller.As seen its labour intensity is big.In the clamping process of version roller,, cause the electric-conductor heating because operative employee's artificial factor is easy to cause the contact of conducting position bad.So both power consumptions damage the conduction frock again easily.
Summary of the invention
The present invention is for problems such as splicing, centralized positioning and the clampings of the printing plate cylinder in the plate-making process that solves existing gravure printing roller and a kind of automatic imposing bench is provided.
The present invention is realized by following technical scheme, and a kind of automatic imposing bench is made up of imposing stone and the frame of locing up that is positioned at its top; The structure of imposing stone comprises base, base is provided with lifting platform, and two ends are symmetrically arranged with clamp mechanism, and lifting platform has the arrangement for adjusting height of the pinion and rack composition of drive motors driving, arrangement for adjusting height is equipped with V-arrangement centering carriage, also is provided with on the V-arrangement centering carriage and moves horizontally roller; Clamp mechanism comprises the clamping reducing motor that is fixed on the support, the driven wheel of its connection, also has transition gear, and transition gear is by the air cylinder driven that is fixed on the support;
The structure of locing up frame comprises machine frame, the machine frame two ends are separately installed with adapter, adapter comprises bracing frame, be provided with gear frame in the bracing frame, gear frame is provided with travelling gear outward, is installed with slide mass in the gear frame and constitutes moving sets, be fixed with screw, leading screw in the slide mass, the screw two ends are by dynamometry dish spring clamping slide mass, and the axially outer end of leading screw connects clamping gear, the interior axle head fixed guide cone of slide mass; Be surrounded by encapsulant at the slide mass skin, be with elastic seal ring at guiding cone skin, elastic seal ring is greater than the seat surface thickness of guiding cone.Guiding cone inner conical surface is connected with slide mass, and male cone (strobilus masculinus) is stuck in the endoporus of edition roller, and the transverse plane of its base contacts with an edition roller, and the transverse plane by the centrum of leading contacts conduction with an edition roller;
Described transition gear, driven wheel and clamping gear are positioned at a plane, and transition gear is positioned at the bottom of driven wheel and clamping gear.
The printing plate cylinder of different-diameter is successively placed on V-arrangement centering carriage, starts drive motors then and make arrangement for adjusting height work, determine V-arrangement centering carriage height according to the diameter of version roller, target is the axis alignment coincidence with all editions roller.Guarantee carrying out smoothly of later stage clamping work.When after on the imposing stone some editions rollers location being assembled, with two ends of locing up the adapter card of rack device of the present invention in version roller group, cylinder jack-up transition gear, make transition gear, driven wheel and clamp gear and connect, start motor then and make and clamp gear and rotate, drive the slide mass move toward one another and the plate roller is clamped.To lock up frame then hangs next electroplating work procedure the version roller is carried out electroplating operations.
Reasonable in design of the present invention, easy and simple to handle, the automaticity height operates steadily, location machining accuracy height, labour intensity is low, electric conductivity and favorable sealing property.Use at production line at present and reach purpose of design fully.
Description of drawings
Fig. 1 is a structural representation of the present invention
Fig. 2 is the structural representation of imposing stone
Fig. 3 is that the A-A of Fig. 2 is to inner structural representation
Fig. 4 is the structural representation of clamp mechanism
Fig. 5 is that the B of Fig. 4 is to view
Fig. 6 is a structural representation of locing up frame
Fig. 7 is the adapter structure schematic diagram
Fig. 8 is a sealed structural representation
Fig. 9 is the current-carrying part structural representation
The 1-imposing stone, 2-locks up frame, 3-version roller, the 4-clamp mechanism, 5-V shape centering carriage, the 6-lifting platform, the 7-body, the 8-clamp mechanism, 9-moves forward and backward device, the 10-drive motors, the 11-base, the 12-motor, the 13-pinion and rack, 14-moves horizontally roller, the 15-transition gear, 16-gear bracing frame, the 17-cylinder, the 18-guide post, the 19-support, the 20-adapter, 21-clamps reducing motor, the 22-driven wheel, 23-clamps gear, the 24-machine frame, the 25-slide mass, the 26-bracing frame, 27-bearings mechanism, the 28-gear frame, the 29-travelling gear, the 30-screw, the 31-leading screw, 32-bearings mechanism, 33,34-dynamometry dish spring, the 35-sealing shroud, the 36-elastic sealing ring, 37, the 38-liquid blocking disk, the 39-elastic seal ring, the 40-cone that leads, the 41-encapsulant, the 42-elastic sealing ring
The specific embodiment
As schematically shown in Figure 1, a kind of automatic imposing bench is made up of imposing stone 1 and the frame 2 of locing up that is positioned at its top.
As schematically shown in Figure 2, the structure of imposing stone 1 comprises base 11, base 11 is provided with lifting platform 6, two ends are symmetrically arranged with clamp mechanism 4,8, as schematically shown in Figure 3, lifting platform 6 has the arrangement for adjusting height of pinion and rack 12 compositions of drive motors 10 drivings, and arrangement for adjusting height is equipped with V-arrangement centering carriage 5, also is provided with on the V-arrangement centering carriage 5 and moves horizontally roller 14; As Fig. 4,5 signals, clamp mechanism comprises the clamping reducing motor 21 that is fixed on the support 19, the driven wheel 22 of its connection, also has transition gear 15, and transition gear 15 is driven by the cylinder 17 that is fixed on the support 19;
As schematically shown in Figure 6, the structure of locing up frame 2 comprises machine frame 24, machine frame 24 two ends are separately installed with adapter 20, as schematically shown in Figure 7, adapter 20 comprises bracing frame 26, be provided with gear frame 28 in the bracing frame 26, the gear frame 28 outer travelling gears 29 that are provided with, be installed with slide mass 25 in the gear frame 28 and constitute moving sets, be fixed with screw 30, leading screw 31 in the slide mass 25, screw 30 two ends are by dynamometry dish spring 33,34 clamping slide masses 25, and the axially outer end of leading screw 31 connects clamping gear 23, as schematically shown in Figure 8, the interior axle head fixed guide cone 40 of slide mass 25; Be surrounded by encapsulant 41 at slide mass 25 skins, be with elastic seal ring 39 at guiding cone 40 skins, elastic seal ring 39 is greater than the seat surface thickness of guiding cone 40.As schematically shown in Figure 9, guiding cone 40 inner conical surfaces are connected with slide mass 25, and male cone (strobilus masculinus) is stuck in the end axis hole of edition roller 3, and the transverse plane of its base contacts with an edition roller, and the transverse plane by the centrum 40 of leading contacts conduction with an edition roller 3;
As schematically shown in Figure 3, what be provided with also on the base 11 that leading screw screw mechanism 13 by motor 12 and its driving forms moves forward and backward device 9, and leading screw is horizontally disposed with, and screw is connected in lifting platform 6 bottoms.Rotation by leading screw is done lifting platform 6 and is seesawed.
As Fig. 4,5 signals, described transition gear 15, driven wheel 22 and clamping gear 23 are positioned at a plane, and transition gear 15 is positioned at the bottom of driven wheel 22 and clamping gear 23.Be provided with guide post 18 on cylinder 17 next doors, cylinder 17 push rods connect gear bracing frame 16, and transition gear 15 is installed on the gear bracing frame 16, and guide post 18 is placed on the gear bracing frame 16.By guide post 18 make gear bracing frame 16 and transition gear about in the of 15 exactly move.
As schematically shown in Figure 8, outside encapsulant 41, also be provided with sealing shroud 35 (can slide mutually), and liquid blocking disk 37,38. Liquid blocking disk 37,38 can prevent the electroplate liquid outflow in the electroplating bath.
Dynamics control problem that the present invention clamps and rotation driving aspect, we have selected dynamometry butterfly spring 33,34 dynamometry, adjust Current Control motorized feed dynamics then.Adopted bearings mechanism 27 to connect between bracing frame 26 of the present invention and the gear frame 28, made travelling gear 29 drive gear frame 28 and drive slide mass 25 rotations.
As Fig. 4,5 signals, treat after the alignment of edition roller the frame 2 of locing up of clamping version roller group is arranged on the imposing stone 1, start then and clamp reducing motor 21, and make cylinder 17 work with transition gear 15 jack-up, transition gear 15 meshes with the driven wheel 22 of clamping reducing motor 21 and the gear 23 of adapter respectively, frock is started working version roller 3 is clamped, and then carry out next step manufacturing procedure.
After by device of the present invention the version roller being spliced well, to lock up the seal aspect after frame 2 is sent into electroplate liquid again, the mode that we take F4 encapsulant 41 and elastic seal ring 39 sealings to combine, by the deflection of control clamping dynamics, slide mass 25 is not directly contacted with electroplate liquid with the control elastic packing.The conducting position of both having guaranteed the end is guaranteed elastic packing part sealing effectiveness the best of interlude again in conjunction with good.
Claims (6)
1. automatic imposing bench is characterized in that: be made up of the imposing stone (1) and the frame (2) of locing up that is positioned at its top; The structure of imposing stone (1) comprises base (11), base (11) is provided with lifting platform (6), two ends are symmetrically arranged with clamp mechanism (4,8), lifting platform (6) has the arrangement for adjusting height of pinion and rack (12) composition of drive motors (10) driving, arrangement for adjusting height is equipped with V-arrangement centering carriage (5), also is provided with on the V-arrangement centering carriage (5) and moves horizontally roller (14); Clamp mechanism comprises the clamping reducing motor (21) that is fixed on the support (19), connected driven wheel (22), also has transition gear (15), and transition gear (15) is driven by the cylinder (17) that is fixed on the support (19); The structure of locing up frame (2) comprises machine frame (24), machine frame (24) two ends are separately installed with adapter (20), adapter (20) comprises bracing frame (26), be provided with gear frame (28) in the bracing frame (26), the outer travelling gear (29) that is provided with of gear frame (28), be installed with slide mass (25) in the gear frame (28) and constitute moving sets, be fixed with screw (30) in the slide mass (25), leading screw (31), screw (30) two ends are by dynamometry dish spring (33,34) clamping slide mass (25), the axially outer end of leading screw (31) connects clamping gear (23), the interior axle head fixed guide cone (40) of slide mass (25); Be surrounded by encapsulant (41) at slide mass (25) skin, be with elastic seal ring (39) at guiding cone (40) skin, the height of elastic seal ring (39) is greater than the seat surface thickness of guiding cone (40).
2. automatic imposing bench according to claim 1, it is characterized in that: what be provided with also on the base (11) that leading screw screw mechanism (13) by motor (12) and its driving forms moves forward and backward device (9), leading screw is horizontally disposed with, and screw is connected in lifting platform (6) bottom.
3. automatic imposing bench according to claim 1, it is characterized in that: described transition gear (15), driven wheel (22) and clamping gear (23) are positioned at a plane, and transition gear (15) is positioned at the bottom of driven wheel (22) and clamping gear (23).
4. automatic imposing bench according to claim 1, it is characterized in that: be provided with guide post (18) on cylinder (17) next door, cylinder (17) push rod connects gear bracing frame (16), transition gear (15) is installed on the gear bracing frame (16), and guide post (18) is placed on the gear bracing frame (16).
5. automatic imposing bench according to claim 1 is characterized in that: outside encapsulant (41), also be provided with sealing shroud (35), and liquid blocking disk (37,38).
6. automatic imposing bench according to claim 1 is characterized in that: adopted bearings mechanism (27) to connect between bracing frame (26) and the gear frame (28), made travelling gear (29) drive gear frame (28) and drive slide mass (25) rotation.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN2009102279348A CN101716859B (en) | 2009-11-28 | 2009-11-28 | Automatic imposing bench |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN2009102279348A CN101716859B (en) | 2009-11-28 | 2009-11-28 | Automatic imposing bench |
Publications (2)
Publication Number | Publication Date |
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CN101716859A CN101716859A (en) | 2010-06-02 |
CN101716859B true CN101716859B (en) | 2011-05-25 |
Family
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Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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CN2009102279348A Expired - Fee Related CN101716859B (en) | 2009-11-28 | 2009-11-28 | Automatic imposing bench |
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CN (1) | CN101716859B (en) |
Families Citing this family (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN101949052A (en) * | 2010-07-27 | 2011-01-19 | 东莞运城制版有限公司 | Plate roller clamping device, desk type plate roller loading/unloading equipment and plate roller hoisting automation equipment |
CN102886974A (en) * | 2011-07-22 | 2013-01-23 | 盐城市远华机械有限公司 | Hollow flower roll transmission clamping mechanism |
FI124900B (en) * | 2013-04-19 | 2015-03-13 | Pkc Electronics Oy | testing Adapter |
CN104553262B (en) * | 2014-12-17 | 2017-05-10 | 西安航天华阳印刷包装设备有限公司 | Intaglio printing roller device |
CN105058977B (en) * | 2015-08-03 | 2017-10-27 | 江苏沪运制版有限公司 | A kind of new roller imposing stone |
CN107825843A (en) * | 2017-09-14 | 2018-03-23 | 浙江思印科技有限公司 | A kind of self cooled support frame |
CN108034975B (en) * | 2017-12-15 | 2023-08-22 | 运城制版印刷机械制造有限公司 | Lifting device for gravure plate roller plate loading table |
CN115139005B (en) * | 2022-09-05 | 2022-12-02 | 山东宇航航空科技有限公司 | Double-end automatic weld machine that can adapt to multiple size version roller |
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2009
- 2009-11-28 CN CN2009102279348A patent/CN101716859B/en not_active Expired - Fee Related
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Publication number | Publication date |
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CN101716859A (en) | 2010-06-02 |
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