CN101716036B - Palm mattress and manufacturing method thereof - Google Patents
Palm mattress and manufacturing method thereof Download PDFInfo
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- CN101716036B CN101716036B CN2009102163680A CN200910216368A CN101716036B CN 101716036 B CN101716036 B CN 101716036B CN 2009102163680 A CN2009102163680 A CN 2009102163680A CN 200910216368 A CN200910216368 A CN 200910216368A CN 101716036 B CN101716036 B CN 101716036B
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Abstract
The invention discloses a palm mattress and a manufacturing method thereof. The palm mattress consists of a surface layer, a core layer and a bottom layer and has the thickness of 3-25cm; the surface layer and the bottom layer are palm sheets; the core layer is palm filaments, palm fibers and/or plant fibers; and the surface layer, the core layer and the bottom layer are longitudinally and transversely sewn into a whole by a rope manually. The manufacturing method comprises the following steps of: (1) setting an adaptive mold according to the required palm mattress area; (2) laying the bottom layer in the mold; (3) bedding and compacting the palm filament, the palm fiber and/or plant fiber layer of the core layer to achieve the required thickness; (4) wrapping and laying the surface layer by the palm sheets; (5) manually, longitudinally and transversely sewing the bottom layer, the core layer and the surface layer by the rope; and (6) demoulding and packaging. The invention not only has the characteristics of the traditional palm mattress, but also has the characteristics of thicker thickness, greenness and environmental protection, high stability, high flatness, standard specification, high qualification rate and the like, enables sleepers to feel comfortable, and is especially suitable for middle-aged and old people and teenage in growth and development period to use.
Description
Technical field:
The present invention relates to a kind of household bedding, specifically is a kind of palm fiber mattress and preparation method thereof.
Background technology:
Sping mattress has classical, the noble magnificent characteristics of profile of style design, no matter designing still on function, all leading the trend of world's mattress, for example: padding for spring bed is the present top mattress production merchant of in the world tool popularity, its Product Marketing all over the world, in the Asia, it is extensively paid close attention to as the supplier of deluxe hotels such as Shangri-la, the peninsula, Mandarin Oriental.But the most outstanding defective of sping mattress is: (1) costs an arm and a leg, and is not that ordinary populace crowd the subject of knowledge and the object of knowledge is accepted; (2) but the person of sleeping is very comfortable airtight, be unfavorable for toxin expelling; (3) noise is arranged, influence sleep quality.
Yet palm fiber mattress has the following advantages because of it, has been subjected to people's popular welcome: (1) moderate cost, and the ordinary populace crowd can both accept; (2) permeable, ventilative, the sweat of human body pore is dissipated from the bottom; (3) environmental protection, protection against the tide, fungi-proofing, the life-span long (general 10-20 undergoes no deterioration), it is convenient to store; (4) neither too hard, nor too soft, pliability good; (5) noiselessness guarantees sleep quality.But traditional palm fiber mattress thinner thickness mainly adopts following steps to make: the brown sheet of (1) tiling is rebasing; (2) the diffusing monofilament of sandwich layer is fixing with the glue bonding; (3) with brown sheet bound edge, paving; (4) adopt rope with horizontal unidirectional making rebasing brown sheet, sandwich layer and paving palm fibre sheet; (5) packing, finished product.The palm fiber mattress that adopts glue to fix, need not make is fully also arranged on the market, but no matter be that traditional palm fiber mattress or the palm fiber mattress that adopts glue to fix fully all have thinner thickness, poor flexibility, discontinuity equalization, it is very uncomfortable that the person of sleeping feels, particularly the elderly and the teenager who is in growth and development stage; Be to fix with glue in the manufacturing process, chemical contamination is arranged, not enough environmental protection is unfavorable for that palm fiber mattress is permeable, ventilative; Unidirectional palm fiber mattress poor stability, flatness of making is not enough, and the sandwich layer monofilament easily moved the position after glue lost efficacy, and caused palm fiber mattress easily to subside, and is not suitable for thicker palm fiber mattress especially and makes; Defectives such as no mould location is random big in manufacturing process, and the palm fiber mattress qualification rate of making is low.
Summary of the invention:
The objective of the invention is defective, a kind of good stability, palm fiber mattress that flatness is high and preparation method thereof are provided at above-mentioned prior art.
The present invention adopts such technical scheme to realize:
A kind of palm fiber mattress is made up of surface layer, sandwich layer and bottom, and described surface layer and bottom are brown sheet, and described sandwich layer is monofilament, brown fiber and/or string, and described surface layer, sandwich layer and bottom adopt the manual longitudinal and transverse bidirectionally sewing of rope to be integral.
Described rope is coir rope, the rope made of hemp and/or nylon rope.
The needle gage that described craft is made is 2～9cm.
Described palm fiber mattress thickness is 3～25cm,
A kind of method of making above-mentioned palm fiber mattress may further comprise the steps:
(1). the palm fiber mattress area with demand is provided with suitable mould;
(2). the brown sheet of tiling is rebasing in mould;
(3). with the monofilament of sandwich layer, brown fiber and/or string layer by layer place mat, compress, to reach demand thickness;
(4). with brown sheet bound edge, paving;
(5). with rebasing brown sheet, sandwich layer and paving palm fibre sheet with the manual longitudinal and transverse bidirectionally sewing of rope;
(6). the demoulding, packing.
Described mould is made with steel, timber and/or plastics for the frame shape structure of no end face and/or bottom surface.
Described bound edge is that surface layer and bottom are sewed up with overlay sheet parcel sandwich layer periphery.
Described bound edge is that bottom and surface layer are sewed up with back sheet parcel sandwich layer periphery.
Described bound edge is to surround the sandwich layer periphery with the bound edge sheet material, and the bottom and upper segment of this bound edge sheet material is sewed up with surface layer and bottom respectively.
Described packing is to make sheath with weaving cloth and/or leather.
The invention has the beneficial effects as follows:
The palm fiber mattress that adopts said structure and manufacture craft to make both had the moderate cost of traditional palm fiber mattress, permeable, ventilative, environmental protection, protection against the tide, fungi-proofing, the life-span long, convenient, neither too hard, nor too soft, good, the noiseless characteristics of pliability of storage, has characteristics such as thickness is thicker, environmental protection, good stability, flatness height, specification standards, qualification rate height again.
This palm fiber mattress makes the person of sleeping feel very comfortable, and suitable especially the elderly uses with the teenager who is in growth and development stage, and the society generalization using value is big.
Description of drawings:
Fig. 1 is a kind of structural representation of palm fiber mattress of the present invention.
Fig. 2 is the A-A cutaway view of Fig. 1.
The specific embodiment:
Referring to Fig. 1: this palm fiber mattress is made up of surface layer 3, sandwich layer 5 and bottom 2, externally be with sheath 1, this surface layer 3 and bottom 2 are brown sheet, sandwich layer 5 is monofilaments, the monofilament of sandwich layer 5 can be replaced by brown fiber or string, can also be mixed with brown fiber or material replacement such as monofilament mixes with string, brown fiber mixes with string by monofilament.By hand surface layer 3, sandwich layer 5 and bottom 2 being adopted coir rope 4 longitudinal and transverse bidirectionally sewings to become thickness is the integral body (this thickness is adjusted in 3～25cm scope according to actual needs) of 15cm, bound edge to sandwich layer 5 peripheries when making is with bottom 2 sheet materials parcel sandwich layer 5 peripheries, bottom 2 is sewed up with surface layer 3, the needle gage of making is 4～6cm (this needle gage is adjusted in 2～9cm scope according to actual needs) by hand, need not to adopt glue that the monofilament of sandwich layer is fixed, environmental protection, no chemical contamination, it is permeable, ventilative to be beneficial to palm fiber mattress.This coir rope 4 can be replaced by the rope made of hemp or nylon rope, also can be coir rope, the rope made of hemp and nylon rope to be mixed to make as required, adopts coir rope when for example vertically making, and adopts nylon rope when laterally making.
This thicker palm fiber mattress good springiness, stress equalization, it is very comfortable that the person of sleeping feels, particularly the elderly and the teenager who is in growth and development stage.
The preparation method of this palm fiber mattress may further comprise the steps:
(1), suitable mould is set, this mould is made with timber for the frame shape structure of no end face with the palm fiber mattress area of demand; (2), tiling brown sheet rebasing (being bottom 2) in mould; (3), with the monofilament of sandwich layer 5 layer by layer place mat, compress, to reach demand thickness, for example thickness is 15cm; (4), with rebasing brown sheet parcel sandwich layer 5 peripheries, laying surface layer 3; (5), rebasing brown sheet, sandwich layer 5 and paving palm fibre sheet are adopted coir rope 4 manual longitudinal and transverse bidirectionally sewings, the needle gage of making is 4～6cm, and should be with rebasing brown sheet and surface layer 3 stitchings; (6), the demoulding, make sheath 1 packing with weaving cloth, this packing can also adopt the sheath of leather material.
Above-mentioned mould can be the frame shape structure of no end face and bottom surface, can also when no bottom surface, one of the no end should be faced up for the frame shape structure of no bottom surface, and the frame shape structure mold with no end face during use is the same.The selection of this mould can also be steel or plastics, also can be that steel, timber and plastics are mixed and made into, and decides as required.
Doing the bound edge with back sheet parcel sandwich layer periphery except above-mentioned, can also be that surface layer and bottom are sewed up with overlay sheet parcel sandwich layer periphery; Also can be to increase the bound edge sheet material, surround the sandwich layer periphery with the bound edge sheet material, the bottom and upper segment of this bound edge sheet material be sewed up with surface layer and bottom respectively.
The environmental protection of this mattress is adopted manual longitudinal and transverse bidirectionally sewing at thicker palm fiber mattress, and palm fiber mattress stability, flatness performance are all significantly improved, and monofilament is difficult for moving the position.Adopt mould during making, the palm fiber mattress qualification rate height of making, specification standards, the society generalization using value is big.
Claims (6)
1. method of making palm fiber mattress, described palm fiber mattress is made up of surface layer, sandwich layer and bottom, and described surface layer and bottom are brown sheet, and described sandwich layer is monofilament and/or brown fiber, described surface layer, sandwich layer and bottom adopt the manual longitudinal and transverse bidirectionally sewing of rope to be integral, and this method may further comprise the steps:
(1). the palm fiber mattress area with demand is provided with suitable mould;
(2). the brown sheet of tiling is rebasing in mould;
(3). with the monofilament of sandwich layer and/or brown fiber layer by layer place mat, compress, to reach demand thickness;
(4). with brown sheet bound edge, paving;
(5). with rebasing brown sheet, sandwich layer and paving palm fibre sheet with the manual longitudinal and transverse bidirectionally sewing of rope;
(6). the demoulding, packing.
2. according to the method for the described making palm fiber mattress of claim 1, it is characterized in that: described mould is made with steel, timber and/or plastics for the frame shape structure of no end face and/or bottom surface.
3. according to the method for the described making palm fiber mattress of claim 1, it is characterized in that: described bound edge is that surface layer and bottom are sewed up with overlay sheet parcel sandwich layer periphery.
4. according to the method for the described making palm fiber mattress of claim 1, it is characterized in that: described bound edge is that bottom and surface layer are sewed up with back sheet parcel sandwich layer periphery.
5. according to the method for the described making palm fiber mattress of claim 1, it is characterized in that: described bound edge is to surround the sandwich layer periphery with the bound edge sheet material, and the bottom and upper segment of this bound edge sheet material is sewed up with surface layer and bottom respectively.
6. according to the method for the described making palm fiber mattress of claim 1, it is characterized in that: described packing is to make sheath with weaving cloth and/or leather.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2009102163680A CN101716036B (en) | 2009-11-24 | 2009-11-24 | Palm mattress and manufacturing method thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2009102163680A CN101716036B (en) | 2009-11-24 | 2009-11-24 | Palm mattress and manufacturing method thereof |
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| Publication Number | Publication Date |
|---|---|
| CN101716036A CN101716036A (en) | 2010-06-02 |
| CN101716036B true CN101716036B (en) | 2011-06-08 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2009102163680A Expired - Fee Related CN101716036B (en) | 2009-11-24 | 2009-11-24 | Palm mattress and manufacturing method thereof |
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Families Citing this family (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105795781A (en) * | 2016-03-31 | 2016-07-27 | 贵州娄山山棕制品有限公司 | Coir mattress making method |
| CN107411423A (en) * | 2017-06-26 | 2017-12-01 | 常熟市大发经编织造有限公司 | Manual padding for spring bed |
| CN110200446A (en) * | 2018-02-28 | 2019-09-06 | 王永俊 | A kind of no gluing knot sandwich structure material mattress and preparation method thereof |
| CN109892906A (en) * | 2019-03-07 | 2019-06-18 | 唐华 | A kind of natural Arenga engleri Beccari palm fiber mattress and preparation method thereof |
Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2000054631A1 (en) * | 1999-03-12 | 2000-09-21 | Panagiotis Kastrantas | Self reclining bed mattress with table(s) |
| CN1739422A (en) * | 2005-07-15 | 2006-03-01 | 李桂发 | Palm fiber mattress and its making process |
| CN2822386Y (en) * | 2004-12-20 | 2006-10-04 | 赵旭昌 | Double use mattress with palm fibre |
| CN2922640Y (en) * | 2006-05-22 | 2007-07-18 | 吴世庚 | Sandwiched environment-protection coir cushion |
-
2009
- 2009-11-24 CN CN2009102163680A patent/CN101716036B/en not_active Expired - Fee Related
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2000054631A1 (en) * | 1999-03-12 | 2000-09-21 | Panagiotis Kastrantas | Self reclining bed mattress with table(s) |
| CN2822386Y (en) * | 2004-12-20 | 2006-10-04 | 赵旭昌 | Double use mattress with palm fibre |
| CN1739422A (en) * | 2005-07-15 | 2006-03-01 | 李桂发 | Palm fiber mattress and its making process |
| CN2922640Y (en) * | 2006-05-22 | 2007-07-18 | 吴世庚 | Sandwiched environment-protection coir cushion |
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| CN101716036A (en) | 2010-06-02 |
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Granted publication date: 20110608 Termination date: 20131124 |