CN109892906A - A kind of natural Arenga engleri Beccari palm fiber mattress and preparation method thereof - Google Patents
A kind of natural Arenga engleri Beccari palm fiber mattress and preparation method thereof Download PDFInfo
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- CN109892906A CN109892906A CN201910172457.3A CN201910172457A CN109892906A CN 109892906 A CN109892906 A CN 109892906A CN 201910172457 A CN201910172457 A CN 201910172457A CN 109892906 A CN109892906 A CN 109892906A
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Abstract
The present invention relates to a kind of natural Arenga engleri Beccari palm fiber mattress and preparation method thereof.The mattress includes mattress body and external casing of mattress, the mattress body includes monofilament fiber and litzendraht wire, integrated by weaving is sutured by radial litzendraht wire uniform fold between the monofilament fiber, the monofilament fiber uses natural Arenga engleri Beccari monofilament, and the external casing of mattress is coated on the mattress body periphery.There is integral network structure inside the mattress body, and there is certain elasticity, solve the problems, such as that human body stress is non-uniform, improve the comfort level and sleep quality of human body.The present invention also provides the production methods of the mattress, with health role to human body also without using the harmful substances such as formaldehyde, glue since pure natural Arenga engleri Beccari monofilament does not contain dust.
Description
Technical field
The present invention relates to health care bed mattress technical fields, and in particular to a kind of natural Arenga engleri Beccari palm fiber mattress and the palm fiber bed
The production method of pad.
Background technique
Mattress is the necessity of people's life.But the air permeability of conventional mattresses is not high, and mothproof fungi-proofing function is poor, screen resilience
Weak, not balanced supporting force, so that people cannot possess comfortable, high quality sleep after one day moil.
The brown canopy bed in China is a kind of traditional technique, breaks into line by cutting off the brown piece on palm, stretches tight wooden
It is completed on frame.Arenga engleri Beccari fiber is the outer hide fiber in Arenga engleri Beccari treetop portion, and fibre length is long, and elasticity is good, and toughness is strong, few containing sugar, is
Green pure natural material.Mattress is made using Arenga engleri Beccari fiber, there is logical feel well to breathe freely, is quiet noiseless, elastic force is sustained, meets ring
The characteristics of guaranteed request, stays the feeling for wherein having kind of Our Nature, and body and mind can be loosened, and the metal of spring is not present
Fatigue, elasticity attenuation problem.But this mode is taken a lot of work material, is completed a brown canopy bed and is needed 3~5 days, therefore this technique is on the point of
Face extinction.
As an improvement, occurring may replace the palm fiber mattress of padding for spring bed at present.Currently, most of palm fiber beds in the market
Pad has the following problems: being bonded using glue, there are problems that smell is big and formaldehyde.Being used for a long time has secondary make to human body
With influencing the health of human body；And existing palm fiber mattress due to its own material have good water suction moisture pick-up properties, so
Moist place and season, Arenga engleri Beccari fiber easily absorbs a large amount of moisture, palm fiber mattress is caused to go mouldy, and generates peculiar smell, thus
Influence its normal use.
In consideration of it, the present invention is specifically proposed.
Summary of the invention
The first object of the present invention is to provide a kind of natural Arenga engleri Beccari palm fiber mattress.
The second object of the present invention is to provide the production method of the palm fiber mattress.
To achieve the above object, technical scheme is as follows:
The present invention relates to a kind of natural Arenga engleri Beccari palm fiber mattress, which includes mattress body and external casing of mattress,
Wherein, the mattress body includes monofilament fiber and litzendraht wire, passes through radial braiding between the monofilament fiber
Line uniform fold sutures integrated by weaving, and the monofilament fiber uses natural Arenga engleri Beccari monofilament,
The external casing of mattress is coated on the mattress body periphery.
Preferably, the litzendraht wire is coir rope, the rope made of hemp or nylon rope.
Preferably, the needle gage of the litzendraht wire is 3~10cm.
Preferably, the mattress body with a thickness of 5~15cm, length is 1.8~2.5m, and width is 1.2~2.0m.
Preferably, the mattress body surface is additionally provided with bamboo-carbon layer, and the bamboo-carbon layer is bamboo charcoal fiber textile.
Preferably, the mattress body is prepared by the following method to obtain:
(1) it reels off raw silk from cocoons: after the cleaning of Arenga engleri Beccari brown piece, impregnating 2~3 days in water, reel off raw silk from cocoons to obtain monofilament fiber after taking-up；
(2) dedusting: in a manner of brushing lightly pressure or air blast, the dust in monofilament fiber is removed；
(3) bullet system: by the way of either manually or mechanically, bullet system is carried out to the monofilament fiber after dedusting, keeps its quality fluffy；
(4) it rolls: the monofilament fiber after bullet system is rolled, its is made smooth to be easy to sew；
(5) it sews: the monofilament fiber after rolling being sewed, the mattress body is obtained.
Preferably, the step (5) the following steps are included:
Step 1: being made into brown cloth for the monofilament fiber, and palm fibre cloth described in several layers be superimposed, and forms brown cloth
Layer；
Step 2: the brown layer of cloth is sewn into brown pad, is then divided into different sizes as required；
Step 3: by the surrounding bound edge of the palm fibre pad, the mattress body is obtained.
Preferably, in step 3, the bound edge surface layer of palm fibre pad is coated using Arenga engleri Beccari monofilament, while being carried out using coir rope to bound edge
Tie up fixation.
Preferably, the method also includes step (6) disinfections to form: 200~300 DEG C are heated to the mattress body,
2~3h is kept the temperature, is then allowed to stand and is cooled to room temperature.
The invention has the benefit that
The present invention provides a kind of natural Arenga engleri Beccari palm fiber mattress, mattress body is using 100% pure natural Arenga engleri Beccari by taking out
Silk, bullet system, is rolled, is sewed at dedusting.There is integral network structure inside the mattress body, and there is certain elasticity, solve
The non-uniform problem of human body stress, improves the comfort level and sleep quality of human body.The present invention also provides the systems of the mattress
Make method, since pure natural Arenga engleri Beccari monofilament does not contain dust, also without having to human body using harmful substances such as formaldehyde, glue
Health-care effect.
Specific embodiment
To make the object, technical solutions and advantages of the present invention clearer, technical solution of the present invention will be carried out below
Detailed description.Obviously, described embodiments are only a part of the embodiments of the present invention, instead of all the embodiments.Base
Embodiment in the present invention, those of ordinary skill in the art are obtained all without making creative work
Other embodiment belongs to the range that the present invention is protected.
The present invention relates to a kind of natural Arenga engleri Beccari palm fiber mattress, which includes mattress body and external casing of mattress, external casing of mattress
It is coated on mattress body periphery.Wherein, mattress body includes monofilament fiber and litzendraht wire, passes through radial volume between monofilament fiber
Knit line uniform fold suture integrated by weaving.
Monofilament fiber of the invention uses 100% natural Arenga engleri Beccari monofilament.Mattress monofilament fiber common at present includes mountain
Palm fibre and coconut palm palm fibre.Wherein, the cost of material of coconut palm palm fibre is more much lower than Arenga engleri Beccari, and coconut palm palm fibre originates in torrid areas, and coconut fibre yield is high,
Without obvious Seasonal Characteristics.But coconut fibre is shorter, sugar content is high.Must carry out disinfection processing, otherwise be easy infested.
In contrast, Arenga engleri Beccari is mainly distributed Subtropical mountains, and acquisition plantation efficiency is all very low.Higher cost.And raw material produces
Amount is few, unstable, seasonal obvious.Moreover, Arenga engleri Beccari Raw material processing technique is different in different producer's Plays, raw material standard
It is difficult unification.Therefore, the present invention also provides a kind for the treatment of process of Arenga engleri Beccari monofilament.
In one embodiment of the invention, litzendraht wire can be coir rope, the rope made of hemp or nylon rope.It is preferred that litzendraht wire is same
The coir rope that the Arenga engleri Beccari fiber of material is spun into, or the rope made of hemp being spun into for natural sisal fiber, can increase the comfort used.
In one embodiment of the invention, the needle gage of litzendraht wire is 3~10cm.Needle gage is too small, will increase production when
Between and cost；Needle gage is excessive, and the structure of mattress body is excessively loose, is easily damaged when can reduce its service life, and carry.
In one embodiment of the invention, mattress body with a thickness of 5~15cm, length is 1.8~2.5m, and width is
1.2~2.0m.The length and width and thickness of the mattress can be adjusted according to bed-type, be suitable for all kinds of single beds, double bed, children
Bed and bed for baby.
In one embodiment of the invention, mattress body surface is additionally provided with bamboo-carbon layer, and bamboo-carbon layer is knitted for bamboo charcoal fiber
Object.
Bamboo charcoal fiber is to take moso bamboo for raw material, using the calcining new process and new skill of pure oxygen high temperature and nitrogen barrier delay
Art so that the micropore that bamboo charcoal itself has more refines and honeycomb, then again with the polyester with honeycomb microporous structure trend
Modified slice melt spinning and it is manufactured.This unique fibre structure design, has the advantage that
1, soft and smooth soft warm: bamboo fibre has unit G fineness thin, soft；Whiteness is good, color is beautiful；Toughness and wearability
By force, there is unique resilience；There is stronger vertical and horizontal intensity, and stable uniform, drapability are good；Softness is smooth not to prick body,
It is also softer than cotton, there is distinctive velvet sense.
2, moisture absorption is ventilative, and cool in summer and warm in winter: bamboo charcoal fiber cross section has been covered with the hole of big and small ellipse, can be with moment
It absorbs and evaporates a large amount of moisture.The height of natural cross section is hollow, so that expert's bamboo charcoal fiber is referred to as the fibre that can be breathed
Dimension.Hygroscopicity, wet putting, the gas permeability of bamboo charcoal fiber occupy first of major textile fabric.It is cool in summer and warm in winter by the hollow of bamboo charcoal fiber
Feature determines that bamboo charcoal fiber textile summer and autumn uses, and makes one to feel particularly nice and cool, ventilative；Winter-spring season uses fluffy comfortable
Extra in vivo hot gas and moisture content can be excluded again, are not got angry, are not sent out dry.
3, antibiotic rate 94.5%: bacteriostasis antibiosis detects, same number through the maximum inspection in the whole world, test and certification authority SGS
The bacterium of amount is observed under the microscope, and bacterium can largely multiply in cotton, wood-fibred product, and bacterium is in bamboo charcoal bamboo fibre face
94.5% is then reduced after 24 hours on material.
4, environmentally protective, uvioresistant: bamboo charcoal fiber is the green material for refining out from raw bamboo, it has bamboo
Sub natural anti-mite, deodorization, insect prevention and generate anion characteristic.Detecting through Shanghai physics Institute, the Chinese Academy of Sciences proves, bamboo
Carbon fabric is almost nil to the ultraviolet ray transmissivity of 200~400nm, and the ultraviolet light of this wavelength to the injury of human body most
Big
In one embodiment of the invention, which is prepared by the following method to obtain:
(1) it reels off raw silk from cocoons: will be impregnated in water after the cleaning of Arenga engleri Beccari brown piece, water level is that just submergence brown piece is advisable.It is taken after 2~3 days
Out, it reels off raw silk from cocoons to obtain monofilament fiber.
(2) dedusting: after the drying of monofilament fiber, in a manner of brushing lightly pressure or air blast, the dust in monofilament fiber is removed.
(3) bullet system: by the way of either manually or mechanically, such as cotton bow or cotton-wadded quilt Dan Zhi mechanism are played, to the monofilament after dedusting
Fiber carries out bullet system, keeps its quality fluffy.
(4) it rolls: the monofilament fiber after bullet system is rolled, its is made smooth to be easy to sew.The pressure rolled can be 3
~5MPa, time are 0.5~5h.
(5) it sews: the monofilament fiber after rolling being sewed, mattress body is obtained.
In one embodiment of the invention, this method further includes step (6) disinfection molding: being heated to mattress body
200~300 DEG C, 2~3h of heat preservation is then allowed to stand and is cooled to room temperature to remove pathogenic bacteria and the acarid in mattress body.
Further, step (5) sewing process the following steps are included:
Step 1: lapping machine is pierced by needle, the monofilament fiber after rolling is made into brown cloth, and several layers palm fibre cloth is superimposed upon
Together, brown layer of cloth is formed.
Step 2: by hydraulic numerical control sewing machine, brown layer of cloth is sewn into brown pad, is then divided into different rulers as required
It is very little；
Step 3: the surrounding bound edge of palm fibre pad is obtained by mattress body by manual taping machine.It can be by the bound edge of palm fibre pad
Surface layer is coated using Arenga engleri Beccari monofilament, while carrying out tying up fixation to bound edge using coir rope, makes mattress edges are solid to be not easy to burst at the seams.
Embodiment 1
A kind of natural Arenga engleri Beccari palm fiber mattress, which includes mattress body and external casing of mattress, in external casing of mattress and mattress master
Bamboo-carbon layer is provided between body, external casing of mattress is coated on mattress body periphery.
Mattress body includes monofilament fiber and litzendraht wire, passes through radial litzendraht wire uniform fold suture between monofilament fiber
Integrated by weaving, litzendraht wire are coir rope or the rope made of hemp, and monofilament fiber uses natural Arenga engleri Beccari monofilament.
The needle gage of litzendraht wire can be 3cm, 4cm, 5cm, 6cm and 7cm, it is contemplated that the comfort and practicability of palm fiber mattress,
The length of palm fiber mattress can be designed as according to requirements 200*120*5cm, 200*150*5cm, 200*180*10cm,
250*200*12cm, 300*220*15cm etc..
The mattress body is prepared by the following method to obtain:
(1) it reels off raw silk from cocoons: will be impregnated in water after the cleaning of Arenga engleri Beccari brown piece, water level is that just submergence brown piece is advisable.It is taken after 2~3 days
Out, it reels off raw silk from cocoons to obtain monofilament fiber.
(2) dedusting: after the drying of monofilament fiber, in a manner of brushing lightly pressure or air blast, the dust in monofilament fiber is removed.
(3) bullet system: by the way of either manually or mechanically, such as cotton bow or cotton-wadded quilt Dan Zhi mechanism are played, to the monofilament after dedusting
Fiber carries out bullet system, keeps its quality fluffy.
(4) it rolls: the monofilament fiber after bullet system is rolled, its is made smooth to be easy to sew.The pressure rolled can be 3
~5MPa, time are 0.5~5h.
(5) it sews: the monofilament fiber after rolling being sewed, mattress body is obtained.
Step 1: lapping machine is pierced by needle, the monofilament fiber after rolling is made into brown cloth, and several layers palm fibre cloth is superimposed upon
Together, brown layer of cloth is formed.
Step 2: by hydraulic numerical control sewing machine, brown layer of cloth is sewn into brown pad, is then divided into different rulers as required
It is very little；
Step 3: the surrounding bound edge of palm fibre pad is obtained by mattress body by manual taping machine.It can be by the bound edge of palm fibre pad
Surface layer is coated using Arenga engleri Beccari monofilament, while carrying out tying up fixation to bound edge using coir rope, makes mattress edges are solid to be not easy to burst at the seams.
(6) disinfection molding: 200~300 DEG C are heated to mattress body, 2~3h is kept the temperature, to remove the cause in mattress body
Germ and acarid, are then allowed to stand and are cooled to room temperature.
The palm fiber mattress is using green raw material, i.e., natural Arenga engleri Beccari fiber is formed by weaving sewer, and in mattress master
Bamboo-carbon layer is arranged in body surface face, which can adhere well to the outer surface of mattress body, so that the palm fiber mattress has thoroughly
The advantages of water is ventilative, mould proof and environment protection health.
The present invention also provides the processing technologys of the mattress.Lapping machine is pierced by needle, and monofilament is arranged and is made into palm fibre
Cloth improves the flatness of palm fiber mattress.Every layer of brown cloth is superimposed, is sewn into palm fibre by hydraulic numerical control tailoring machine
Pad, increases the density of palm fiber mattress, is allowed to be not easy to collapse.Then the surrounding bound edge of palm fibre pad is also prevented by manual taping machine
Only there is a phenomenon where burst at the seams for the inside of palm fibre pad.The palm fiber mattress does not use any chemical component in process of production, and environmental protection is without dirt
Dye, it is formaldehydeless.
Therefore, palm fiber mattress provided by the invention and preparation method thereof, not only having palm fiber mattress, surface smoothness is high,
It does not collapse, the good characteristic not broken, it is ensured that natural environmental-protective, good permeability have wide range of applications.
The above description is merely a specific embodiment, but scope of protection of the present invention is not limited thereto, any
Those familiar with the art in the technical scope disclosed by the present invention, can easily think of the change or the replacement, and should all contain
Lid is within protection scope of the present invention.Therefore, protection scope of the present invention should be based on the protection scope of the described claims.
Claims (10)
1. a kind of natural Arenga engleri Beccari palm fiber mattress, which is characterized in that the mattress includes mattress body and external casing of mattress,
Wherein, the mattress body includes monofilament fiber and litzendraht wire, and it is equal to pass through radial litzendraht wire between the monofilament fiber
Even covering sutures integrated by weaving, and the monofilament fiber uses natural Arenga engleri Beccari monofilament,
The external casing of mattress is coated on the mattress body periphery.
2. palm fiber mattress according to claim 1, which is characterized in that the litzendraht wire is coir rope, the rope made of hemp or nylon rope.
3. palm fiber mattress according to claim 1, which is characterized in that the needle gage of the litzendraht wire is 3~10cm.
4. palm fiber mattress according to claim 1, which is characterized in that the mattress body with a thickness of 5~15cm, length
For 1.8~2.5m, width is 1.2~2.0m.
5. palm fiber mattress according to claim 1, which is characterized in that the mattress body surface is additionally provided with bamboo-carbon layer.
6. palm fiber mattress according to claim 5, which is characterized in that the bamboo-carbon layer is bamboo charcoal fiber textile.
7. palm fiber mattress according to claim 1, which is characterized in that the mattress body is prepared by the following method
It arrives:
(1) it reels off raw silk from cocoons: after the cleaning of Arenga engleri Beccari brown piece, impregnating 2~3 days in water, reel off raw silk from cocoons to obtain monofilament fiber after taking-up；
(2) dedusting: in a manner of brushing lightly pressure or air blast, the dust in monofilament fiber is removed；
(3) bullet system: by the way of either manually or mechanically, bullet system is carried out to the monofilament fiber after dedusting, keeps its quality fluffy；
(4) it rolls: the monofilament fiber after bullet system is rolled, its is made smooth to be easy to sew；
(5) it sews: the monofilament fiber after rolling being sewed, the mattress body is obtained.
8. palm fiber mattress according to claim 7, which is characterized in that the step (5) the following steps are included:
Step 1: being made into brown cloth for the monofilament fiber, and palm fibre cloth described in several layers be superimposed, and forms brown layer of cloth；
Step 2: the brown layer of cloth is sewn into brown pad, is then divided into different sizes as required；
Step 3: by the surrounding bound edge of the palm fibre pad, the mattress body is obtained.
9. palm fiber mattress according to claim 8, which is characterized in that in step 3, the bound edge surface layer of palm fibre pad uses Arenga engleri Beccari
Monofilament cladding, while bound edge is carried out using coir rope to tie up fixation.
10. palm fiber mattress according to claim 7, which is characterized in that the method also includes step (6) disinfections to form:
200~300 DEG C are heated to the mattress body, 2~3h is kept the temperature, is then allowed to stand and is cooled to room temperature.
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| CN201910172457.3A CN109892906A (en) | 2019-03-07 | 2019-03-07 | A kind of natural Arenga engleri Beccari palm fiber mattress and preparation method thereof |
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| CN201910172457.3A CN109892906A (en) | 2019-03-07 | 2019-03-07 | A kind of natural Arenga engleri Beccari palm fiber mattress and preparation method thereof |
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ID=66946809
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|---|---|---|---|---|
| CN2730592Y (en) * | 2004-04-22 | 2005-10-05 | 杨广田 | Multi-layer natural latex coir board |
| CN201452403U (en) * | 2009-07-22 | 2010-05-12 | 罗云晚 | palm mattress |
| CN101716036A (en) * | 2009-11-24 | 2010-06-02 | 汪建 | Palm mattress and manufacturing method thereof |
| CN201759175U (en) * | 2010-04-20 | 2011-03-16 | 冯召文 | Novel palm mattress |
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Application publication date: 20190618 |
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