CN101703132A - Preparation method for instant tea solid particle beverage - Google Patents
Preparation method for instant tea solid particle beverage Download PDFInfo
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Abstract
The invention discloses a preparation method for an instant tea solid particle beverage. The preparation method comprises the following steps of: carrying out water extraction, filtration, centrifugation, ultrafiltration membrane filtration, concentration and drying on a tea to obtain a powdered tea extract; and carrying out compressing dry granulation, cutting and sieving to obtain instant tea particles. The instant tea solid particle beverage prepared by the preparation method can be directly dissolved and brewed by cold water and hot water, has no residues and precipitates, has clear and lucent tea water, and keeps the original flavor, mouthfeel, taste and functional components of the conventional tea. The beverage is trendy, fashionable, convenient and instant and is suitable for drinking in places such as homes, offices, coffee houses, tours, hotels and the like.
Description
Technical field
The present invention relates to a kind of preparation method of solid beverage particle, especially the preparation method of green tea, black tea, white tea, black tea, yellow tea, blue or green tea solid beverage particle.
Background technology
The category of China's tea is extremely various, and processing mode is also more.But all Tea Processing modes all can be distinguished into six big teas by azymic tea, semi-fermented tea, full fermented tea, after fermentation tea, that is: green tea, black tea, white tea, black tea, yellow tea, blue or green tea.And traditional all the time method of drink all adopts the stem tea brewed in hot water to drink or with heated brew water in the tealeaves bag.The many production of tea drinks of existing market, by the hot water lixiviate, after the filtration, filtrate is direct canned one-tenth tea beverage after allocating with tealeaves.Also have the millet paste filtered fluid is concentrated by the evaporimeter heating, spray-dried Cheng Fenzai is dissolved in water canned.This method is not only brought loss to the functional components such as catechin in the tealeaves, and influences color and luster, mouthfeel and the fragrance of tealeaves itself.At present, wet granulation is generally adopted in the granulation of tealeaves solid beverage, exists too hot and humid time, and active ingredient and tea quality have the problem of very havoc.
Summary of the invention
Problem to be solved by this invention is to satisfy present tea beverage market to high-quality, the needs of Green Tea Processing goods conveniently, and provide a kind of hot water or cold water all to dissolve rapidly, the millet paste clear, at utmost keep the tea functional component, have the preparation method of the instant tea granule of various tea local flavors.
The present invention utilizes dry granulation, promptly by the way of compressing dry granulation, cutting, can make the quality after instant tea granule brews, and is consistent with quality before the granulation.
The application facet that the present invention makes at the instant tea solid particle can also add auxiliary materials such as sweetener, essence, salt and starch when extracting or before the compressing dry granulation, make various seasoning instant tea granules.
Technical scheme of the present invention is as follows:
With the tea mass ratio is 5～20 times flooding, and extraction temperature is 20～100 ℃, and extraction time is 10～60 minutes; Extract is removed tea grounds by strainer filtering, and filtered fluid is removed the suspension in the millet paste behind high speed centrifugation; Centrifugal back solution adopts ultrafiltration membrance filter, and the filtered fluid that obtains clarifying, ultrafiltration membrance filter solution temperature are controlled at 10～30 ℃ of operations down; Filtered fluid concentrates, and concentrate is drying again, promptly obtains the tea extraction of powder kenel; Pass through compressing dry granulation, cutting again, cross 10 to 80 mesh sieves and obtain instant tea granule.The instant tea granule that obtains can directly add the water Instant Drinks as original flavor instant tea solid beverage, and the 1g tea granule adds 200～300ml cold water or hot water, all can dissolve rapidly, and its millet paste clear, the local flavor of tea is obvious.
The present invention is comprehensive all multifactor, through groping repeatedly, has selected the combination of above steps and condition especially, draws this preparation method.Below this preparation method is introduced in more detail:
A kind of preparation method of instant tea solid particle beverage comprises following operation: a) tealeaves pulverizing process, b) flooding operation, c) screen filtration operation, d) high speed centrifugation operation, e) ultrafiltration membrance filter operation, f) reverse osmosis membrane enrichment process, g) drying process, h) sheeting process, i) cutting action, j) the screening operation:
Described b) the flooding operation is:
The tea that a) tealeaves pulverizing process is crushed is with 5～20 times flooding, and extraction temperature is 20～100 ℃, and extraction time is 10～60 minutes, and lixiviate is more than 2 times.
Preferred b) the flooding operation is
Described water is pure water, and the water ratio is 15～20 times of dried tea, 40～60 ℃ of extraction temperatures, lixiviate 2 times, lixiviate for the first time 30 minutes, lixiviate for the second time 20 minutes.
Extract temperature and be 40～60 ℃ when can guarantee recovery rate, fully keep the fragrance component of tealeaves and prevent that active ingredients such as theanine and catechin are destroyed.
Preferred c) the screen filtration operation is: use a plurality of screen clothes, the aperture, is progressively filtered to 80 orders by 10 orders.
Described d) the high speed centrifugation operation is for removing the suspension in the millet paste through high speed centrifugation, and centrifuge speed is 5000 commentaries on classics/min～20000 commentaries on classics/min.
Described e) in the ultrafiltration membrance filter operation, solution temperature is controlled at 10-30 ℃, and milipore filter is that the aperture is 0.001～0.5 micron organic film, rolled film, tubular membrane, ceramic membrane, metal film, an inoranic membrane.
Described f) enrichment process refers to anti-seepage membrane inspissator, film-rising evaporator, downward film evaporator, decompression type evaporimeter, rotary evaporator, freeze concentration device.
Preferably reverse osmosis membrane concentrates, and solution temperature is controlled at 10-30 ℃ in concentrating;
Described g) drying process can obtain the tea extraction of powder kenel for to utilize centrifugal spray-drying, press spray drying, freeze drying or vacuum drying to carry out drying concentrate.
Vacuum freeze drying preferably because of it can farthest keep flavor substance in the tealeaves, can also avoid the local flavor of some non-tea features under the high temperature to occur simultaneously.
Described h) in the sheeting process, the tea extraction of the powder kenel that drying is good, under the pressure of 0.1～1MP, dry method is in blocks.
The preferred pressure scope is 0.3～0.5MP.
Also can in the tea extraction of the good powder morphology of drying, add the sweetener, essence, salt or the starch that account for tea powder gross weight 0.1%-1000% and do auxiliary material.
Described sweetener is one or more in sucrose, fructose, glucose, maltose, starch slurry, maltitol, D-sorbite, xylitol, stevioside, liquiritin, asccharin, honey element, the acesulfame potassium.
Described essence is one or more in lemon extract, blueberry essence, black tea essence, cream jasmin france, green tea essence, the oolong tea essence.
Described j) the screening operation is: utilize the tea powder sheet sub-sieve of 10 to 80 purpose screen clothes with well cutting, obtained the screening particle.
Because of its good fluidity, dissolution velocity is fast in water, and preferably 20～40 mesh sieves divide particle.
Described tea is green tea, black tea, white tea, black tea, yellow tea, blue or green tea.
Good effect of the present invention is as follows:
(1) the instant tea solid particle beverage that makes of the present invention, not only more complete reservation the various functional components in the tea, and kept local flavors such as distinctive millet paste of all kinds of tea and fragrance.
(2) the instant tea solid particle beverage that makes of the present invention, cold water-soluble is good, can be dissolved in rapidly in 5～30 ℃ the water, and the millet paste clear.
(3) preparation method provided by the invention, technology is simple, and energy consumption is low, and is pollution-free.
Description of drawings
Fig. 1 is a process chart of the present invention.
The specific embodiment
Below with the furthermore bright the present invention of embodiment, but the present invention is not limited.
Embodiment 1:
A) tealeaves pulverizing process:
Mount Huang Mao Feng green tea is ground into the 10-80 order.
B) flooding operation:
Mount Huang Mao Feng green tea after the 200kg pulverizing is dropped in 3 tons of dynamic multifunctional extractors, add 45 ℃ of purified water 2000kg, and heat by chuck with steam, control extract temperature 45～50 ℃, stir extract 30 minutes after screen filtration, filter residue adds 45 ℃ of pure water 1000kg again, 45 ℃ are stirred extraction 20 minutes, and twice filtrate merges
C) screen filtration operation:
Filter merging good filtrate.
D) high speed centrifugation operation:
By recirculated water temperature is reduced to 30 ℃, by the centrifugal removal suspension of supercentrifuge, centrifugal speed is 15000 rev/mins.
E) ultrafiltration membrance filter operation:
With centrifugate is the PVDF ultrafiltration membrance filter of 0.1 μ m through the aperture;
F) reverse osmosis membrane enrichment process:
The filtered fluid via hole diameter that ultrafiltration is good is that the reverse osmosis membrane of 0.0001 μ m concentrates, solid content is 20% concentrate 200kg.
G) drying process:
With inspissated juice by spray-drying,, 180 ℃ of air intakes, 90 ℃ of air-out obtain the green-tea extract of the powder kenel of 38kg
H) sheeting process:
The green-tea extract of powder kenel is put into the dry granulation machine, and control compressing tablet pressure is 0.4MP;
I) cutting action,
The green-tea extract that presses the powder morphology of sheet is cut;
J) screening operation:
Obtain green tea particles after will cutting through 20 orders and 40 eye mesh screen sub-sieves, obtain 20～40 orders, uniform original flavor instant green tea particle.Get the 1g particle, the adding temperature is 60 ℃ pure water 300ml, can dissolve rapidly, and light green, the clarification of millet paste has tender perfume (or spice), the bright alcohol of flavour.
Embodiment 2:
A) tealeaves pulverizing process:
Black tea powder is broken into 10～80 orders.
B) flooding operation:
Black tea after the 200kg pulverizing is dropped in 3 tons of dynamic multifunctional extractors, drop into 2kg vitamin C (reducing the active ingredient oxidations such as catechin in the tealeaves) simultaneously, add 45 ℃ of purified water 2000kg, and heat by chuck with steam, control extract temperature 45～50 ℃, stir extract 30 minutes after screen filtration, filter residue adds 45 ℃ of pure water 1000kg again, and 45 ℃ are stirred extraction 20 minutes, and twice filtrate merges.
C) screen filtration operation:
Filter merging good filtrate.
D) high speed centrifugation operation:
By recirculated water temperature is reduced to 30 ℃, by the centrifugal removal suspension of supercentrifuge, centrifugal speed is 15000 rev/mins.
E) ultrafiltration membrance filter operation:
With centrifugate is the PVDF ultrafiltration membrance filter of 0.1 μ m through the aperture;
F) reverse osmosis membrane enrichment process:
The filtered fluid via hole diameter that ultrafiltration is good is that the reverse osmosis membrane of 0.0001 μ m concentrates, solid content is 20% concentrate 200kg.
G) drying process:
With inspissated juice by centrifugal spray drying, 180 ℃ of air intakes, 100 ℃ of air-out obtain the black tea extract of the powder kenel of 39kg
H) sheeting process:
The black tea extract of powder kenel is put into the dry granulation machine, and control compressing tablet pressure is 0.4MP;
I) cutting action,
The black tea extract that presses the powder morphology of sheet is cut;
J) screening operation:
Obtain the black tea particle after will cutting through 20 orders and 40 eye mesh screen sub-sieves, obtain 20～40 orders, uniform original flavor instant black tea particle.Get the 1g particle, the adding temperature is 60 ℃ pure water 300ml, can dissolve rapidly, and millet paste glow, clarification have the distinctive fragrance of black tea, and flavour is mellow.
Embodiment 3:
A) tealeaves pulverizing process:
To do black tea (Pu'er tea) and be ground into the 10-80 order.
B) flooding operation:
The black tea (Pu'er tea) of doing after the 200kg pulverizing is dropped in 3 tons of dynamic multifunctional extractors, add 80 ℃ of purified water 2000kg, and heat by chuck with steam, control extract temperature 80 ℃, stir extract 30 minutes after screen filtration, filter residue adds 80 ℃ of pure water 1000kg again, 80 ℃ are stirred extraction 20 minutes, and twice filtrate merges.
C) screen filtration operation:
Filter merging good filtrate.
D) high speed centrifugation operation:
By recirculated water temperature is reduced to 30 ℃, by the centrifugal removal suspension of supercentrifuge, centrifugal speed is 15000 rev/mins.
E) ultrafiltration membrance filter operation:
With centrifugate is the PVDF ultrafiltration membrance filter of 0.1 μ m through the aperture;
F) reverse osmosis membrane enrichment process:
The filtered fluid via hole diameter that ultrafiltration is good is that the reverse osmosis membrane of 0.0001 μ m concentrates, solid content is 20% concentrate 200kg.
G) drying process:
With inspissated juice by centrifugal spray drying, 180 ℃ of air intakes, 100 ℃ of air-out obtain the black tea extract of the powder kenel of 38kg
H) sheeting process:
With the black tea extract 25kg of powder kenel, add the 25g citric acid, put into the dry granulation machine behind the mixing, control compressing tablet pressure is 0.4MP;
I) cutting action,
The black tea extract that presses the powder morphology of sheet is cut, obtain the black tea granule of lemon;
J) screening operation:
The black tea granule that obtains after the cutting is obtained 20～40 orders, uniform instant black tea granule through 20 orders and 40 eye mesh screen sub-sieves.Get the 1g particle, add temperature and be 30 ℃ pure water 300ml, can dissolve rapidly, millet paste bronzing, clarification, Chen Xiang, tea flavour are pure refreshing.
Embodiment 4:
A) tealeaves pulverizing process:
Black tea powder is broken into the 10-80 order.
B) flooding operation:
Black tea after the 200kg pulverizing is dropped in 3 tons of dynamic multifunctional extractors, add 80 ℃ of purified water 2000kg, and heat by chuck with steam, control extract temperature 80 ℃, stir extract 30 minutes after screen filtration, filter residue adds 80 ℃ of pure water 1000kg again, 80 ℃ are stirred extraction 20 minutes, and twice filtrate merges.
C) screen filtration operation:
Filter merging good filtrate.
D) high speed centrifugation operation:
By recirculated water temperature is reduced to 30 ℃, by the centrifugal removal suspension of supercentrifuge, centrifugal speed is 15000 rev/mins.
E) ultrafiltration membrance filter operation:
With centrifugate is the PVDF ultrafiltration membrance filter of 0.1 μ m through the aperture;
F) reverse osmosis membrane enrichment process:
The filtered fluid via hole diameter that ultrafiltration is good is that the reverse osmosis membrane of 0.0001 μ m concentrates, solid content is 20% concentrate 200kg.
G) drying process:
With inspissated juice by centrifugal spray drying, 180 ℃ of air intakes, 100 ℃ of air-out obtain the black tea extract of the powder kenel of 38kg
H) sheeting process:
With the black tea extract 25kg of powder kenel, add 25g citric acid, 25g solid cream jasmin france, 100kg white granulated sugar, put into the dry granulation machine behind the mixing, control compressing tablet pressure is 0.4MP;
I) cutting action,
The black tea extract that presses the powder morphology of sheet is cut, obtain sweet taste jasmine black tea particle;
J) screening operation:
The sweet taste jasmine black tea particle that obtains after the cutting is obtained 20～40 orders, uniform instant sweet taste jasmine black tea particle through 20 orders and 40 eye mesh screen sub-sieves.Get the 5g particle, add temperature and be 30 ℃ pure water 300ml, can dissolve rapidly, millet paste glow, clarification, jasmine perfume (or spice), tea flavour are pure refreshing.
Claims (5)
1. the preparation method of an instant tea solid particle beverage comprises following operation: a) tealeaves pulverizing process, b) flooding operation, c) screen filtration operation, d) high speed centrifugation operation, e) ultrafiltration membrance filter operation, f) enrichment process, g) drying process, h) sheeting process, i) cutting action, j) the screening operation:
Described b) the flooding operation is:
The tea that a) tealeaves pulverizing process is crushed is with the flooding of 5～20 times (weight or volumes), and extraction temperature is 20～100 ℃, and extraction time is 10～60 minutes, and lixiviate is more than 2 times;
Described c) the screen filtration operation is:
Use a plurality of screen clothes, the aperture, is progressively filtered to 80 orders by 10 orders;
Described d) the high speed centrifugation operation for through high speed centrifugation to remove the suspension in the millet paste, centrifuge speed is 5000 commentaries on classics/min～20000 commentaries on classics/min;
Described e) in the ultrafiltration membrance filter operation, solution temperature is controlled at 10-30 ℃, and milipore filter is that the aperture is 0.001～0.5 micron organic film, rolled film, tubular membrane, ceramic membrane, metal film, an inoranic membrane;
Described f) enrichment process refers to anti-seepage membrane inspissator, film-rising evaporator, downward film evaporator, decompression type evaporimeter, rotary evaporator, freeze concentration device.
Described g) drying process can obtain the tea extraction of powder kenel for to utilize centrifugal spray-drying, press spray drying, freeze drying or vacuum drying to carry out drying concentrate;
Described h) in the sheeting process, the tea extraction of the powder kenel that drying is good, under the pressure of 0.1～1MP, dry method is in blocks;
Described j) the screening operation is: utilize the tea powder sheet sub-sieve of 10 to 80 purpose screen clothes with well cutting, obtained the screening particle.
2. the preparation method of a kind of instant tea solid particle beverage according to claim 1 is characterized in that: described tea is green tea, black tea, white tea, black tea, yellow tea, blue or green tea.
3. the preparation method of a kind of instant tea solid particle beverage according to claim 1, it is characterized in that: with the tea extraction of powder kenel, add the sweetener, essence, salt or the starch that account for tea powder gross weight 0.1%-1000% and do auxiliary material, through compressing dry granulation, cutting and screening, can be made into the instant tea granule of various mouthfeels.
4. the preparation method of a kind of instant tea solid particle beverage according to claim 3 is characterized in that: described sweetener is one or more in sucrose, fructose, glucose, maltose, starch slurry, maltitol, D-sorbite, xylitol, stevioside, liquiritin, asccharin, honey element, the acesulfame potassium.
5. the preparation method of a kind of instant tea solid particle beverage according to claim 3 is characterized in that: described essence is one or more in lemon extract, blueberry essence, black tea essence, cream jasmin france, green tea essence, the oolong tea essence.
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Application publication date: 20100512 |