CN101694014B - Bast fiber biological degumming tank provided with agricultural solar greenhouse and degumming method - Google Patents

Bast fiber biological degumming tank provided with agricultural solar greenhouse and degumming method Download PDF

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Publication number
CN101694014B
CN101694014B CN2009101877541A CN200910187754A CN101694014B CN 101694014 B CN101694014 B CN 101694014B CN 2009101877541 A CN2009101877541 A CN 2009101877541A CN 200910187754 A CN200910187754 A CN 200910187754A CN 101694014 B CN101694014 B CN 101694014B
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degumming
pond
bast
solar greenhouse
water
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CN2009101877541A
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CN101694014A (en
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何连芳
张玉苍
李国富
刘茵
刘德龙
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Dalian Polytechnic University
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Dalian Polytechnic University
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Abstract

The invention discloses a bast fiber biological degumming tank provided with an agricultural solar greenhouse. The bast fiber biological degumming tank adopts a structure which is wide at the upper part and narrow at the lower part, high pressure polyethylene impermeable membranes are covered at the wall and the bottom of the tank, a circulating water pump and a membrane fixing groove are configured at the bank of the tank, and the vaulted solar greenhouse is additionally arranged outside. The degumming tank is mainly used for extracting natural bast fibers such as marijuana, ramie, hemp and jute, apocynum, sisal, Broussonetia papyrifera, mulberry and the like, and is characterized by energy conservation and environmental protection; and wastewater after use can be treated in situ, thus achieving the purpose of ecological protection, and thoroughly solving the problem of bast fiber degumming wastewater pollution to the environment. Simultaneously, the invention further provides a method for realizing degumming based on the degumming tank and suitable for farmers, which is characterized by simple operation, high degumming efficiency and low cost.

Description

The biologically degumming bast fibers pond and the Degumming method of agricultural solar greenhouse are set
Technical field
The present invention relates to a kind of agricultural pond, more particularly, relate to a kind of agricultural pond of coming unstuck that is exclusively used in biologically degumming bast fibers.
Background technology
Under the prior art, the bast fiber degumming pond is generally built in open-air or the factory building, and building cost is high; The facility of need heating in addition; Can only be fit to factory's production usefulness of coming unstuck on a large scale, must bring a large amount of sewage and be difficult to administer, limit the production that cleans of industry owing to the reason of scale.
Summary of the invention
The present invention is directed to the problems referred to above, provide a kind of cost low, convenient agricultural arch solar energy antiseepage film biologically degumming bast fibers pond of building.And a kind of method that realizes biologically degumming bast fibers being provided based on this pond of coming unstuck, its purpose is intended to reach the environmental protection purpose of coming unstuck.
In order to achieve the above object, the present invention provides a kind of biologically degumming bast fibers pond that agricultural solar greenhouse is set, and at the bottom of its pond and pool wall top layer is coated with the polyethylene from high pressure process antiseepage film of 0.1-10 millimeter.In addition, be covered with the arch solar greenhouse on the said pond of coming unstuck.
Under the optimal way, pool wall inclination 30-45 degree, the pond section that comes unstuck forms trapezium structure wide at the top and narrow at the bottom.And the highest point of arch solar greenhouse is face 2.2-3.5 rice apart from the pond.
In addition, biologically degumming bast fibers of the present invention pond also disposes the water body circulatory system, comprises the outlet pipe that places in the pond.Outlet pipe is communicated to the water circulating pump that pool side is provided with; The discharge ends of water circulating pump utilizes tee pipe fitting to connect circulating water pipe through the outer drainpipe of draining valve connection pool and through inner loop with valve respectively; This circulating water pipe is communicated to the water distributor that is positioned at the top, pond of coming unstuck.Under the optimal way, water distributor is that the middle part connects the transverse tube that the circulating water pipe two ends set out the mouth of a river.
In order to prevent the slippage of antiseepage film, above-mentioned polyethylene from high pressure process antiseepage film is arranged with the extension mode, the horizontal bank around the pond of coming unstuck; And the part film body of polyethylene from high pressure process antiseepage film is fixed in the solid film groove on the bank.Under the optimal way, Gu the film groove forms the ring-type cell body on the bank at pool side, its cross section semicircular in shape structure.
In addition, the present invention also provides a kind of Degumming method of realizing based on above-mentioned biologically degumming bast fibers pond, comprises the steps:
S1, preparation liquid state or solid-state withered grass gemma microbial bacterial agent;
S2, bast fiber is placed the pond of coming unstuck; Wherein, the amount ratio of bast fiber and water is 1: 5-50
S3, adding liquid state or solid-state withered grass gemma microbial bacterial agent, wherein, the solid-state withered grass gemma microbial bacterial agent after the conversion is 1-10 with the total amount of water ratio: 100;
S4, bast fiber come unstuck in temperature 25-40 ℃ the pool environment that comes unstuck at pH value 6-8.
Wherein, the bast fiber of above-mentioned steps S2 is the fibre bundle that one or more basts by hemp, ramie, yellow bluish dogbane, bluish dogbane, flax, sisal hemp, light leaf paper mulberry or mulberry tree make.Under the optimal way, the amount ratio of bast fiber and water is 1: 20-30, and the temperature of coming unstuck is 30-35 ℃; Under the optimum way, put into the pond 1-2 days before at bast fiber, the preheating that in the pond, discharges water is earlier heated to 30-35 ℃.
In addition, the cultural method liquid or solid-state withered grass gemma microbial bacterial agent among the step S1 is: the sulfate of ammoniac of sucrose 10%, 0.4%, and 0.65% sodium hydrogen phosphate, 0.4% potassium dihydrogen phosphate, 0.5% sodium chloride, 0.2% magnesium sulfate, surplus is a water; Nature pH value, 0.1MPa/CM2 sterilization 20 minutes, 30 ℃ of static cultivations of the cooling former bacterium of access 24 hours are subsequent use; Then in order to starch: solid-state microbial inoculum is processed in the carrier absorption of rice husk=mixing in 1: 1.
Among the step S4 of above-mentioned Degumming method, utilize the water body circulatory system in the pond of coming unstuck to realize that the logical oxygen of water body stirs in the pond.The foundation that completion is come unstuck is: bast fiber is torn by hand to reticulate and promptly shows the end of coming unstuck.
The invention has the advantages that, utilize structure bast fiber class biological degumming ponds such as antiseepage film, thereby abandoned the masonry cement pit of traditional approach, reach the purpose that reduces building cost.In addition, utilize solar greenhouse, reach heat, insulation, energy-conservation, the purpose of becalming, taking shelter from rain, can realize the miniaturization of biological degumming pond, it is self-built to be fit to peasant household, the every cubic metre of pond cost that comes unstuck is merely 50-60 unit.Waste water after particularly coming unstuck can in-situ treatment; Concrete processing method comprises: utilize differ to make compost season and reach simply dealt purpose; And can be used to produce that biogas is used for that booth is heated, insulation or gas for domestic use; Reach the advanced processes purpose of utilizing biomass energy, and therefore thoroughly solve of the pollution problem of crudefiber crop degumming waste water environment.The pond of coming unstuck of the present invention has the advantage in convenient reduction farmland than more readily removable the removing of masonry cement pit of prior art.Its operation only needs antiseepage film is extracted out, and reclaimed soil can reach the purpose in reduction farmland.
In addition; The invention still further relates to a kind of Degumming method that is used for bast fiber (hemp, ramie, yellow bluish dogbane, bluish dogbane, flax, sisal hemp, light leaf paper mulberry, mulberry tree), select liquid microbial or solid-state microbial bacterial agent microorganism especially for use---bacillus subtilis (Bacillus subtilis) carries out bast fiber degumming as catalyst and extracts natural fabric.The extraction of bast natural fabric of the present invention; It is the energy-conserving and environment-protective Degumming method that constitutes by agricultural arch solar greenhouse, antiseepage film biological degumming pond, pond water circulation system, liquid, solid-state microbial bacterial agent etc.; Degumming method of the present invention; Meet very much agricultural environment, especially suitable peasant household realizes, has easy to operate, the efficient of coming unstuck height, characteristics that cost is low.The method that needs extensive factory building concentrated chemical to come unstuck than prior art; The present invention has not only reduced the consumption of water; And avoided the generation of chemical contamination fully, and also need not to add temperature regulating equipment, only need an agricultural solar greenhouse; Further reduced cost, the rural households' independent operation that is fit to very much single household is realized.
Description of drawings
Fig. 1 is the side-looking structural section sketch map in biologically degumming bast fibers of the present invention pond;
Fig. 2 is the plan structure sketch map in the pond of coming unstuck shown in Figure 1.
The specific embodiment
In conjunction with Fig. 1, Fig. 2 the agricultural arch solar energy of the present invention antiseepage film biologically degumming bast fibers pond is described.This pond of coming unstuck is built in the trapezoidal pond wide at the top and narrow at the bottom that scrapes out gradient 30-45 degree under the ground level, will pass through at the bottom of pool wall and the pond to roll smoothly, repaves the polyethylene from high pressure process antiseepage film of 0.1-10mm, promptly constitutes bast fiber antiseepage film biological degumming tank main body facility.Adopt trapezoidal pond wide at the top and narrow at the bottom to help large tracts of land and accept the sunshine rapid temperature-raising, the preheating that should discharge water earlier in 1-2 days is heated to 30-35 ℃ before generally coming unstuck.
In addition, on the pond of coming unstuck, build an arch solar greenhouse, highest point is 2.2 meters, utilizes solar energy to play the effect of temperature raising and maintaining, realizes the energy-conservation production that cleans.
As shown in Figure 1, the present invention pond of coming unstuck need dispose the water circulation system of being made up of with valve 3, draining valve 2, water distributor 8 etc. water circulating pump 6, circulating water pipe 4, outlet pipe 5, inner loop.Pond draining, the logical oxygen stirring of pool inner water circulation are used to come unstuck.Logical oxygen stirs, for microbial growth is created suitable growing environment.In order to prevent that antiseepage film from gliding, the pond is provided with semicircle solid film groove on the bank, makes antiseepage film be higher than the water surface and is overlying on the pond on the bank, reaches the effect that prevents that Chi Shui is excessive.
Among the figure, label 1 expression antiseepage film biological tank of the present invention.Label 2 is a draining valve, can be after outer draining opens it that making comes unstuck and finishes with the pond in waste water discharge and do his in addition and use.Label 3 is used valve for inner loop, when shut off valve 2, when opening valve 3, starts water circulating pump, promptly constitutes the pool inner water circulatory system.Label 4 is a circulating water pipe, is used to connect water pump 1 and water distributor 8.Label 5 is an outlet pipe, is used for pool inner water and effluxes or circulate.Label 6 is a water circulating pump, and the pond draining that is used to come unstuck, the logical oxygen of pool inner water circulation stir.Label 7 is solid film groove.Label 8 is a water distributor, plays the effect that logical oxygen stirs, for microbial growth is created suitable growing environment.Label 9 is for constituting the film body of arch solar greenhouse.
Degumming method provided by the invention, referring to the following specific embodiment:
Embodiment 1
Choose bluish dogbane bast part; Be made into fibre bundle; Press mass ratio and add running water at 1: 25, with limewash adjust pH 7, the solid-state microbial bacterial agent that adds water addition ratio total amount 5% came unstuck 3 days 35 ℃ of insulations; Take out fibre bundle during this period and observe, treat that it is torn by hand that reticulating promptly comes unstuck finishes.Remove degumming waste water, use the technology fibrous raw material with promptly obtaining weaving after clear water washing, the drying, the residual gum content of fibrous raw material is merely 3.2%.
Embodiment 2
Choose the hemp phloem part, be made into fibre bundle, press mass ratio and add running water at 1: 28, natural pH value, the solid-state microbial bacterial agent that adds water addition ratio total amount 8% was 34 ℃ of insulations 2 days.Taking out fibre bundle during this period observes and to treat that it is torn by hand that reticulating promptly comes unstuck finishes.Remove degumming waste water, use the residual gum content of clear water washing, dry back raw material to arrive weaving with technology degummed ramie fibrous raw material as 4-5%.
Embodiment 3
Choose mulberry tree bast part, be made into fibre bundle, press mass ratio and add running water at 1: 25; With limewash adjust pH 7; The solid-state microbial bacterial agent that adds water addition ratio total amount 6% came unstuck 3 days 35 ℃ of insulations, took out fibre bundle during this period and observed, and treated that it is torn by hand that reticulating promptly comes unstuck finishes.Remove degumming waste water, with promptly obtaining the textile fiber raw material after clear water washing, the drying, the residual gum content of fibrous raw material is 5-6%.
Embodiment 4
Choose the kenaf bast part, be made into fibre bundle, press mass ratio and add running water at 1: 25, with limewash adjust pH 8, the solid-state microbial bacterial agent that adds water addition ratio total amount 7% takes out fibre bundle and observes 30 ℃ of insulations 4 days, is torn by hand to reticulate.Remove degumming waste water, with promptly obtaining the paper grade (stock) fibrous raw material after clear water washing, the drying, the residual gum content in the fibrous raw material is 1-2%.
Embodiment 5
Light leaf paper mulberry (paper mulberry) bast is partly processed fibre bundle; Press mass ratio and add running water at 1: 25; Nature pH value, the solid-state microbial bacterial agent that adds water addition ratio total amount 5% be 36 ℃ of insulations 3 days, takes out the fibre bundle observation during this period and treat that it is torn by hand that reticulating promptly comes unstuck finishes.Remove degumming waste water, with promptly obtaining the paper grade (stock) fibrous raw material after clear water washing, the drying.After measuring, utilizing said method that the wild paper mulberry bast fiber is carried out degum pulping, the residual gum content of gained paper grade (stock) fibrous raw material is 0.6%.
Embodiment 6
Choose the ramie phloem part, be made into fibre bundle, press mass ratio and add running water at 1: 25; Nature pH value; The solid-state microbial bacterial agent that adds water addition ratio total amount 3% came unstuck 1 day 35 ℃ of insulations, took out fibre bundle during this period and observed, and treated that it is torn by hand that reticulating promptly comes unstuck finishes.Remove degumming waste water, use the technology fibrous raw material with promptly obtaining weaving after clear water washing, the drying, the residual gum content of fibrous raw material is merely 6-8%.
Embodiment 7
Choose the flax straw of equal quality; Be made into fibre bundle, press mass ratio and add running water at 1: 25, with limewash adjust pH 8; The solid-state microbial bacterial agent that adds water addition ratio total amount 2% is 33 ℃ of insulations 2 days, takes out fibre bundle during this period and observes and treat that it is torn by hand that reticulating promptly comes unstuck finishes.Remove degumming waste water, with promptly obtaining the textile fiber raw material after clear water washing, the drying, the yield of fibrous raw material is 4-5%.
Embodiment 8
Choose sisal hemp bast part; After its epidermis rolled fragmentation with mechanical means, processing fibre bundle, pressing mass ratio and add running water at 1: 25; Nature pH value; The solid-state microbial bacterial agent that adds water addition ratio total amount 3% came unstuck 3 days 35 ℃ of insulations, took out fibre bundle during this period and observed, and treated that it is torn by hand that reticulating promptly comes unstuck finishes.Remove degumming waste water, use the technology fibrous raw material with promptly obtaining weaving after clear water washing, the drying, the residual gum content of fibrous raw material is merely 6-7%.
The above; Be merely the preferable specific embodiment of the present invention; But protection scope of the present invention is not limited thereto; Any technical staff who is familiar with the present technique field is equal to replacement or change according to technical scheme of the present invention and inventive concept thereof in the technical scope that the present invention discloses, all should be encompassed within protection scope of the present invention.

Claims (6)

1. a Degumming method of realizing based on the biologically degumming bast fibers pond that is provided with agricultural solar greenhouse is characterized in that, comprises the steps:
S1, preparation liquid state or solid-state withered grass gemma microbial bacterial agent;
S2, bast fiber is placed the pond of coming unstuck; Wherein, the mass ratio of said bast fiber and water is 1: 15-30;
S3, adding liquid state or solid-state withered grass gemma microbial bacterial agent, wherein, the solid-state withered grass gemma microbial bacterial agent after the conversion and total amount ratio of water are 1-10: 100;
S4, said bast fiber come unstuck in temperature 25-40 ℃ the pool environment that comes unstuck at pH value 6-8.
2. according to the said Degumming method of realizing based on the biologically degumming bast fibers pond that is provided with agricultural solar greenhouse of claim 1; It is characterized in that bast fiber described in the step S2 is the fibre bundle that one or more basts by hemp, ramie, yellow bluish dogbane, bluish dogbane, flax, sisal hemp, light leaf paper mulberry or mulberry tree make.
3. according to claim 1 or the 2 said Degumming methods of realizing based on the biologically degumming bast fibers pond that is provided with agricultural solar greenhouse; It is characterized in that; Among the step S2; Put at bast fiber and to come unstuck before the pond 1-2 days, in the pond, discharge water earlier and the solar greenhouse preheating that utilizes the pond of coming unstuck to set is heated to 30-35 ℃.
4. according to the said Degumming method of realizing based on the biologically degumming bast fibers pond that is provided with agricultural solar greenhouse of claim 3, it is characterized in that cultural method liquid or solid-state withered grass gemma microbial bacterial agent is described in the step S1:
The sulfate of ammoniac of sucrose 10%, 0.4%, 0.65% sodium hydrogen phosphate, 0.4% potassium dihydrogen phosphate, 0.5% sodium chloride, 0.2% magnesium sulfate, surplus is a water; Nature pH value, 0.1MPa/cm 2Sterilized 20 minutes, it is subsequent use that cooling inserts 30 ℃ of static cultivations of former bacterium 24 hours;
Then in order to starch: the carrier of rice husk=mixing in 1: 1 adsorbs the air-dry solid-state microbial inoculum of processing.
5. according to the said Degumming method of realizing based on the biologically degumming bast fibers pond that is provided with agricultural solar greenhouse of claim 4, it is characterized in that among the step S4, the water body circulatory system of utilizing the pond of coming unstuck to set realizes that the logical oxygen of water body stirs in the pond.
6. according to the said Degumming method of realizing based on the biologically degumming bast fibers pond that is provided with agricultural solar greenhouse of claim 5, it is characterized in that, among the step S4, show the completion of coming unstuck when reticulating when said bast fiber is torn by hand.
CN2009101877541A 2009-09-30 2009-09-30 Bast fiber biological degumming tank provided with agricultural solar greenhouse and degumming method Expired - Fee Related CN101694014B (en)

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CN101694014B true CN101694014B (en) 2012-01-11

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105442058A (en) * 2015-11-12 2016-03-30 六安市华龙麻纺工艺制品有限公司 Natural degumming method of jute fibers
CN105543982A (en) * 2015-12-21 2016-05-04 黑龙江省科学院大庆分院 Industrial raw-cannabis-sativa-stem degumming method
CN111647954B (en) * 2020-07-13 2022-12-13 宣城红妆美人床上用品有限公司 Flax fiber degumming device for textile production

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