CN101691948A - Liquid temperature regulating device and manufacturing method thereof - Google Patents
Liquid temperature regulating device and manufacturing method thereof Download PDFInfo
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- CN101691948A CN101691948A CN200910102004A CN200910102004A CN101691948A CN 101691948 A CN101691948 A CN 101691948A CN 200910102004 A CN200910102004 A CN 200910102004A CN 200910102004 A CN200910102004 A CN 200910102004A CN 101691948 A CN101691948 A CN 101691948A
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- temperature
- fluid hose
- adjutage
- controlling unit
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Abstract
The invention discloses a liquid temperature regulating device and a manufacturing method thereof, comprising the following steps: a. a temperature regulating part and a fluid pipe with openings at two ends are provided and are assembled; b. the assembled fluid pipe and the temperature regulating part are arranged in a mold, and molten metal is poured into the mold; c. the fluid pipe and the temperature regulating pipe are casted into one body with metal; the invention further discloses a liquid temperature regulating device; the invention has the advantages of simple structure, low cost and high liquid temperature regulating efficiency and can be widely applied to fluid heating or cooling.
Description
Technical field
The present invention relates to adjustment, particularly a kind of device and manufacture method thereof that is suitable for fluid temperature regulation.
Background technology
Often will add hot fluid in instrument system design, the early stage technical scheme that adopts is: calandria is a linearity, and the stream of fluid is linearly and near the outer rim of described calandria.Disclose a kind of electric heater as Chinese patent CN2445687Y, as shown in Figure 1, body 1 is provided with fluid passage 3 and heat tunnel 21, and calandria 4 is contained in the passage 21, fluid circuit 5 communication of fluid passages 3.Calandria 4 has heated body 1, and body 1 conducts the fluid in the heat transferred fluid passage 3 against heat, thereby has heated fluid.Patent CN2408391Y discloses and above-mentioned patent similar techniques scheme.
By the technology in the above-mentioned patent as can be known, stream is rectilinear, and the heating stroke of fluid is shorter, and the efficiency of heating surface and heating uniformity are low.In order to overcome above-mentioned technical problem, the patent WO2005015092 of Matsushita Electric Industrial Company, Ltd. discloses a kind of fluid heater, as shown in Figure 2, linearity electric heating tube 505 is set in main box 600, and be wound with spring 515a in the outer rim of electric heating tube 505, fluid such as water enter from import 511, and flow through the helical form stream 510 between the spring, flow out from discharge outlet 512e at last.CN1540261A, CN2718560A disclose and the similar electric heater of Panasonic's patent.
In order further to improve the efficiency of heating surface and the heating uniformity of fluid, Valeo company has proposed another fluid heater, referring to patent WO03064224, shown in Fig. 3,4, have spiral helicine stream 130 on the top of body 40, the bottom also has spiral helicine stream 132, and stream 130,132 is communicated with up and down by hole 134.Have hole 92,94,96,98 at the middle part of body 40, be convenient to electric heating element is installed in the described hole.When fluid heated, fluid entered stream 130 by import 42, and ecto-entad flows to hole 134 in the shape of a spiral shape, entered stream 132 by hole 134, and from inside to outside in the shape of a spiral shape ground discharge outlet 44.In the above-mentioned flow process of fluid, the heating element heater in the hole 92,94,96,98 has heated body 40, and body 40 conducts the fluid in the heat transferred stream 130,132 by heat.Patent WO2003064936, WO03101798, WO2004051153, WO2004078537, WO2004078538 and WO2005000640 disclose similar heat protocol.
In the scheme that Valeo company proposes, the efficiency of heating surface and the heating uniformity of fluid all are improved, but also have some shortcomings, as:
1, complex structure, the processing cost height.
Need process two-layer spiral helicine stream 130,132 up and down on body 40, the centre also will process portals 92,94,96,98, also needs to be provided with the cover plate of stream 130,132 up and down.
2, the efficiency of heating surface of fluid and heating uniformity have much room for improvement
Though be provided with bilevel helical form stream, help to prolong heated length, but heating element heater is limited, with the spacing of stream also big (being subjected to the restriction of process technology), this has just limited the efficiency of heating surface of fluid, has brought deficiencies such as the fluid firing rate is low, heat time heating time is long.
Summary of the invention
In order to solve above-mentioned deficiency of the prior art, the invention provides a kind of adjustment efficient height, simple in structure, easy to process, liquid temperature regulating device that cost is low, and a kind of manufacture method of easy, liquid temperature regulating device that cost is low.
For achieving the above object, the present invention adopts following technical scheme:
A kind of liquid temperature regulating device comprises the fluid hose of temperature controlling unit, both ends open; Described fluid hose and temperature controlling unit become one by the metal material casting.
As preferably, described temperature controlling unit is temperature adjutage or is tabular or sheet.
As preferably, described fluid hose and temperature adjutage strand be weave in together or irregularly.
As preferably, described fluid hose is or/and temperature adjutage shape in the shape of a spiral.
As preferably, described fluid hose is the double-layer spiral structure, and spiral helicine temperature adjutage embeds in the described double-layer spiral structure.
Further, temperature-adjusting device also comprises temperature-measuring part, in the metal material after the described temperature-measuring part embedding casting.
As preferably, described temperature-measuring part becomes one with described fluid hose and temperature controlling unit by the metal material casting.
Further, heating or cooling module are set in the described temperature adjutage.
In order to make above-mentioned liquid temperature regulating device, the invention allows for a kind of like this manufacture method of liquid temperature regulating device, may further comprise the steps:
A, provide the fluid hose of temperature controlling unit and both ends open, and fit together;
B, fluid hose and the temperature controlling unit that assembles placed mould;
Motlten metal is poured in the mould;
C, fluid hose and temperature controlling unit become one by the casting of metal.
As preferably, described temperature controlling unit is temperature adjutage or is tabular or sheet.
In step b, at least one end of the openend of fluid hose and temperature controlling unit and motlten metal are isolated.
As preferably, described fluid hose and temperature adjutage strand be weave in together or irregularly.
As preferably, described fluid hose is or/and temperature adjutage shape in the shape of a spiral.
As preferably, described fluid hose is the double-layer spiral structure, and spiral helicine temperature adjutage embeds in the described double-layer spiral structure.
Further, heating or cooling module are set in the described temperature adjutage.
As preferably, in step a, provide temperature-measuring part or protection tube;
In step b, described temperature-measuring part or protection tube are placed mould;
In step c, described temperature-measuring part or protection tube become one with fluid hose and temperature controlling unit by the casting of metal.
Further, in described step c, on the metal after the casting, hole, and in the hole, temperature-measuring part is set.
The present invention compared with prior art has following beneficial effect:
1, simple in structure, cost is low
Fluid hose and temperature controlling unit (adding heating or cooling module in case of necessity) and assembling only need be provided, and form, need not other parts by casting of metals; Need not cutting, process comparatively easy.
2, fluid temperature regulation efficient and good uniformity
Fluid hose and temperature controlling unit are assembled in advance, can be wound form structure or spiral and damascene structures or random weave in, and be cast into one by the metal material of good heat conductivity, in limited volume, improved the length of stream, also improve the thermal conduction effect between fluid hose and temperature controlling unit, thereby further improved the efficient and the uniformity of fluid temperature regulation.
Description of drawings
Fig. 1 is the structural representation of first kind of solution in the prior art;
Fig. 2 is the structural representation of second kind of solution in the prior art;
Fig. 3 is the structural representation of the third solution in the prior art;
Fig. 4 is another structural representation of the third solution in the prior art;
Fig. 5 is a thermostatic structural representation in the embodiment of the invention 1;
Fig. 6 is the structural representation of fluid hose and temperature adjutage assembling in the embodiment of the invention 1;
Fig. 7 is another structural representation of fluid hose and temperature adjutage assembling in the embodiment of the invention 1;
Fig. 8 is the structural representation of fluid hose in the embodiment of the invention 1;
Fig. 9 is the structural representation of temperature adjutage in the embodiment of the invention 1;
Figure 10 is the structural representation of fluid hose and temperature adjutage assembling in the embodiment of the invention 3;
Figure 11 is another structural representation of fluid hose and temperature adjutage assembling in the embodiment of the invention 3;
Figure 12 is the structural representation of fluid hose and temperature adjutage assembling in the embodiment of the invention 4
Figure 13 is a thermostatic structural representation in the embodiment of the invention 6.
The specific embodiment
Below in conjunction with embodiment, the present invention is done further detailed description.
Embodiment 1:
Shown in Fig. 5-9, a kind of liquid temperature regulating device is used to add hot fluid, comprises fluid hose 11, temperature controlling unit and temperature-measuring part 15, described fluid hose 11 and temperature controlling unit cast in together by the metal material 13 of heat conductivility excellence, and are arranged in the insulation layer 14.
The both ends open of described fluid hose 11, respectively as import 110 and outlet 111, fluid hose 11 adopts the copper pipe of good heat conductivity, and adopts the double-layer spiral structure.
Described temperature controlling unit adopts temperature adjutage 12.Temperature adjutage 12 adopts the silver pipe of good heat conductivity, and adopts the individual layer helical structure, is arranged between the double-layer spiral of fluid hose 11.Described temperature-measuring part 15 is arranged in the internal layer helical structure of described fluid hose 11.
In the described temperature adjutage 12 heating element heater or cooling module can be set, present embodiment adopts electrical heating wire.Described metal material 13 adopts good heat conductivity and lower-cost aluminium.
Described temperature-adjusting device in use, fluid such as gas enter in the stream of double-layer spiral shape by the import 110 of fluid hose, and discharge from exporting 111; Simultaneously, spiral helicine temperature adjutage 12 temperature raise, and by aluminium heat are conducted to fluid hose 11, and then have heated the gas in the fluid hose 11, by the temperature of the whole device of temperature-measuring part 15 monitoring.
Therefore fluid hose 11 and temperature adjutage 12 have adopted the structure of spiral and embedding, have realized longer heated length in limited volume, also make fluid hose 11 and temperature adjutage 12 spacings littler, have improved the efficiency of heating surface and the heating uniformity of fluid.Simultaneously, the metal material 13 of employing is transmitted to fluid with heat from temperature adjutage 11 better, has further improved the efficiency of heating surface and the heating uniformity of fluid.
Present embodiment has also disclosed a kind of manufacture method of liquid temperature regulating device, comprises the steps:
A, provide fluid hose 11 and temperature adjutage 12;
As shown in Figure 8, described fluid hose 11 adopts corrosion resistant stainless steel, is the double-layer spiral structure;
Shown in Fig. 6-9, described temperature adjutage 12 adopts the silver of good heat conductivity, is the individual layer helical structure, is arranged between the double-layer spiral of fluid hose 11, and the spacing of temperature adjutage 12 and fluid hose 11 is less, in the temperature adjutage 12 electrical heating wire is housed;
B, fluid hose 11 and the temperature adjutage 12 that assembles placed in the mould, the two ends of the two ends of fluid hose 11 and temperature adjutage 12 are in outside the mould;
The aluminium water of fusion is poured in the described mould, and the two ends of the two ends of fluid hose 11 and temperature adjutage 12 and molten aluminum water are isolated;
C, after cooling, fluid hose 11 and temperature adjutage 12 become one by the casting of aluminium;
With the fluid hose and the temperature adjutage of being integral are arranged in the insulation layer 14;
Punching on aluminium, specifically is in the internal layer helical structure of fluid hose, and temperature-measuring part 15 is installed in the hole.
From the above, this method need not to carve the groove (hole) that (brill) goes out to be used for fluid flow on existing metal material, also need not on metal material punching temperature controlling unit is installed, whole temperature-adjusting device is by the casting of metals one-shot forming, process easy, processing cost is low.
Embodiment 2:
A kind of liquid temperature regulating device is used for cryogenic fluid, as different from Example 1:
1, temperature adjutage and fluid hose all adopt corrosion resistant stainless steel.
2, fluid hose and temperature adjutage adopt the structure of twisted pair line type, strand fluid hose and temperature adjutage shape in the shape of a spiral together, thus make contacting of fluid hose and temperature adjutage better, further improve thermal conduction effect.
3, fluid hose and temperature adjutage cast in together by copper water.
4, electrical heating wire no longer is set in the temperature adjutage, but constantly flows through the lower liquid of temperature, as 2 ℃ water.
Present embodiment has also disclosed a kind of manufacture method of liquid temperature regulating device, comprises the steps:
A, provide fluid hose and temperature adjutage, all adopt stainless steel material;
Fluid hose and temperature adjutage adopt the structure of twisted pair line type, strand fluid hose and temperature adjutage shape in the shape of a spiral together, thus make contacting of fluid hose and temperature adjutage better, further improve thermal conduction effect;
B, fluid hose and the temperature adjutage that assembles placed in the mould, the two ends of fluid hose and the two ends of temperature adjutage are in outside the mould;
The copper water of fusion is poured in the described mould, and the two ends of fluid hose and the two ends of temperature adjutage and molten copper water are isolated;
C, after cooling, fluid hose and temperature adjutage become one by the casting of copper;
With the fluid hose and the temperature adjutage of being integral are arranged in the insulation layer;
On copper material, punch, temperature-measuring part is installed in the hole.
Embodiment 3:
A kind of liquid temperature regulating device is used to heat clean gas, as different from Example 1:
1, fluid hose also adopts silver, and temperature adjutage adopts corrosion resistant stainless steel.
2, shown in Figure 10,11, fluid hose 51 and temperature adjutage 52 adopt random structure and weave in, and fluid hose 51 is better with contacting of temperature adjutage 52, further improves thermal conduction effect.
3, fluid hose and temperature adjutage cast in together by copper water.
4, electrical heating wire no longer is set in the temperature adjutage, but constantly flows through steam.
Present embodiment has also disclosed a kind of manufacture method of liquid temperature regulating device, comprises the steps:
A, provide fluid hose and temperature adjutage, temperature adjutage adopts stainless steel, and fluid hose adopts silver;
Shown in Figure 10,11, fluid hose 51 and temperature adjutage 52 adopt random structure and weave in, and fluid hose 51 is better with contacting of temperature adjutage 52, further improves thermal conduction effect;
B, fluid hose and the temperature adjutage that assembles placed in the mould, the two ends of fluid hose and the two ends of temperature adjutage are in outside the mould;
The copper water of fusion is poured in the described mould, and the two ends of fluid hose and the two ends of temperature adjutage and molten copper water are isolated;
C, after cooling, fluid hose and temperature adjutage become one by the casting of copper;
With the fluid hose and the temperature adjutage of being integral are arranged in the insulation layer;
On copper material, punch, temperature-measuring part is installed in the hole.
Embodiment 4:
A kind of liquid temperature regulating device, as different from Example 1:
1, as shown in figure 12, fluid hose 31 is individual layer helical structures, and and the temperature adjutage 32 of individual layer helical structure intersect;
2, described fluid hose 31 and temperature adjutage 32 all adopt stainless steel;
3, fluid hose 31 and temperature adjutage 32 utilize molten silver water to cast in together.Heat-conductive characteristic the best of silver.
Present embodiment has also disclosed a kind of manufacture method of liquid temperature regulating device, as different from Example 1:
In step a, as shown in figure 12, fluid hose 31 is individual layer helical structures, and and the temperature adjutage 32 of individual layer helical structure intersect;
In step b, the two ends of the two ends of fluid hose 31 and temperature adjutage 32 all are in the mould, and parcel is used to isolate the fire clay of molten silver water, the two ends of protection fluid hose 31 and the two ends of temperature adjutage 32; Molten silver water is poured in the mould.
Embodiment 5:
A kind of liquid temperature regulating device, as different from Example 1:
1, stretch out from the same end of temperature adjutage at the two ends of the interior heating wire of temperature adjutage;
2, the material of fluid hose and temperature adjutage all adopts silver.
3, temperature-measuring part comprises temperature element and protection tube, and temperature element is installed in the protection tube, and protection tube and temperature adjutage and fluid hose become one by casting of metals.Described protection tube adopts stainless steel.
Present embodiment has also disclosed a kind of manufacture method of liquid temperature regulating device, as different from Example 1:
In step a, the material of fluid hose and temperature adjutage all adopts silver;
Temperature-measuring part is provided, and it comprises temperature element and protection tube, and temperature element is installed in the protection tube, and protection tube adopts stainless steel;
In step b, an end of the two ends of fluid hose, temperature adjutage and protection tube is in outside the mould;
In step c, an end of the two ends of fluid hose, temperature adjutage and protection tube (inside is equipped with temperature element) (end that electrical heating wire stretches out) is isolated with molten aluminum water.
Embodiment 6:
A kind of liquid temperature regulating device, as shown in figure 13, as different from Example 1:
1, temperature controlling unit adopts plate heater 82, and shell adopts stainless steel; Fluid hose 81 adopts plate-likes, is divided into two-layerly, is in the both sides of plate heater 82 respectively: fluid hose 81 a side of plate heater 82 be ecto-entad around, pass plate heater 82 backs its opposite side from inside to outside around.
2, temperature-measuring part comprises temperature element and protection tube, and temperature element is installed in the protection tube, and protection tube and temperature adjutage and fluid hose become one by casting of metals.Described protection tube adopts stainless steel.
Present embodiment has also disclosed a kind of manufacture method of liquid temperature regulating device, as different from Example 1:
In step a, temperature controlling unit adopts plate heater 82, and shell adopts stainless steel; Fluid hose 81 adopts plate-likes, is divided into two-layerly, is in the both sides of described plate heater 82 respectively: fluid hose 81 a side of plate heater 82 be ecto-entad around, pass plate heater 82 backs its opposite side from inside to outside around;
In step c, protection tube, plate heater 82 and fluid hose 81 become one by the casting of aluminium, afterwards temperature element are arranged in the described protection tube.
Above-mentioned embodiment should not be construed as limiting the scope of the invention.Fluid hose in the foregoing description, temperature adjutage and cast material can also adopt other material, as alloy material.Key of the present invention is that fluid hose and the temperature controlling unit that assembles cast in together by motlten metal.Under the situation that does not break away from spirit of the present invention, any type of change that the present invention is made all should fall within protection scope of the present invention.
Claims (17)
1. liquid temperature regulating device comprises the fluid hose of temperature controlling unit, both ends open; It is characterized in that: described fluid hose and temperature controlling unit become one by the metal material casting.
2. device according to claim 1 is characterized in that: described temperature controlling unit is temperature adjutage or is tabular or sheet.
3. device according to claim 2 is characterized in that: described fluid hose and temperature adjutage strand is weave in together or irregularly.
4. device according to claim 2 is characterized in that: described fluid hose is or/and temperature adjutage shape in the shape of a spiral.
5. device according to claim 4 is characterized in that: described fluid hose is the double-layer spiral structure, and spiral helicine temperature adjutage embeds in the described double-layer spiral structure.
6. device according to claim 1 is characterized in that: also comprise temperature-measuring part, in the metal material after the described temperature-measuring part embedding casting.
7. device according to claim 6 is characterized in that: described temperature-measuring part becomes one with described fluid hose and temperature controlling unit by the metal material casting.
8. device according to claim 2 is characterized in that: heating or cooling module are set in the described temperature adjutage.
9. the manufacture method of a liquid temperature regulating device may further comprise the steps:
A, provide the fluid hose of temperature controlling unit and both ends open, and fit together;
B, fluid hose and the temperature controlling unit that assembles placed mould;
Motlten metal is poured in the mould;
C, fluid hose and temperature controlling unit become one by the casting of metal.
10. method according to claim 9 is characterized in that: described temperature controlling unit is temperature adjutage or is tabular or sheet.
11. method according to claim 10 is characterized in that: in step b, at least one end of the openend of fluid hose and temperature adjutage and motlten metal are isolated.
12. according to claim 10 or 11 described methods, it is characterized in that: described fluid hose and temperature adjutage strand is weave in together or irregularly.
13. according to claim 10 or 11 described methods, it is characterized in that: described fluid hose is or/and temperature adjutage shape in the shape of a spiral.
14. method according to claim 13 is characterized in that: described fluid hose is the double-layer spiral structure, and spiral helicine temperature adjutage embeds in the described double-layer spiral structure.
15., it is characterized in that: heating or cooling module are set in the described temperature adjutage according to claim 10 or 11 described methods.
16. method according to claim 9 is characterized in that:
In step a, provide temperature-measuring part or protection tube;
In step b, described temperature-measuring part or protection tube are placed mould;
In step c, described temperature-measuring part or protection tube become one with fluid hose and temperature controlling unit by the casting of metal.
17. method according to claim 9 is characterized in that: in described step c, on the metal after the casting, hole, and in the hole, temperature-measuring part is set.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN200910102004XA CN101691948B (en) | 2009-08-20 | 2009-08-20 | Liquid temperature regulating device and manufacturing method thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN200910102004XA CN101691948B (en) | 2009-08-20 | 2009-08-20 | Liquid temperature regulating device and manufacturing method thereof |
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| Publication Number | Publication Date |
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| CN101691948A true CN101691948A (en) | 2010-04-07 |
| CN101691948B CN101691948B (en) | 2012-05-09 |
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| CN200910102004XA Expired - Fee Related CN101691948B (en) | 2009-08-20 | 2009-08-20 | Liquid temperature regulating device and manufacturing method thereof |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108181006A (en) * | 2017-11-22 | 2018-06-19 | 西安应用光学研究所 | A kind of double winding constant temperature black matrix |
| CN110780547A (en) * | 2018-07-30 | 2020-02-11 | 夏普株式会社 | Liquid container device |
| CN111457585A (en) * | 2020-03-27 | 2020-07-28 | 中国航天空气动力技术研究院 | High-temperature pure air heater |
| WO2020180064A1 (en) * | 2019-03-05 | 2020-09-10 | 코웨이 주식회사 | Cold water manufacturing apparatus |
Family Cites Families (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CA2049452A1 (en) * | 1990-08-21 | 1992-02-22 | Sheng-Hann Lee | Window cleaning fluid heating system |
| CN2257013Y (en) * | 1996-04-22 | 1997-06-25 | 项德荣 | Steam heat exchanger |
| CN2291639Y (en) * | 1997-04-29 | 1998-09-16 | 石家庄方圆锅炉有限公司 | Tubular water heater |
-
2009
- 2009-08-20 CN CN200910102004XA patent/CN101691948B/en not_active Expired - Fee Related
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108181006A (en) * | 2017-11-22 | 2018-06-19 | 西安应用光学研究所 | A kind of double winding constant temperature black matrix |
| CN110780547A (en) * | 2018-07-30 | 2020-02-11 | 夏普株式会社 | Liquid container device |
| WO2020180064A1 (en) * | 2019-03-05 | 2020-09-10 | 코웨이 주식회사 | Cold water manufacturing apparatus |
| KR20200106673A (en) * | 2019-03-05 | 2020-09-15 | 코웨이 주식회사 | Cold water manufacturing apparatus |
| KR102354053B1 (en) * | 2019-03-05 | 2022-01-24 | 코웨이 주식회사 | Cold water manufacturing apparatus |
| CN111457585A (en) * | 2020-03-27 | 2020-07-28 | 中国航天空气动力技术研究院 | High-temperature pure air heater |
| CN111457585B (en) * | 2020-03-27 | 2021-10-01 | 中国航天空气动力技术研究院 | High-temperature pure air heater |
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| Publication number | Publication date |
|---|---|
| CN101691948B (en) | 2012-05-09 |
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Owner name: BEIJING JUGUANG SHIDA TECHNOLOGY CO., LTD. YINGXIA |
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Inventor after: Zhang Songbo Inventor after: Zhang Jinwei Inventor after: Feng Hongnian Inventor after: Ye Huajun Inventor after: Chen Shenglong Inventor before: Zhang Songbo Inventor before: Zhang Jinwei |
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Free format text: CORRECT: INVENTOR; FROM: ZHANG SONGBO ZHANG JINWEI TO: ZHANG SONGBO ZHANG JINWEI FENG HONGNIAN YE HUAJUN CHEN SHENGLONG |
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Effective date of registration: 20101209 Address after: Hangzhou City, Zhejiang province Binjiang District 310052 shore road 760 Applicant after: Focused Photonics (Hangzhou) Inc. Co-applicant after: Beijing Juguang Shida Technology Co., Ltd. Co-applicant after: Beijing Ince Instruments Co., Ltd. Address before: Hangzhou City, Zhejiang province Binjiang District 310052 shore road 760 Applicant before: Focused Photonics (Hangzhou) Inc. |
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