CN101664294A - Fully automatic chopstick washing and sterilization integrated machine - Google Patents
Fully automatic chopstick washing and sterilization integrated machine Download PDFInfo
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- CN101664294A CN101664294A CN200910187421A CN200910187421A CN101664294A CN 101664294 A CN101664294 A CN 101664294A CN 200910187421 A CN200910187421 A CN 200910187421A CN 200910187421 A CN200910187421 A CN 200910187421A CN 101664294 A CN101664294 A CN 101664294A
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Abstract
The invention provides a fully automatic chopstick washing and sterilization integrated machine comprising a stander; the stander is provided with a washing device and a sterilization and neatening device that are arranged thereon from the back to the front; the sterilization and neatening device orderly consists of a drying device, a sterilization device, a neatening and encasement device, a chopstick taking device arranged on a chopstick taking box of the neatening and encasement device and a drying chain transmission mechanism; the neatening and encasement device consists of a stepper motorarranged on the stander, a straight line reciprocator directly connected with the stepper motor, a guide board groove arranged on a reciprocation part of the straight line reciprocator and a chopstick taking box capable of reciprocating; and the drying chain transmission mechanism orderly passes through the washing device, a drying device, a sterilization device and the neatening and encasement device. The machine has the advantages of: being capable of washing and sterilizing the chopsticks, as well as automatically carrying out the processes of neatening, filling into the box, and taking out the chopsticks after sterilization, also realizing the full automation, with excellent washing and sterilization effects and large processing quantity, and being especially adaptable to places usinga plenty of chopsticks.
Description
Technical field
The present invention be more particularly directed to a kind of fully automatic chopstick cleaning, sterilization integrated machine.
Background technology
At present, the consumption of throwaway chopsticks in people's life is increasing, though throwaway chopsticks are convenient and swift, but the problem of its existence is also serious day by day, mainly contain 2 points: 1, the production of the small workshop mode in enormous quantities of throwaway chopsticks is difficult to really accomplish health, and the chopsticks surface tends to carry a large amount of bacteriums; 2, because throwaway chopsticks are " disposable " uses, therefore wasted a large amount of forest tree resources, heavy damage ecological environment.Therefore it is extremely urgent to forbid throwaway chopsticks.
And want to forbid throwaway chopsticks, just must carry out the cleaning and sterilizing work of reusable chopsticks.On market, still do not possess at present cleaning, sterilizing function chopsticks cleaning, sterilizing equipment decontaminating apparatus, the product that occurs in chopsticks sterilization field all is the small-sized chopsticks disinfection box at restaurant or family expenses, it is very big to use limitation: one, seem that for small-sized disinfection box in place such as the school of those chopsticks large usage quantities, enterprises and institutions dining rooms little deficiency arrives, these places since its sanitary condition of demand ambassador of meal chopsticks also be difficult to be protected; Its two, disinfection box adopts ozonization mostly, though and ozone does not have secondary pollution problem, be the green disinfectant of generally acknowledging both at home and abroad, this surpasses ozone certain concentration human body is just had injury in air.
Summary of the invention
The objective of the invention is to solve the problems referred to above that prior art exists, providing a kind of can carry out low energy consumption, high efficiency cleaning, disinfect chopsticks, the automaticity height can effectively be avoided secondary pollution, and the fully automatic chopstick that clean, disinfection effect is good cleans, sterilization integrated machine.
The present invention is achieved in that it has a frame, on frame, extremely before be provided with cleaning device and sterilization collating unit by the back, described sterilization collating unit is successively by drying unit, chlorination equipment, the arrangement boxing apparatus, get chopsticks device and drying chain transmission mechanism five parts of getting on the chopsticks case that are located at the arrangement boxing apparatus constitute, described arrangement boxing apparatus is by the stepper motor that is located on the frame, with the direct-connected line reciprocator of stepper motor, the guiding board slot and the chopsticks case of getting that moves back and forth capable of circulation that are located on the reciprocating member of line reciprocator constitute, and described drying chain transmission mechanism passes through cleaning device successively, drying unit, chlorination equipment and arrangement boxing apparatus.
Above-mentioned fully automatic chopstick cleans, sterilization integrated machine, described cleaning device comprises and is located at sending the chopsticks motor and pushing away the chopsticks chain drive on the frame, push away the chopsticks chain drive above be provided with and clean the chopsticks groove, the driving shaft that pushes away the chopsticks chain drive is connected by first transmission mechanism with sending between the chopsticks motor shaft, be connected with two between two chains of chopsticks chain drive and push away the chopsticks transverse slat pushing away, clean the chopsticks groove below be provided with supporting plate; On frame, be symmetrically fixed with two risers, it vertically is provided with the cleaning chain drive in the frame upper edge, the driving shaft that cleans chain drive is connected by second transmission mechanism with sending the chopsticks motor shaft, between two risers, be provided with roller brush shaft arranged in pairs and Duo Gen high-pressure water pipe, be connected by the 3rd transmission mechanism between one of them roller brush shaft and the driving shaft that cleans chain drive, two cleaning chains that clean chain drive are by passing between the roller brush shaft, and corresponding supporting plate place is provided with the cleaning gathering sill between two cleaning chains.
Above-mentioned fully automatic chopstick cleans, sterilization integrated machine, below pushing away a chain of chopsticks chain drive, be provided with limit switch, be respectively equipped with the counter switch that triggers by chain link bearing pin that cleans chain and chopsticks at the two ends of cleaning gathering sill, can control respectively by limit switch and counter switch and to push away chopsticks and to clean clutch, and then control pushes away chopsticks and cleans the action of chain drive and the work of complete machine respectively.
Above-mentioned fully automatic chopstick cleans, sterilization integrated machine, described roller brush shaft is two pairs totally four and connect by belt transmission mutually, high-pressure water pipe is four and is interconnected, wherein two high-pressure water pipe lay respectively at the oblique upper of two pairs of roller brush shafts, above a pair of roller brush shaft that is positioned at the back between two risers, be provided with detergent box, to guarantee the cleaning performance of chopsticks.
Above-mentioned fully automatic chopstick cleans, sterilization integrated machine, described drying unit is by the drying baker that is located at central rack, be located at a plurality of air blasts and the heating wire at drying baker end face fresh air inlet place, and the ventilating fan formation that is located at the bottom surface of drying baker, to guarantee drying effect.
Above-mentioned fully automatic chopstick cleans, sterilization integrated machine, described chlorination equipment is to be made of sterilamp installing rack and two ultraviolet disinfection lamps of being fixed on the frame, and two ultraviolet disinfection lamps are located between drying baker and the arrangement boxing apparatus and are positioned at the upper and lower both sides of drying chain.
Above-mentioned fully automatic chopstick cleans, sterilization integrated machine, described arrangement boxing apparatus also comprises the elevating mechanism that is located at the frame front both sides, on the elevation base plate of elevating mechanism upper end, be respectively equipped with the unsteady transfer roller of a row, be provided with between two elevating mechanisms on the frame, two arrange fixedly transfer roller down, every row fixedly between the transfer roller and between the unsteady transfer roller respectively by gear drive, on frame, also be provided with drive motors, drive motors and two is arranged fixedly, and transfer roller is connected, bottom surface in described elevation base plate is provided with self-locking positioning mechanism, moves and move to location when getting the chopsticks position to realize getting moving in circles of chopsticks case.
Above-mentioned fully automatic chopstick cleans, sterilization integrated machine, described drying chain transmission mechanism is by between two risers that are located at cleaning device, the oven dry driving shaft of following layout and oven dry driven shaft, the many rows that are arranged in the drying unit transmit the axle that is situated between, be located at three sprocket shafts that frame front is longitudinally arranged, be installed in the oven dry driving shaft respectively, transmit the axle that is situated between, two sprocket wheels on sprocket shaft and the oven dry driven shaft, and two drying chains that hang over successively on the above-mentioned sprocket wheel constitute, between two drying chains, be provided with some slender axles of equidistant arrangement, on every slender axles, be arranged with two chopsticks hooks that can arbitrarily rotate, to realize that chopsticks are in oven dry, transmission in sterilization and the arrangement vanning process.
Above-mentioned fully automatic chopstick cleans, sterilization integrated machine, the cleaning chain of described cleaning chain connecting gear is to be formed by connecting by extraordinary chain link, be respectively equipped with semicircle arcuation projection upwards at the two ends of this special type chain link, the projection of two adjacent link is formed a chopsticks bracket, to realize the transmission of chopsticks in cleaning process.
Above-mentioned fully automatic chopstick cleans, sterilization integrated machine, be provided with and push away the chopsticks slideway getting the chopsticks lower box part, the described chopsticks device of getting is to be located at the linkage of getting chopsticks case both sides by symmetry, be hinged on the sliding bar of linkage lower end respectively and connect two sliding bars and the chopsticks bar that pushes away that can slide constitutes in pushing away the chopsticks slideway, to realize going out automatically chopsticks.
Advantage of the present invention is: can carry out low energy consumption, high efficiency cleaning, disinfect reusable chopsticks by cleaning device and chlorination equipment, the automatic arrangement vanning of chopsticks can be realized in the sterilization back by the arrangement boxing apparatus, can realize going out automatically chopsticks by getting the chopsticks device at last, reached automation completely, the centre needs manual operations without any link, has effectively avoided secondary pollution; Clean, disinfection effect is good; clean hygiene; processing chopsticks amount is big; help forbidding the enforcement of throwaway chopsticks; being particularly suitable for school, enterprises and institutions dining room etc. uses with the bigger place of chopsticks amount; not only guaranteed the hygienic conditions of public food and drink but also protected natural resources, established solid foundation for the life style of taking leave of " disposable " realizes the resource of recycling sustainable use.
Description of drawings
Fig. 1 is a structural representation of the present invention;
Fig. 2 is the vertical view of Fig. 1;
Fig. 3 is the assembly drawing of cleaning device among Fig. 1;
Fig. 4 is that Fig. 3 is a vertical view;
Fig. 5 is the left view of Fig. 3;
Fig. 6 is the B-B cutaway view of Fig. 3;
Fig. 7 is the I portion enlarged drawing of Fig. 3;
Fig. 8 is the assembly drawing of sterilization collating unit among Fig. 1;
Fig. 9 is the vertical view of Fig. 8;
Figure 10 is the left view of Fig. 8;
Figure 11 is the A portion enlarged drawing of Fig. 8;
Figure 12 is the C-C cutaway view of Fig. 8;
Figure 13 is the D-D cutaway view of Fig. 8;
Figure 14 is the E-E cutaway view of Fig. 8;
Figure 15 is the K portion enlarged drawing of Fig. 9.
Among the figure: frame 1, base plate 2 pushes away chopsticks chain drive 3, clean chain drive 4, axle bed 5 send chopsticks motor 6, riser 7, lift cylinder 8, Collapsible rack 9, drying chain transmission mechanism 10, stepper motor 11, drive motors 12, get chopsticks case 13, chopsticks lattice 1301 push away chopsticks slideway 1302, chopsticks outlet 1303, lock groove 1304, drying baker 14, clean chopsticks groove 15, chopsticks lattice 1501, sprocket wheel 16, push away chopsticks chain 17, push away chopsticks transverse slat 18, driving shaft 19, fan housing 20, driven axle 21, oven dry driven shaft 22, drying chain 23, oven dry driving shaft 24, water inlet pipe 25, magnetic valve 26, detergent box 27, counter switch 28, supporting plate 29 cleans chain 30, extraordinary chain link 3001, projection 3002, counter switch 31, limit switch 32, expansion tightening wheel 33 pushes away chopsticks clutch 34, roller brush shaft 35, first transmission mechanism 36 cleans clutch 37, the second transmission mechanisms 38, secondary gear transmission mechanism 39, slender axles 40, chopsticks hook 41, driving shaft 42, one-level belt gear 43, high-pressure water pipe 44, clean gathering sill 45, driven axle 46, sprocket wheel 47, bearing block 48, support 49, sprocket shaft 50, location lockable mechanism 51, guide pillar 52, feed rod 53, guiding board slot 54, line reciprocator 55, ball-screw 5501, screw 5502, the transfer roller 56 that floats, self-locking positioning mechanism 57, elevation base plate 58, ultraviolet disinfection lamp 59, air blast 60, transmit the axle 61 that is situated between, ventilating fan 62, gripper shoe 63, fixedly transfer roller 64, sprocket wheel 65, decelerator 66, stationary roll frame 67, drive roll 68, location rubber tire 69, sterilamp installing rack 70, heating wire 71, linkage 72, extension spring 73 pushes away chopsticks bar 74, goes out chopsticks cylinder 75, sliding bar 76, drive rod 77, electromagnet 78, photoelectric detection switch 79, upset block 80, dancer frame 81, balance supporting plate 82, reversing shaft 83, installation sleeve 84, spring stop 85, bearing 86, roller bearing 87, seat board 88, slide plate frame 89, go out chopsticks sense switch 90, compression spring 91, alignment pin 92, positioning sleeve 93.
The specific embodiment
As shown in the figure, the present invention has a frame 1 that is formed by connecting by connector and bolt combination by many profile shapes, on frame 1, extremely before be provided with cleaning device and sterilization collating unit by the back, on frame 1, be positioned at and be provided with base plate 2 below the cleaning device, described cleaning device comprises and is located at sending chopsticks motor 6 and pushing away chopsticks chain drive 3 on the base plate 2, pushing away chopsticks chain drive 3 is by the driving shaft 19 and the driven axle 21 that are fixed on by axle bed 5 on the base plate 2, be installed in the sprocket wheel 16 at close axle two ends on driving shaft 19 and the driven axle 21 respectively, be connected to pushing away chopsticks chain 17 and being connected two between two pairs of sprocket wheels 16 and push away between the chopsticks chain 17 and will push away two of chopsticks chain 17 circumference five equilibriums and push away chopsticks transverse slat 18 and constitute, an end pushes away and is provided with limit switch 32 below the chopsticks chain 17 on the corresponding driving shaft 19 on base plate 2.Two push away between the chopsticks chain 17 above be provided with the cleaning chopsticks groove 15 of lower open mouth, clean chopsticks groove 15 interior uniform 40 the chopsticks lattice 1501 that are arranged with, two push away be positioned between the chopsticks chain 17 clean chopsticks groove 15 below be provided with supporting plate 29, cleaning chopsticks groove 15 and supporting plate 29 all is supported on the base plate 2 by support 49, be equipped with at driving shaft 19 front ends that push away chopsticks chain drive 3 and push away chopsticks clutch 34, push away chopsticks clutch 34 and be connected by first transmission mechanism 36 that is installed on the base plate 2 with sending the chopsticks motor shaft.On base plate 2, be symmetrically fixed with two risers of vertically arranging along frame 17, between two risers 7, be provided with along frame 1 and vertically arrange and perpendicular cleaning chain drive 4 with pushing away chopsticks chain drive 3, cleaning chain drive 4 is by being installed in two driving shafts 42 between the riser 7, be fixed on driven axle 46 on the base plate 2 by bearing block 48, be separately fixed on driving shaft 42 and the driven axle 46 and two pairs of sprocket wheels 47 of front and back position correspondence, be hinged on a pair of expansion tightening wheel 33 of frame 1 bottom, and the two cleaning chains 30 that center on two pairs of sprocket wheels 47 and a pair of expansion tightening wheel 33 constitute, wherein driving shaft 42 is connected by second transmission mechanism 38 that is fixed on the base plate 2 with sending the chopsticks motor shaft, second transmission mechanism 38 and first transmission mechanism 36 are gear drive, on the power transmission shaft of second transmission mechanism 38, be provided with and clean clutch 37, clean clutch 37 and push away chopsticks clutch 34 and be electromagnetic clutch.Between two risers 7, be provided with roller brush shaft 35 and four high-pressure water pipe that are interconnected 44 of two pairs of upper and lower layouts, four roller brush shafts 35 connect by belt transmission mutually and wherein are connected by the 3rd transmission mechanism between roller brush shaft 35 and the driving shaft 42, and the 3rd transmission mechanism is to be connected in sequence by secondary gear transmission mechanism 39 and one-level belt gear 43; Be connected with a water inlet pipe 25 on described four high-pressure water pipe 44, on water inlet pipe 25, be provided with magnetic valve 26, two oblique uppers that lay respectively at two pairs of roller brush shafts 35 are arranged in the high-pressure water pipe 44, the upper fixed that is positioned at a pair of roller brush shaft 35 of back between two risers 7 has detergent box 27, to guarantee the cleaning performance of chopsticks.Described two cleaning chains 30 are to be formed by connecting by extraordinary chain link 3001 by passing and clean chain 30 between two pairs of roller brush shafts 35, be respectively equipped with semicircle arcuation projection 3002 upwards at the two ends of this special type chain link 3001, the projection 3002 of two adjacent link is formed a chopsticks bracket, to realize the transmission of chopsticks in cleaning process.On the base plate 2 between two cleaning chains 30 corresponding supporting plate 29 places be supported with by support 49 and clean gathering sill 45, uniform being arranged with respectively and the chopsticks lattice 1501 corresponding arc grooves that clean in the chopsticks groove 15 on cleaning gathering sill 45 and supporting plate 29, be respectively equipped with by chopsticks and the counter switch 31 and 28 that the chain link bearing pin that cleans chain 30 triggers at the front and back ends that cleans gathering sill 45, constituted cleaning device with upper-part.
Described sterilization collating unit successively by drying unit, chlorination equipment, arrangement boxing apparatus, get the chopsticks device and drying chain transmission mechanism 10 5 parts constitute, wherein drying unit is by the drying baker 14 that is fixed on frame 1 middle part, be installed in a plurality of air blasts 60 at drying baker 14 end face fresh air inlet places and be located at the interior heating wire 71 of each fresh air inlet, and be installed in a plurality of ventilating fans 62 of drying baker 14 bottom surface vents and fan housing 20 formations that are separately fixed at drying baker 14 end faces and bottom surface.Described chlorination equipment is to be made of sterilamp installing rack 70 and two ultraviolet disinfection lamps 59 of being fixed on the frame 1, and two ultraviolet disinfection lamps 59 are located between drying baker 14 and the arrangement boxing apparatus and are positioned at the upper and lower both sides of drying chain 23.Described arrangement boxing apparatus is positioned at frame 1 front portion and comprises the stepper motor 11 that is located on the frame 1, stepper motor 11 output shafts connect a line reciprocator 55 by shaft coupling, this line reciprocator 55 adopts ball-screw screw structure, the two ends of its ball-screw 5501 are fixed on two vertical beams of frame 1 front portion by seat board 88 respectively, on the screw 5502 of ball-screw 5501 slide plate frame 89 is installed, be positioned between two seat boards ball-screw 5501 on, the below is respectively equipped with feed rod 53, described slide plate frame 89 is enclosed within on two feed rods 53, on slide plate frame 89, be welded with vertically arranged guiding board slot 54, establish the rectangle hollow housing of slideway in guiding board slot 54 is surrounded by corrosion resistant plate, the top of guiding board slot 54 turns forward.Be arranged with elevating mechanism in frame 1 front part sides, elevating mechanism is by the gripper shoe 63 that is fixed on frame 1 bottom, be installed in lift cylinder 8 and symmetrical two guide pillars 52 that are fixed on the gripper shoe 63 at gripper shoe 63 centers, and the Collapsible rack 9 that is connected lift cylinder bar upper end constitutes with the elevation base plate 58 that is connected Collapsible rack 9 upper ends and be enclosed within on the guide pillar 52, establish the bearing 86 of slideway in the lower end of corresponding Collapsible rack 9 is fixed with respectively on gripper shoe 63, Collapsible rack 9 is supported in the slideway of bearing 86 by the roller bearing 87 that is located at its lower end.On elevation base plate 58, by the dancer frame 81 that is located at its both sides the unsteady transfer roller 56 of a row is installed respectively, between two elevating mechanisms, be provided with fixedly transfer roller 64 of upper and lower two rows on the frame 1, fixedly the two ends of transfer roller 64 are installed on the frame 1 by stationary roll frame 67, fixedly be provided with on the stationary roll frame 67 of transfer roller 64 front ends following row and locate lockable mechanism 51, location lockable mechanism 51 is by the positioning sleeve 93 that is fixed on the stationary roll frame 67, is located at alignment pin 92 sliding back and forth and compression spring 91 formations in the positioning sleeve 93.Every row fixedly is connected with dancer frame 81 interior gear drives by being located at stationary roll frame 67 respectively between the transfer roller 64 and between the unsteady transfer roller 56, is evenly equipped with a plurality of location rubber tire 69 on stationary roll frame 67 and dancer frame 81 respectively; Also be provided with drive motors 12 on frame 1 top, drive motors 12 output shafts by decelerator 66 and last row fixedly the drive roll in the transfer roller 64 68 be connected by gear drive, transfer roller 64 is connected with chain drive by gear decelerator 66 output shafts with arranging fixedly down, be provided with self-locking positioning mechanism 57 in the bottom surface of described elevation base plate 58, constitute the arrangement boxing apparatus with upper-part.On frame 1, be provided with can float transfer roller 56 and fixedly three of moving back and forth of transfer roller 64 cocycles get chopsticks case 13, getting chopsticks case 13 is clamped between the rubber tire 69 of location, also uniformly in getting chopsticks case 13 be arranged with 40 chopsticks lattice 1301,92 places are provided with lock groove 1304 at the corresponding alignment pin in the front surface bottom of getting chopsticks case 13, get chopsticks case 13 bottoms one side be provided with push away chopsticks slideway 1302, corresponding each chopsticks lattice 1301 place of opposite side are provided with chopsticks outlet 1303 respectively.Getting the chopsticks device is to be located at the linkage 72 of getting chopsticks case 13 both sides by symmetry, hang over linkage 72 upper end twisted axis and be located at the extension spring 73 of getting between the chopsticks case 13 top bearing pins, be hinged on the sliding bar 76 of linkage 72 lower ends respectively and connect two sliding bars 76 and the chopsticks bar 74 that pushes away that slides constitutes in pushing away chopsticks slideway 1302, chopsticks position one side that goes out of getting chopsticks case 13 in frame 1 anterior correspondence is symmetrically fixed with two and goes out chopsticks cylinder 75, and the cylinder bar lower end that goes out chopsticks cylinder 75 is pressed on the drive rod 77 of linkage 72.Described drying chain transmission mechanism 10 passes through cleaning device, drying unit, chlorination equipment and arrangement boxing apparatus successively, is sent to the arrangement boxing apparatus with the chopsticks after will cleaning by cleaning device.Drying chain transmission mechanism 10 is by on being located between two risers 7, the oven dry driving shaft 24 of following layout and oven dry driven shaft 22, the many rows that are arranged in the drying baker 14 transmit the axle 61 that is situated between, be located at three sprocket shafts 50 that longitudinally arrange frame 1 front portion, and be installed in respectively the oven dry driving shaft 24, transmit the axle 61 that is situated between, two sprocket wheels 65 on sprocket shaft 50 and the oven dry driven shaft 22 and two drying chains 23 that are centered around successively on the above-mentioned sprocket wheel 65 constitute, wherein dry driving shaft 24 and be the power transmission shaft that connects secondary gear transmission mechanism 39 and one-level belt gear 43 in the 3rd transmission mechanism, between two drying chains 23, be connected with some slender axles 40 of equidistant arrangement, on every slender axles 40, be arranged with two chopsticks hooks 41 that can arbitrarily rotate, to realize the transmission of chopsticks.Described guiding board slot 54 be positioned at upper strata drying chain 23 below, corresponding chopsticks hook 41 places, upper surface both sides in guiding board slot 54 upper inclined portion are welded with the balance supporting plate 82 that along continuous straight runs extends back respectively, be welded with upset block 80 vertically upward respectively in the junction that guiding is positioned at poise nut plate 82 on the board slot 54, corresponding chopsticks hook 41 places are provided with a pair of photoelectric detection switch 79 respectively on the biside plate face of guiding board slot 54 rakes, on guiding board slot 54 vertical sections, the lower end is respectively equipped with spring stop 85, middle part at guiding board slot 54 is fixed with Elactro magnetic commutator, Elactro magnetic commutator is by electromagnet 78 that is fixed on guiding board slot 54 front surfaces and the installation sleeve 84 that is welded on the corresponding electromagnet 78 in guiding board slot 54 rear surfaces, and being located in the installation sleeve 84 and the reversing shaft 83 that is with spring constitutes, reversing shaft 83 front ends can be inserted under the effect of electromagnet 78 in the guiding board slot 54.Chopsticks outlet 1,303 one sides of getting chopsticks case 13 in frame 1 front upper part correspondence are arranged with out chopsticks sense switch 90, to realize the taking-up counting of chopsticks.This fully automatic chopstick cleans, sterilization integrated machine also is provided with PLC, the signal input part of PLC respectively with limit switch 32, counter switch 28 and 31, photoelectric detection switch 79, go out chopsticks sense switch 90 and be connected, the control output end of PLC respectively with push away chopsticks clutch 34, clean clutch 37, magnetic valve 26, send chopsticks motor 6, stepper motor 11, drive motors 12 to be connected.
During use, chopsticks to be cleaned are put into clean in the chopsticks groove 15 till each chopsticks lattice 1301 is filled up, start then and send chopsticks motor 6, push away chopsticks clutch 34 closures by PLC control, send chopsticks motor 6 to drive and push away 3 runnings of chopsticks chain drive by first transmission mechanism 36, make and push away chopsticks transverse slat 18 along with revolving round the sun and the chopsticks on the supporting plate 29 being released on the cleaning chain 30, after pushing away chopsticks transverse slat 18 and running into limit switch 32, pushing away chopsticks clutch 34 disconnects, clutch 37 closures are cleaned in PLC control, magnetic valve 26 is opened, and cleans chain drive 4 operations and drives chopsticks translation forward; Two pairs of roller brush shafts 35 rotate, high-pressure water pipe 44 water sprays, the cleaning of being deoiled when making chopsticks earlier by first pair of roller brush shaft 35, cleaned once more during then through second pair of roller brush shaft 35, carry out drip washing through high-pressure water pipe 44 again, clean the chain 30 pitch counter switch 28 that whenever advances and to add 1, being added to 40 o'clock cleaning clutches 37 up to counter switch 28 disconnects, magnetic valve 26 cuts out, whether the value in the PLC detection counter switch 31 is greater than 0, if illustrate that greater than 0 pushing away the chopsticks behavior last time has chopsticks to be pushed out from clean chopsticks groove 15, it is closed once more to push away chopsticks clutch 34, pushes away chopsticks transverse slat 18 and releases chopsticks to cleaning on the chain 30, runs into 34 disconnections of limit switch 32 pusher chopsticks clutches up to pushing away chopsticks transverse slat 18, clean clutch 37 closures, magnetic valve 26 is opened, so repeatedly; If counter switch 31 intermediate values equal 0, illustrate that pushing away the chopsticks behavior last time does not have chopsticks to be pushed out from clean chopsticks groove 15, clean and do not had chopsticks in the chopsticks groove 15 this moment, and then control pushes away 34 disconnections of chopsticks clutch.Chopsticks move ahead under the transporting of cleaning chain 30, during the arc section of the sprocket wheel 47 on being transported to driving shaft 42, chopsticks are fallen above the chopsticks hook 41 of drying chain 23 by cleaning on the chain 30, start the air blast 60 and the exhaust blower of drying chamber this moment, heating wire 71 begins heating simultaneously, ultraviolet disinfection lamp 59 begins to send ultraviolet ray, chopsticks enter drying baker 14 backs with drying chain 23 and are thoroughly dried, and the oven dry back by disinfection by ultraviolet light, just enters the arrangement boxing apparatus in drying baker 14 exits then.In the arrangement boxing apparatus when the chopsticks hook 41 that carries chopsticks is in service run into balance supporting plate 82 after chopsticks hook 41 be corrected as level, moving ahead then, chopsticks hook 41 is forced to be rotated counterclockwise around slender axles 40 when running into upset block 80, chopsticks are brought to the oblique upper of chopsticks hook 41, chopsticks are fallen into guiding board slot 54 suitable for reading because the gravity effect is rolled along chopsticks hook 41 downwards, roll downwards along guiding board slot 54 upper angled slideways subsequently, the major part of chopsticks can be prior to the microcephaly through photoelectric detection switch 79, photoelectric detection switch 79 sends signal and gives PLC, if PLC finds that after treatment chopsticks are reverse, PLC can start Elactro magnetic commutator with reversing shaft 83 sucking-offs, chopsticks are fallen on the spring stop 85 after by photoelectric detection switch 79, chopsticks are corrected as level again, chopsticks continue to fall by spring stop 85 backs, run into the reversing shaft 83 that Elactro magnetic commutator is sucked out, chopsticks are changed around reversing shaft 83 rotation back concentric reducers, the major part of chopsticks dips down sideling and to fall to dropping to above the spring stop 85 of guiding board slot 54 lower ends, becomes after the level by falling into chopsticks lattice 1301 getting chopsticks case 13 behind the spring leaf.If chopsticks be forward Elactro magnetic commutator do not start, chopsticks fall naturally, after the current chopsticks lattice 1301 of corresponding guiding board slot 54 are filled in will getting chopsticks case 13, PLC control step motor 11 is just changeing, move chopsticks lattice 1301 backward by ball-screw 5501 rotating band action-oriented board slots 54, successively repeatedly up to one get chopsticks case 13 and all fill chopsticks till, wait to be switched another to get chopsticks case 13.Start drive motors 12 then, drive fixedly transfer roller 64 rotations of two rows by drive motors 12, start lift cylinder 8 simultaneously and drive two reciprocal liftings of elevating mechanism, be sent near what go out chopsticks sense switch 90 and go out the chopsticks position by fixing transfer roller 64 and two elevating mechanisms chopsticks case 13 of getting that to fill chopsticks that cooperatively interacts, simultaneously the chopsticks operation is repeated to adorn in the below that chopsticks case 13 is sent to guiding board slot 54 of getting of a sky, arrive out the chopsticks position to get chopsticks case 13 locked by the self-locking positioning mechanism 57 on the elevation base plate 58, start subsequently and chopsticks cylinder 75, sliding bar 76 is driven push away chopsticks bar 74 and laterally slide by pressing down linkage 72, row's chopsticks of getting chopsticks case 13 inner bottom parts are released, linkage 72 resets under extension spring 73 effects, realize the taking-up counting of chopsticks by going out chopsticks sense switch 90 when getting chopsticks, after the row's chopsticks that are pushed out are all removed, going out chopsticks sense switch 90 provides signal to PLC, control out 75 repetitive operations of chopsticks cylinder, till the chopsticks in getting chopsticks case 13 all are removed.
Claims (10)
1. a fully automatic chopstick cleans, sterilization integrated machine, comprise frame, it is characterized in that: on frame, extremely before be provided with cleaning device and sterilization collating unit by the back, described sterilization collating unit is successively by drying unit, chlorination equipment, the arrangement boxing apparatus, get chopsticks device and drying chain transmission mechanism five parts of getting on the chopsticks case that are located at the arrangement boxing apparatus constitute, described arrangement boxing apparatus is by the stepper motor that is located on the frame, with the direct-connected line reciprocator of stepper motor, the guiding board slot and the chopsticks case of getting that moves back and forth capable of circulation that are located on the reciprocating member of line reciprocator constitute, and described drying chain transmission mechanism passes through cleaning device successively, drying unit, chlorination equipment and arrangement boxing apparatus.
2, fully automatic chopstick cleaning according to claim 1, sterilization integrated machine, it is characterized in that: described cleaning device comprises and is located at sending the chopsticks motor and pushing away the chopsticks chain drive on the frame, push away the chopsticks chain drive above be provided with and clean the chopsticks groove, the driving shaft that pushes away the chopsticks chain drive is connected by first transmission mechanism with sending between the chopsticks motor shaft, be connected with two between two chains of chopsticks chain drive and push away the chopsticks transverse slat pushing away, clean the chopsticks groove below be provided with supporting plate; On frame, be symmetrically fixed with two risers, it vertically is provided with the cleaning chain drive in the frame upper edge, the driving shaft that cleans chain drive is connected by second transmission mechanism with sending the chopsticks motor shaft, between two risers, be provided with roller brush shaft arranged in pairs and Duo Gen high-pressure water pipe, be connected by the 3rd transmission mechanism between one of them roller brush shaft and the driving shaft that cleans chain drive, two cleaning chains that clean chain drive are by passing between the roller brush shaft, and corresponding supporting plate place is provided with the cleaning gathering sill between two cleaning chains.
3, fully automatic chopstick cleaning according to claim 2, sterilization integrated machine, it is characterized in that: below pushing away a chain of chopsticks chain drive, be provided with limit switch, be respectively equipped with the counter switch that triggers by chain link bearing pin that cleans chain and chopsticks at the two ends of cleaning gathering sill.
4, fully automatic chopstick cleaning according to claim 2, sterilization integrated machine, it is characterized in that: described roller brush shaft is two pairs totally four and connect by belt transmission mutually, high-pressure water pipe is four and is interconnected, wherein two high-pressure water pipe lay respectively at the oblique upper of two pairs of roller brush shafts, are provided with detergent box above a pair of roller brush shaft that is positioned at the back between two risers.
5, fully automatic chopstick cleaning according to claim 1, sterilization integrated machine, it is characterized in that: described drying unit is by the drying baker that is located at central rack, be located at a plurality of air blasts and the heating wire at drying baker end face fresh air inlet place, and the ventilating fan formation that is located at the bottom surface of drying baker.
6, fully automatic chopstick cleaning according to claim 1, sterilization integrated machine, it is characterized in that: described chlorination equipment is to be made of sterilamp installing rack and two ultraviolet disinfection lamps of being fixed on the frame, and two ultraviolet disinfection lamps are located between drying baker and the arrangement boxing apparatus and are positioned at the upper and lower both sides of drying chain.
7, fully automatic chopstick according to claim 1 cleans, sterilization integrated machine, it is characterized in that: described arrangement boxing apparatus also comprises the elevating mechanism that is located at the frame front both sides, on the elevation base plate of elevating mechanism upper end, be respectively equipped with the unsteady transfer roller of a row, be provided with between two elevating mechanisms on the frame, two arrange fixedly transfer roller down, every row fixedly between the transfer roller and between the unsteady transfer roller respectively by gear drive, on frame, also be provided with drive motors, drive motors and two row fixedly transfer roller be connected, be provided with self-locking positioning mechanism in the bottom surface of described elevation base plate.
8, fully automatic chopstick according to claim 1 cleans, sterilization integrated machine, it is characterized in that: described drying chain transmission mechanism is by between two risers that are located at cleaning device, the oven dry driving shaft of following layout and oven dry driven shaft, the many rows that are arranged in the drying unit transmit the axle that is situated between, be located at three sprocket shafts that frame front is longitudinally arranged, be installed in the oven dry driving shaft respectively, transmit the axle that is situated between, two sprocket wheels on sprocket shaft and the oven dry driven shaft, and two drying chains that hang over successively on the above-mentioned sprocket wheel constitute, between two drying chains, be provided with some slender axles of equidistant arrangement, on every slender axles, be arranged with two chopsticks hooks that can arbitrarily rotate.
9, fully automatic chopstick cleaning according to claim 2, sterilization integrated machine, it is characterized in that: the cleaning chain of described cleaning chain connecting gear is to be formed by connecting by extraordinary chain link, be respectively equipped with semicircle arcuation projection upwards at the two ends of this special type chain link, the projection of two adjacent link is formed a chopsticks bracket.
10, fully automatic chopstick cleaning according to claim 1, sterilization integrated machine, it is characterized in that: be provided with and push away the chopsticks slideway getting the chopsticks lower box part, the described chopsticks device of getting is to be located at the linkage of getting chopsticks case both sides by symmetry, is hinged on the sliding bar of linkage lower end respectively and connects two sliding bars and the chopsticks bar that pushes away that can slide constitutes in pushing away the chopsticks slideway.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2009101874219A CN101664294B (en) | 2009-09-16 | 2009-09-16 | Fully automatic chopstick washing and sterilization integrated machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2009101874219A CN101664294B (en) | 2009-09-16 | 2009-09-16 | Fully automatic chopstick washing and sterilization integrated machine |
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| Publication Number | Publication Date |
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| CN101664294A true CN101664294A (en) | 2010-03-10 |
| CN101664294B CN101664294B (en) | 2011-08-17 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2009101874219A Expired - Fee Related CN101664294B (en) | 2009-09-16 | 2009-09-16 | Fully automatic chopstick washing and sterilization integrated machine |
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| CN102431789A (en) * | 2011-09-15 | 2012-05-02 | 浙江大学台州研究院 | Feeding tidying device for fully-automatic chopstick tidying and washing machine |
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| CN106809630B (en) * | 2016-12-31 | 2019-01-04 | 林宝领 | A kind of intelligence reason chopsticks machine |
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| CN106691349B (en) * | 2017-02-19 | 2019-03-05 | 陈卫镇 | A kind of integrated form chopstick cleaning machine people |
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| CN107981811A (en) * | 2017-12-30 | 2018-05-04 | 杭州天宏智能科技有限公司 | A kind of chopsticks cleaning machine |
| CN108720777A (en) * | 2018-05-04 | 2018-11-02 | 安徽师范大学 | A kind of automatic washing chopsticks machine |
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| CN110917368A (en) * | 2019-12-06 | 2020-03-27 | 苏建波 | Disinfection and storage integrated device for chopsticks |
| CN112190207A (en) * | 2020-08-17 | 2021-01-08 | 杭州宇发科技有限公司 | Intelligence house cup cleaning device |
| CN112190207B (en) * | 2020-08-17 | 2021-09-14 | 吴高峰 | Intelligence house cup cleaning device |
| CN112043219A (en) * | 2020-09-08 | 2020-12-08 | 江辉仁 | Chopstick scrubbing device capable of efficiently removing dirt |
| CN112043219B (en) * | 2020-09-08 | 2024-04-26 | 南京曼星忆知科技有限公司 | Chopstick rubbing device capable of efficiently decontaminating |
| CN112336278A (en) * | 2020-10-31 | 2021-02-09 | 张家港东艺超声有限公司 | Ultrasonic cleaning chopstick drying device |
| CN112340396A (en) * | 2020-11-30 | 2021-02-09 | 李静岩 | Chopstick fast sorting and disinfecting system |
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