CN101660972A - Hybrid power assembly performance matching test bench - Google Patents
Hybrid power assembly performance matching test bench Download PDFInfo
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- CN101660972A CN101660972A CN200910104181A CN200910104181A CN101660972A CN 101660972 A CN101660972 A CN 101660972A CN 200910104181 A CN200910104181 A CN 200910104181A CN 200910104181 A CN200910104181 A CN 200910104181A CN 101660972 A CN101660972 A CN 101660972A
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Abstract
The invention discloses a hybrid power assembly performance matching test bench which comprises an engine, a clutch, a speed changer, an engine controller ECU, a power generating/motor-driven integrated motor ISG, a motor controller IPU, a power battery pack, a battery management system ECU, a vehicle controller HCU, a DC converter DC/DC, a shift mechanism, a clutch pedal, a brake pedal, an accelerator pedal, two dynamometers, a bench control system and a rapid control prototype dSPACE. The test bench has the advantages that the entire vehicle state is simulated on an engine test bench, the main parts of the hybrid power system, the power battery pack, the BCU, the HCU, the IPU and the DC/DC are arranged by simulating the entire vehicle state, the sturcture is compact, the testing programis simple, the performance matching of the hybrid power assembly can be easily realized on the test bench, and NEDC and other condition tests can be conducted by simulating the entire vehicle.
Description
Technical field
The invention belongs to hybrid power assembly bench test technical field, be specifically related to a kind of performance matching test bench of hybrid drive train.
Background technology
Mixed power electric car has gasoline engine and two kinds of power sources of motor, and hybrid power system has been concentrated the advantage of two kinds of power sources, is a kind of novel vehicle energy saving and green technology, has worldwide obtained paying close attention to widely and studying.With generating/electromotion integrated ISG motor, variator, HEV system is the hybrid drive train of important component parts, as a kind of novel power assembly technology, the Performance Match stand that also lacks at present corresponding simulation whole vehicle state carries out online coupling and evaluation to power assembly system, needs based on the hybrid power system exploitation have designed hybrid power assembly performance matching test bench.
Summary of the invention
The objective of the invention is for satisfying the needs of hybrid vehicle exploitation, design a kind of compact conformation, effective hybrid drive train performance matching test bench, to realize that hybrid drive train is carried out online coupling and optimization.
Technical scheme of the present invention is as follows:
A kind of hybrid power assembly performance matching test bench comprises engine, clutch coupling, variator, engine controller ECU, generating/electromotion integrated motor I SG, electric machine controller IPU, power battery pack, battery management system BCU, entire car controller HCU, direct current transducer DC/DC, shifter, clutch pedal, brake pedal, accelerator pedal, two dynamometer machines, pedestal control system and rapid control prototyping dSPACE.Wherein engine and generating/electromotion integrated motor I SG, clutch coupling, variator are integrated, form power assembly, link to each other with two dynamometer machines respectively by the automobile-used semiaxis output that is connected the variator two ends.All be connected by lead respectively between engine controller ECU and engine, electric machine controller IPU and generating/electromotion integrated motor I SG, power battery pack and generating/electromotion integrated motor I SG, battery management system BCU and power battery pack, entire car controller HCU and rapid control prototyping dSPACE, rapid control prototyping dSPACE and stand controller system, dynamometer machine and the pedestal control system.Entire car controller HCU, rapid control prototyping dSPACE and pedestal control system are by CAN communications exchange information.
Test-bed is with the critical piece power battery pack of hybrid power system and BCU, HCU, IPU, DC/DC, and the clutch pedal of automobile-used state, accelerator pedal, shifter and brake pedal simulation whole vehicle state are arranged, are integrated in the driving simulator.Dynamometer machine is controlled by pedestal control system.Engine is controlled by engine controller ECU; Generating/electromotion integrated motor I SG is controlled by electric machine controller IPU.To generating/electromotion integrated motor I SG power supply, generating/electromotion integrated motor I SG also can be used as generator and charges to power battery pack power battery pack by lead.The charging and the discharge of battery management system BCU control power battery pack.Direct current transducer DC/DC is to charge in batteries, and accumulator provides 12 volts of direct currents for all controllers of system.Engine controller ECU, electric machine controller IPU, battery management system BCU control by entire car controller HCU.
Gear switch realizes that by operated clutch pedal and shifter rapid control prototyping dSPACE gathers gear signal from shifter and sends to pedestal control system to realize the control to the dynamometer machine rotating speed, reaches the purpose of dynamometer machine simulation wheel; Braking realizes that by the operation brake pedal rapid control prototyping dSPACE gathers brake signal from brake pedal and sends to pedestal control system again to realize the car brakeing simulation; Signals such as all right simulated crash of rapid control prototyping dSPACE, securing band, car door.
The present invention can simulate the starting of motor vehicle driven by mixed power when road driving, acceleration, at the uniform velocity, slide, slow down, operating mode such as braking and Parking, carry out pure electronic, idling start-stop, quicken power-assisted and braking capacity recovery test, finish the research of hybrid vehicle control strategy, exploitation and demonstration test, can simulate car load and carry out working condition tests such as NEDC.
Description of drawings
Fig. 1 hybrid power assembly performance matching test bench principle schematic;
Wherein, 1-dynamometer machine, 2-pedestal control system, the 3-dynamometer machine, 4-engine semiaxis, 5-variator, the 6-clutch coupling, 7-engine semiaxis, 8-generating/electromotion integrated motor I SG, the 9-engine, 10-CAN bus, 11-engine controller ECU, 12-high pressure three-phase alternating current power line, 13-accumulator, 14-electric machine controller IPU, the 15-CAN bus, 16-entire car controller HCU, 17-CAN bus, 18-rapid control prototyping dSPACE, 19-low-voltage direct line, 20-high voltage direct current electric wire, the 21-CAN bus, 22-brake signal line, 23-batteries management system BCU, the 24-power battery pack, 25-gear signal line, 26-high voltage direct current electric wire, 27-direct current transducer DC/DC, 28-brake pedal, 29-accelerator pedal, the 30-clutch pedal, 31-shifter, 32-driving simulator, the 33-gear shift pulling cable, 34-clutch coupling oil pipe, 35-throttle signal line, 36-CAN bus, the 37-control computer, the 38-data line.
Embodiment
Below in conjunction with Figure of description, technical scheme of the present invention is described in further detail.
Referring to Fig. 1, hybrid power assembly is connected to form by following form by engine 9, generating/electromotion integrated motor I SG 8, clutch coupling 6 and variator 5: generating/electromotion integrated motor I SG 8 comprises stator and rotor two parts, stator is installed in engine 9 rear end faces with bolt, rotor is installed in engine 9 crankshaft rear end faces with bolt, and rotates with bent axle; The friction disc of clutch coupling 6 be fixed on epitrochanterian flywheel surface tightly card close; Variator 5 is connected with clutch coupling 6 by splined shaft.Hybrid power assembly links to each other with two first and second dynamometer machines 1,3 respectively by the first and second automobile-used semiaxis 4,7 that are connected variator 5 two ends, driving mixed power real vehicle before whole bench simulation is preposition, first and second dynamometer machines, 1,3 simulation real vehicle wheels.
Pedestal control system 2 is not only controlled the operation of first and second dynamometer machines 1,3, also is written into the real vehicle model in Control Software: comprise that the gear ratio of quality, radius of wheel, each gear, differential compare, exercise parameters such as resistance curve, braking torque.First and second dynamometer machines 1,3 rotating speed and the gear signal of real vehicle model by collecting, and obtain the real vehicle speed of a motor vehicle, actual travel distance, real vehicle inertia, real vehicle running resistance etc. in conjunction with above calculation of parameter.
Driving simulator 32 internal clutch pedals 30, brake pedal 28, accelerator pedal 29, shifter 31, electric machine controller IPU 14, power battery pack 24, parts such as battery management system BCU 23, direct current transducer DC/DC 27 are all according to the real vehicle state arrangement.Connect by first to the 5th CAN bus 10,15,17,21,36 between engine controller ECU 11, entire car controller HCU 16, electric machine controller IPU 14, battery management system BCU 23, pedestal control system 2 and the rapid control prototyping dSPACE 18, information transmission between each controller and order send, accept also to finish by the CAN bus.
Power battery pack 24 is connected by high voltage direct current line 20 with electric machine controller IPU 14, and electric machine controller IPU 14 is connected by high pressure three-phase alternating current power line 12 with generating/electromotion integrated motor I SG 8.During generating, the alternating current that generating/electromotion integrated motor I SG 8 produces is transferred to electric machine controller IPU 14 through high pressure three-phase alternating current power line 12, and internal conversion is that direct current passes through 24 chargings of 20 pairs of power battery pack of high voltage direct current line again; When electronic, power battery pack 24 discharge, direct current by high voltage direct current line 20 be transferred to electric machine controller IPU 14 and within it portion be converted to alternating current, by high pressure three-phase alternating current power line 12 transmission generating/electromotion integrated motor I SG 8.The high-pressure side both positive and negative polarity of direct current transducer DC/DC 27 links to each other respectively with the both positive and negative polarity of power battery pack 24, the low pressure end both positive and negative polarity of direct current transducer DC/DC 27 links to each other respectively with the both positive and negative polarity of accumulator 13 again, and the high voltage direct current of power battery pack 24 becomes low-voltage DC through direct current transducer DC/DC 27 accumulator 13 is charged.
Operating personnel's let slip the clutch 30, pressure by the liquid transfer in the totally-enclosed clutch coupling oil pipe 34 to clutch coupling 6, cause clutch coupling 6 friction discs and tourbillon emaciated face from, to reach the purpose of smooth gear shift; Operating personnel's release the clutch pedal 30, pressure disappears, and clutch coupling 6 friction discs are tightly fitted with the flywheel surface again.Step in brake pedal 28 processes operating personnel, the angular displacement sensor that is installed on the brake pedal 28 obtains corresponding AD value by the displacement size of gathering brake pedal 28, rapid control prototyping dSPACE 18 carries out internal calculation after receiving the AD value, draw braking number percent signal and send to pedestal control system 2 by CAN bus 10, the real vehicle model goes out corresponding with it electrical inertia signal according to braking number percent calculated signals and sends to 1,3 execution of first and second dynamometer machines, reaches the purpose of simulating brake.Operating personnel's bend the throttle 29, according to accelerator pedal 29 strokes-voltage curve characteristic, it can produce and accelerator pedal 29 displacement corresponding voltage value, engine controller ECU 11 collects voltage signal to carry out internal calculation and obtains engine 9 throttle opening number percent signals, engine 9 throttle bodies are realized quickening according to aperture number percent signal execution command.Shifter 31 is connected with variator 5 by gear shift pulling cable 33, and operating personnel carry out gear shift by operation shifter 31.Be installed in the angular displacement sensor on shifter 31 levers, obtain two groups of AD values by lever in the gearshift procedure at the displacement of X and Y direction, rapid control prototyping dSPACE 18 receives the AD value and carries out internal calculation and obtains the actual-gear signal, sends to pedestal control system 2 by CAN bus 10.
Being written in the Control Software of pedestal control system 2 and preestablishing the operating mode file, is example with urban road operating mode NEDC, and it is to be X-axis with time, and the speed of a motor vehicle and gear are the curve map of Y-axis.Pedestal control system 2 sends to rapid control prototyping dSPACE 18 by CAN bus 10 with performance curve figure, the computer 37 that ControlDesk software is housed is connected by data line 38 with rapid control prototyping dSPACE 18, and reads performance curve figure from rapid control prototyping dSPACE 18.The operator passes through to observe shown performance curve figure on the ControlDesk software, and carries out gear shift, acceleration and brake operation according to the suggested speed of a motor vehicle, gear, reaches the purpose of simulated condition test.
Claims (4)
1, a kind of hybrid power assembly performance matching test bench is characterized in that: this hybrid drive train comprises engine, clutch coupling, variator, engine controller ECU, generating/electromotion integrated motor I SG, electric machine controller IPU, power battery pack, battery management system BCU, entire car controller HCU, direct current transducer DC/DC, shifter, clutch pedal, brake pedal, two dynamometer machines, pedestal control system and rapid control prototyping dSPACE;
Wherein engine and generating/electromotion integrated motor I SG, clutch coupling, variator are integrated, form power assembly, link to each other with two dynamometer machines respectively by the automobile-used semiaxis output that is connected the variator two ends;
Described clutch pedal, brake pedal, accelerator pedal, shifter, electric machine controller IPU, power battery pack, battery management system BCU, direct current transducer DC/DC all according to the real vehicle state arrangement in driving simulator;
All be connected by lead respectively between described engine controller ECU and engine, electric machine controller IPU and generating/electromotion integrated motor I SG, power battery pack and generating/electromotion integrated motor I SG, battery management system BCU and power battery pack, entire car controller HCU and rapid control prototyping dSPACE, rapid control prototyping dSPACE and stand controller system, dynamometer machine and the pedestal control system;
The high-pressure side both positive and negative polarity of described direct current transducer DC/DC and the both positive and negative polarity of power battery pack link to each other respectively, the low pressure end both positive and negative polarity of direct current transducer DC/DC links to each other respectively with the both positive and negative polarity of accumulator again, and the high voltage direct current of power battery pack becomes low-voltage DC through direct current transducer DC/DC accumulator is charged;
Entire car controller HCU, rapid control prototyping dSPACE and pedestal control system are by CAN communications exchange information.
2, hybrid power assembly performance matching test bench according to claim 1, it is characterized in that: the generating of described power assembly/electromotion integrated motor I SG comprises stator and rotor two parts, stator is installed in the engine rear end face with bolt, rotor is installed in the engine crankshaft rear end face with bolt, and rotates with bent axle; Clutch friction plate be fixed on epitrochanterian flywheel surface tightly card close; Variator is connected with clutch coupling by splined shaft.
3, according to claim 1 or 2 described hybrid power assembly performance matching test bench, it is characterized in that: described pedestal control system is not only controlled the operation of dynamometer machine, also is written into the real vehicle model in Control Software: comprise that the gear ratio of quality, radius of wheel, each gear, differential compare, exercise parameters such as resistance curve, braking torque; Dynamometer machine rotating speed and the gear signal of described real vehicle model by collecting, and obtain the real vehicle speed of a motor vehicle, actual travel distance, real vehicle inertia, real vehicle running resistance in conjunction with above calculation of parameter.
4, according to claim 1 or 2 described hybrid power assembly performance matching test bench, it is characterized in that: described power battery pack is connected by the high voltage direct current line with electric machine controller IPU, and electric machine controller IPU is connected by high pressure three-phase alternating current power line with generating/electromotion integrated motor I SG; During generating, the alternating current that generating/electromotion integrated motor I SG produces is transferred to electric machine controller IPU through high pressure three-phase alternating current power line, and internal conversion is that direct current passes through the high voltage direct current line power battery pack is charged again; When electronic, power battery pack discharge, direct current by the high voltage direct current line be transferred to electric machine controller IPU and within it portion be converted to alternating current, by high pressure three-phase alternating current power line transmission generating/electromotion integrated motor I SG.
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