The industrial furnace burner multi-parameter is the method for control automatically
(1) technical field
The present invention relates to a kind of industrial furnace burner control method.Be mainly used in the control of industrial heating furnace automatic combustor.The industrial furnace that can be used for fields such as oil, petrochemical industry, Coal Chemical Industry, metallurgy, pottery, building materials.Belong to industrial furnace burner automatic control technology field.
(2) background technology
Industrial furnace burner is a critical component of realizing that fuel burns in industrial furnace, is with material outlet temperature parameter control fuel quantity parameter for its control that can realize, adds blowout protection, forms the control scheme of control burner automatically.Such control can not realize that fuel is for the accurate control needs of combustion-supporting air quantity in the combustion process.In order to guarantee abundant burning, combustion-supporting air quantity control air door adopts hand control, the burner throttle opening is bigger often in the commercial Application, no matter be the variation of fuel quantity size, the aperture of air door can satisfy the needs of combustion process to combustion air or oxygen, so just be difficult to reach the purpose of design control excess air coefficient, have a large amount of heats and taken away, reduced the efficiency of combustion of industrial furnace by the excessive combustion air that enters.
In addition, fluid flow metering need before and after the flowmeter to require the straight length of certain-length, could satisfy the traffic requirement of metering, in the burner structure owing to its structural compactness requirement causes the requirement that is difficult to realize to its straight length.
(3) summary of the invention
The objective of the invention is to overcome above-mentioned deficiency, a kind of method that can realize that fuel is controlled automatically for the industrial furnace burner multi-parameter of the accurate control needs of combustion-supporting air quantity in the combustion process is provided.
A kind of industrial furnace burner multi-parameter method of control automatically that is achieved in that of the present invention is in the fuel feed pipeline upper edge of industrial furnace burner fuel feed direction fuel flow rate to be installed successively to show control instrument, fuel pressure indicator, fuel flow control valve and blowout protection magnetic valve; Flame detector is installed on industrial furnace burner, and this flame detector is connected with described blowout protection solenoid control signal; Boiler tube or furnace outlet display temperature controller table are installed on the outlet line of industrial furnace, and this boiler tube or furnace outlet display temperature controller table show that with described fuel flow rate control instrument is connected with the fuel flow control valve control signal respectively; Combustion-supporting gas amount control and regulation valve and combustion-supporting gas flowmeter are installed on the air intake pipeline of industrial furnace burner; Exhanst gas outlet at industrial furnace is equipped with the flue gas detector, and the output control signal of this flue gas detector is connected with the fuel flow control valve control signal with described combustion-supporting gas amount control and regulation valve, combustion-supporting gas flowmeter respectively; The temperature parameter that adopts boiler tube or furnace outlet display temperature controller table to record is a control signal, the fuel flow rate of control fuel feed shows the fuel flow control valve of control instrument and fuel feed, judge by the fuel pressure indicator of fuel feed whether fuel pressure satisfies the burning demand, fuel flow rate on the fuel feed pipeline of industrial furnace burner shows that the parameter of control instrument is a control signal, feed back to fuel flow control valve fuel metering amount to satisfy the fuel quantity that outlet temperature requires, fuel flow rate on the fuel feed pipeline of industrial furnace burner shows that the parameter of control instrument is a control signal, control combustion-supporting gas flowmeter, combustion-supporting gas flowmeter feedback signal control ratio is regulated combustion-supporting gas amount control and regulation valve, and the online oxygen content parameter that records of flue gas detector of kiln gas outlet is regulated the higher limit control parameter of combustion-supporting air quantity or amount of oxygen as combustion-supporting gas amount control Flux Valve Control parameter; Online carbon monoxide that records of flue gas detector or propellant composition content parameter with the kiln gas outlet are controlled the Flux Valve Control parameter as the combustion-supporting gas amount; for regulating the lower limit control parameter of combustion-supporting air quantity or amount of oxygen; realization is to the burner multi parameters control; simultaneously; when fray-out of flame, pass through blowout protection magnetic valve, the supply of fuel shutoff.Reach the purpose of safety interlocking.
Principle of the present invention is: the combustion-supporting air quantity that combustion process needs is fixed, and for the combustion-supporting gas that fully carries out that guarantees combustion process needs certain excess quantity, the height of coefficient of excess has reflected the advanced degree of burner.Gaseous fuel excess air coefficient in the design of general industry stove is 1.05~1.15, and the liquid fuel excess air coefficient is 1.1~1.20.When fuel quantity reduces, require its combustion-supporting air quantity or the amount of oxygen should corresponding minimizing, otherwise the combustion-supporting air quantity that enters too conference cause the increase of exhaust gas volumn, exhaust gas volumn increases the heat that just causes flue gas to take away and increases; When fuel quantity increases, require its combustion-supporting air quantity or the amount of oxygen should corresponding increase, otherwise the too little meeting of combustion-supporting air quantity that enters cause fuel combustion insufficient, not only wasted energy but also contaminated environment.Along with the high-temp combustion The Application of Technology, the control of excess air coefficient is that the gaseous fuel excess air coefficient is 1.03~1.10, and liquid and solid fuel excess air coefficient are 1.05~1.15.Coefficient of excess is lower when pure oxygen is combustion gas.Superfluous combustion air or the low more burner control of excess oxygen coefficient are advanced more.
The invention has the beneficial effects as follows:
1) heating stove exhanst gas outlet oxygen content, carbon monoxide or propellant composition content, boiler tube material or multi-parameters such as furnace outlet temperature, fuel quantity the accurate control that has been coupled to combustion-supporting gas.
2) by be parameter to stove outlet smoke components on-line analysis result, adjusting burner air valve opening has avoided huge or can not problem of implementation to the structure that in the air metering process straight length requirement is caused.
3) when accurately accurately the control of combustion-supporting gas amount can reach combustion efficiency the best, the minimum of superfluous combustion-supporting gas amount, thus reach energy-saving and emission-reduction.
(4) description of drawings
Method embodiment 1 schematic diagram that Fig. 1 controls automatically for industrial furnace burner multi-parameter of the present invention.
Method embodiment 2 schematic diagrames that Fig. 2 controls automatically for industrial furnace burner multi-parameter of the present invention.
Method embodiment 3 schematic diagrames that Fig. 3 controls automatically for industrial furnace burner multi-parameter of the present invention.
Reference numeral among the figure:
Boiler tube or furnace outlet display temperature controller table 1; combustion-supporting gas amount control and regulation valve 2; fuel flow rate shows control instrument 3; fuel pressure indicator 4; fuel flow control valve 5; blowout protection magnetic valve 6; flame detector 7; flue gas detector 8; industrial furnace material outlet pipeline 9; the air intake pipeline 10 of industrial furnace burner; the fuel feed pipeline 11 of industrial furnace burner; industrial furnace burner 12; material inlet 13; industrial furnace 14; to chimney 15; air blast 16; combustion-supporting gas flowmeter 17; boiler tube is communicated with drum 18; boiler water tube 19.
(5) specific embodiment
Embodiment 1:
Referring to Fig. 1, the method schematic diagram that Fig. 1 controls automatically for industrial furnace burner multi-parameter of the present invention.As seen from Figure 1, industrial furnace burner multi-parameter of the present invention is the method for control automatically, and described method is that the fuel feed pipeline 11 upper edge fuel feed directions at industrial furnace burner are equipped with fuel flow rate successively and show control instrument 3, fuel pressure indicator 4, fuel flow control valve 5 and blowout protection magnetic valve 6; Flame detector 7 is installed on industrial furnace burner 12, and this flame detector 7 is connected with described blowout protection magnetic valve 6 control signals; Boiler tube or furnace outlet display temperature controller table 1 are installed on industrial furnace material outlet pipeline 9, and this boiler tube or furnace outlet display temperature controller table 1 show that with described fuel flow rate control instrument 3 is connected with fuel flow control valve 5 control signals respectively; Combustion-supporting gas amount control and regulation valve 2 and combustion-supporting gas flowmeter 17 are installed on the air intake pipeline 10 of industrial furnace burner; Exhanst gas outlet at industrial furnace is equipped with flue gas detector 8, and the output control signal of this flue gas detector 8 is connected with fuel flow control valve 5 control signals with combustion-supporting gas amount control and regulation valve 2, combustion-supporting gas flowmeter 17 respectively.
The temperature parameter that adopts boiler tube or furnace outlet display temperature controller table 1 to record is a control signal, the fuel flow rate of control fuel feed shows the fuel flow control valve 5 of control instrument 3 and fuel feed, judge by the fuel pressure indicator 4 of fuel feed whether fuel pressure satisfies the burning demand, fuel flow rate on the fuel feed pipeline 11 of industrial furnace burner shows that the parameter of control instrument 3 is a control signal, feed back to fuel flow control valve 5 fuel metering amounts to satisfy the fuel quantity that outlet temperature requires, fuel flow rate on the fuel feed pipeline 11 of industrial furnace burner shows that the parameter of control instrument 3 is a control signal, control combustion-supporting gas flowmeter 17, combustion-supporting gas flowmeter 17 feedback signal control ratios are regulated combustion-supporting gas amount control and regulation valve 2, and the flue gas detector 8 online oxygen content parameters that record of kiln gas outlet are regulated the higher limit control parameter of combustion-supporting air quantity or amount of oxygen as combustion-supporting gas amount control flow control valve 5 control parameters; Flue gas detector 8 online carbon monoxide that record or propellant composition content parameter with the kiln gas outlet are controlled parameters as combustion-supporting gas amount control flow control valve 5; for regulating the lower limit control parameter of combustion-supporting air quantity or amount of oxygen; realization is to the burner multi parameters control; simultaneously; when fray-out of flame, pass through the blowout protection magnetic valve; the supply of fuel shutoff reaches the purpose of safety interlocking.
Embodiment 2:
Embodiment 2 as shown in Figure 2, the difference of itself and embodiment 1 only is: described boiler tube or furnace outlet display temperature controller table 1 are installed in the flue gas of industrial furnace 14 in burner hearth or its outlet.
Embodiment 3:
Embodiment 3 as shown in Figure 3, its difference with embodiment 1 only is: the boiler tube that described boiler tube or furnace outlet display temperature controller table 1 are installed in industrial furnace 14 is communicated with on the steam or hot water outlet pipeline of drum 18.