CN106501452A - Integrated flue gas discharge hot test device with the burner of power curve test - Google Patents

Integrated flue gas discharge hot test device with the burner of power curve test Download PDF

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Publication number
CN106501452A
CN106501452A CN201610919990.8A CN201610919990A CN106501452A CN 106501452 A CN106501452 A CN 106501452A CN 201610919990 A CN201610919990 A CN 201610919990A CN 106501452 A CN106501452 A CN 106501452A
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China
Prior art keywords
test
burner
flue gas
industrial computer
power curve
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CN201610919990.8A
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Chinese (zh)
Inventor
黎亚洲
郭元亮
何泾渭
廖晓炜
窦文宇
刘峰
汤剑
傅军
单天禹
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China Special Equipment Inspection and Research Institute
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China Special Equipment Inspection and Research Institute
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Priority to CN201610919990.8A priority Critical patent/CN106501452A/en
Publication of CN106501452A publication Critical patent/CN106501452A/en
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    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N33/00Investigating or analysing materials by specific methods not covered by groups G01N1/00 - G01N31/00
    • G01N33/0004Gaseous mixtures, e.g. polluted air
    • G01N33/0009General constructional details of gas analysers, e.g. portable test equipment
    • G01N33/0027General constructional details of gas analysers, e.g. portable test equipment concerning the detector
    • G01N33/0036General constructional details of gas analysers, e.g. portable test equipment concerning the detector specially adapted to detect a particular component
    • G01N33/004CO or CO2
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01DMEASURING NOT SPECIALLY ADAPTED FOR A SPECIFIC VARIABLE; ARRANGEMENTS FOR MEASURING TWO OR MORE VARIABLES NOT COVERED IN A SINGLE OTHER SUBCLASS; TARIFF METERING APPARATUS; MEASURING OR TESTING NOT OTHERWISE PROVIDED FOR
    • G01D21/00Measuring or testing not otherwise provided for
    • G01D21/02Measuring two or more variables by means not covered by a single other subclass
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01MTESTING STATIC OR DYNAMIC BALANCE OF MACHINES OR STRUCTURES; TESTING OF STRUCTURES OR APPARATUS, NOT OTHERWISE PROVIDED FOR
    • G01M99/00Subject matter not provided for in other groups of this subclass
    • G01M99/002Thermal testing
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N33/00Investigating or analysing materials by specific methods not covered by groups G01N1/00 - G01N31/00
    • G01N33/0004Gaseous mixtures, e.g. polluted air
    • G01N33/0009General constructional details of gas analysers, e.g. portable test equipment
    • G01N33/0027General constructional details of gas analysers, e.g. portable test equipment concerning the detector
    • G01N33/0036General constructional details of gas analysers, e.g. portable test equipment concerning the detector specially adapted to detect a particular component
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N33/00Investigating or analysing materials by specific methods not covered by groups G01N1/00 - G01N31/00
    • G01N33/0004Gaseous mixtures, e.g. polluted air
    • G01N33/0009General constructional details of gas analysers, e.g. portable test equipment
    • G01N33/0027General constructional details of gas analysers, e.g. portable test equipment concerning the detector
    • G01N33/0036General constructional details of gas analysers, e.g. portable test equipment concerning the detector specially adapted to detect a particular component
    • G01N33/0037NOx

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  • Chemical & Material Sciences (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Health & Medical Sciences (AREA)
  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Medicinal Chemistry (AREA)
  • Food Science & Technology (AREA)
  • Combustion & Propulsion (AREA)
  • Analytical Chemistry (AREA)
  • Biochemistry (AREA)
  • General Health & Medical Sciences (AREA)
  • Immunology (AREA)
  • Pathology (AREA)
  • Regulation And Control Of Combustion (AREA)

Abstract

The present invention discloses a kind of hot test device of the burner of integrated flue gas discharge and power curve test, the hot test device of the burner includes industrial computer, industrial computer is connected with smoke signal, power curve signal, flame holding signal acquisition module, smoke signal collection mould receives the instruction that industrial computer sends, and the flue gas of the flue gas measuring point burning and exhausting specified by burner carries out test analysis;The chamber pressure, fuel flow rate, fuel pressure and the fuel temperature signal that gather are sent into industrial computer by power curve signal acquisition module, after industrial computer data process draw power;Flame holding signal acquisition module is carried out monitor in real time in the position of the glory hole of test boiler to flame, video signal is sent into industrial computer, and is shown on screen by photographic head.It is an advantage of the invention that being integrated with fume emission test, power curve test, the device of three performance indications of flame holding test, integrated level is high;The accuracy and high precision of test.

Description

Integrated flue gas discharge hot test device with the burner of power curve test
Technical field
The present invention relates to burner technical field of performance test, more particularly to a kind of integrated flue gas discharge and power curve are surveyed The hot test device of the burner of examination.
Background technology
Burner industry is accompanied by the development of national economy and the change of national energy structure in China and grows up A new industry, its core component as fuel-oil or fuel-gas boiler obtained development at full speed in recent years.Burner is No normally can run, be not only related to safety, also relate to environmental protection and energy-conservation.In order to ensure the safety fortune of burner OK, it is contemplated that environmental protection and the requirement of energy-conservation, for the structure and design, installation and system, operation and dimension of fuel-firing gas-firing burner Shield, safety and control device, technical data and nameplate require etc., (hereinafter referred to as country of State Administration for Quality Supervision and Inspection and Quarantine State Administration of Quality Supervision, Inspection and Quarantine) promulgate on January 8th, 2008《Fuel oil (gas) burner model test code》(TSG ZB002-2008).
According to《Fuel oil (gas) burner model test code》Relevant regulations, to the fume emission of burner, power curve, Flame holding etc. has strict regulation.Be presently used for measure fume emission, the flame holding of power curve equipment very Many, but these equipment are each independent, although and these equipment are easy to carry, but cannot be synchronous between these equipment when testing, and And most equipment to charge after could work, shortage real-time and persistence, final result are not accurate enough.This is the application needs Where improving emphatically.
Content of the invention
The technical problem to be solved is to provide for one kind and can test while carrying out three kinds, and test result is accurate Really, the hot test device of the burner of integrated flue gas discharge and power curve test of high precision.
In order to solve above technical problem, the invention provides the combustion of a kind of discharge of integrated flue gas and power curve test The hot test device of burner, the hot test device of the burner include industrial computer, industrial computer and smoke signal acquisition module, power Curve signal acquisition module, the connection of flame holding signal acquisition module, smoke signal collection mould receive the finger that industrial computer sends Order, the flue gas of the flue gas measuring point burning and exhausting specified by burner carry out test analysis;Power curve signal acquisition module will be adopted The chamber pressure of collection, fuel flow rate, fuel pressure and fuel temperature signal send into industrial computer, obtain after industrial computer data process Go out power;Flame holding signal acquisition module passes through photographic head, in the position pair of the glory hole of test boiler Flame carries out monitor in real time, video signal is sent into industrial computer, and is shown on screen.
Specified location of the flue gas measuring point installed in burner, filters water-dust removing by the condensation to flue gas and processes, The composition of carbon monoxide in flue gas, nitric oxide, percentage oxygen content is analyzed, fume emission data are measured.
Glory hole of the photographic head installed in test furnace, by the video signal transmission industrial computer for collecting, regarding Frequency picture is presented on the display screen, directly the shape size of observation flame, color and variation tendency.
The power curve signal acquisition module collection chamber pressure, fuel flow rate, fuel pressure and fuel temperature letter Number send into industrial computer, through industrial computer data process after draw power.
The present invention measures fume emission, power curve and the fire of burner in burner in having under flame running status Flame stability data.Hot refer to burner in running status when having flame.
When the fume emission of the present invention is tested, first gas sampling probe is inserted in flue, then start burner heat State test device, now the hot test device of burner extract the flue gas in flue, through first time dust removal by filtration, then through band The sampling channel of heat tracing enters condensing filter water-dust removing device, finally enters flue gas analyzer, to an oxidation in flue gas Carbon (CO), nitric oxide (NOx) and percentage oxygen content (O2Composition %) is analyzed, and finally draws above-mentioned fume emission Measurement result, and show on the display screen
The flame holding test of the present invention, will installed in the glory hole of test furnace using USB3.0 industry cameras The video signal transmission industrial computer for collecting, video pictures present on the display screen, directly observe flame shape size, Color, variation tendency.Testing staff is avoided directly to face flame observation, safer, and very big be able to must be carried with complete monitoring High testing efficiency.
When the burner rating curve of the present invention is tested, burner enters hot operation, by power curve signals collecting Module collection chamber pressure, fuel flow rate, fuel pressure and fuel temperature signal send into industrial computer, through industrial computer data process After draw power.
Superior effect of the present invention is:
1) present invention is to be integrated with fume emission test, three performances that power curve is tested, flame holding is tested to refer to Target device, integrated level are high;
2) accuracy and high precision of present invention test;
3) present invention improves testing efficiency, can faster, more preferable must complete to test.
Description of the drawings
The Figure of description for constituting the part of the application is used for providing a further understanding of the present invention, and the present invention shows Meaning property embodiment and its illustrated for explaining the present invention, does not constitute inappropriate limitation of the present invention.In the accompanying drawings:
Fig. 1 is the schematic block circuit diagram of the present invention;
Fig. 2 is single stage type burner operation curve of the present invention and measuring point figure;
Fig. 3 is two-stage adjustable type of the present invention, Multi-stage regulating type or continuously adjusts formula burner operation curve and measuring point figure;
Label declaration in figure
1 gas sampling probe;2 sample gas transmission pipelines;
3 filters;4 dehumidifiers;
5 fine filters;6 barrier film anoxia pumps;
7 peristaltic pumps;8 prefilters;
9 flue gas analyzers;10 flue gas pressures tables;
11 flue-gas temperature tables;12 industrial computers and display screen;
13 industry cameras.
Specific embodiment
Embodiments of the invention are described in detail below in conjunction with accompanying drawing, but the present invention can be defined by the claims Implement with the multitude of different ways for covering.
Embodiments of the invention are described in detail below in conjunction with the accompanying drawings.
As shown in figure 1, the invention provides the hot test of the burner of a kind of discharge of integrated flue gas and power curve test Device, the hot test device of the burner include industrial computer, industrial computer and smoke signal acquisition module, power curve signals collecting Module, the connection of flame holding signal acquisition module, smoke signal collection mould receive the instruction that industrial computer sends, and burner is referred to The flue gas of fixed flue gas measuring point burning and exhausting carries out test analysis;The burning chamber pressure that power curve signal acquisition module will be gathered Power, fuel flow rate, fuel pressure and fuel temperature signal send into industrial computer, after industrial computer data process draw power curve Figure;Flame holding signal acquisition module passes through industry camera 13, in the position of the glory hole for testing boiler to flame Monitor in real time is carried out, video signal is sent into industrial computer, and is shown on screen.
Specified location of the flue gas measuring point installed in burner, filters water-dust removing by the condensation to flue gas and processes, The composition of carbon monoxide in flue gas, nitric oxide, percentage oxygen content is analyzed, fume emission data are measured.
Glory hole of the industry camera 13 installed in test furnace, by the video signal transmission industry control for collecting Machine, assumes video pictures on the display screen, directly the shape size of observation flame, color and variation tendency.
The power curve signal acquisition module collection chamber pressure, fuel flow rate, fuel pressure and fuel temperature letter Number send into industrial computer, through industrial computer data process after draw power.
When the fume emission of the present invention is tested, first have to insert a probe in flue, then start the hot test of burner Device, now the hot test device of burner can extract the flue gas in flue, through first time dust removal by filtration, then through band heat tracing Sampling channel enter the condensing filter water-dust removing of M&C Corp., finally enter flue gas analyzer, to an oxidation in flue gas Carbon (CO), nitric oxide (NOx), percentage oxygen content (O2Composition %) is analyzed, and finally show that above-mentioned fume emission is surveyed Amount result, and show on the display screen.Fume emission test catenation principle figure is as shown in Figure 1.
, according to Fig. 1 (flue is circle in figure) arrangement, specific requirement is as follows for test point:
(1) fume emission measurement point:It is arranged in flue, vertical with flow of flue gas direction, insertion depth is flue diameter 1/3 at, can not have air to leak into during test;
(2) flue pressure measurement point, is arranged in apart from flue gas analysis measuring point 0.15D, and the distance of distance test furnace rear wall is At 2D;
(3) smoke temperature measurement point, is arranged at flue pressure-measuring-point 0.15D.
The flame holding test of the present invention, will installed in the glory hole of test furnace using USB3.0 industry cameras The video signal transmission industrial computer for collecting, assumes video pictures on the display screen, can directly observe the shape of flame Size, color, variation tendency.Catenation principle figure is as shown in Figure 1, it is to avoid testing staff directly faces flame observation, safer, And testing efficiency very big can must be improve with complete monitoring.Flame holding is judged according to following steps during observation flame:
(1), when burner is run to each test point according to power curve, observation burner outlet flame root whether there is nothing Wave phenomenon, for oil burner,, in load adjustable extent, whether observation flame periphery black particle stream occurs for which;
(2), when burner is run to each test point according to power curve, the whether continuous normal combustion of observation flame is at least 10 minutes.
When the burner rating curve of the present invention is tested, burner enters hot operation, is gathered by signal acquisition module Chamber pressure, fuel flow rate, fuel pressure and fuel temperature signal send into industrial computer, after industrial computer data process draw work( Rate curve chart, as shown in Figure 2 and Figure 3.In figure, vertical coordinate chamber pressure is by signals collecting gained, and abscissa combustion power is by counting Gained is calculated, computational methods are as follows:
1. the heat outputting power calculation of gas burner
Can be calculated by any one in following two formula:
QN=0.278MN×Hi
QN=0.278VN×Hi
In formula:
QN- output thermal power, kW;
MNQuality (weight) stream of-(temperature is 273.15K, and pressure is 101.325kPa) dry combustion gas in normal conditions Amount, kg/h, the value is by signals collecting fuel flow rate gained;
VNThe volume flow of-(temperature is 273.15K, and pressure is 101.325kPa) dry combustion gas in normal conditions, m3/ h, The value is by signals collecting fuel flow rate gained;
Hi- combustion gas low heat valve, in formula (1), unit is MJ/kg;In formula (2), unit is MJ/m3, the value is by fuel Chemical examination unit is provided.
In fact, combustion gas is not in standard state during testing.Therefore, it is necessary to the result of actual measurement is repaiied Just.
When combustion gas is with quality (weight) as unit, quality (weight) flow can be modified by following formula:
When combustion gas is with volume as unit, volume flow can be modified by following formula:
MoWith VoMutually can change, formula is as follows:
M0=1.226 × V0×d
In above formula:
MoQuality (weight) flow under-standard state, kg/h;
Quality (weight) flow under M- test modes, kg/h;
VoVolume flow under-standard state, m3/h;
Volume flow under V- test modes, m3/h;
Pat- atmospheric pressures, hPa;
P- gaseous-pressures, hPa;
tg- fuel gas temperature, DEG C;
Density of the dry combustion gas of d- relative to dry air;
drDensity of-dry the calibrating gas relative to dry air.
2. oil burner heat outputting power calculation
Can be calculated by below equation:
QN=0.278B × Hi
In formula:
QN- output thermal power, kW;
B- fuel consumption, kg/h;
Hi- fuel oil low heat valves, MJ/kg;
As shown in Figure 2 and Figure 3, the concrete testing procedure of burner rating curve test is as follows:
The test of point 1:
(1) start burner, and by burner heat outputting power adjustments to maximum;
(2) supply voltage is adjusted to rated voltage;
(3) by chamber pressure to minima;
(4) flue gas O is measured2%, CO and NOxContent, and adjust the ratio of air and fuel oil, reach fume emission《Rule Then》Require;
(5) continuous service 20 minutes, observe the stability of flame.
The test of point 2:
(1) start burner, and by burner heat outputting power adjustments to rated value;
(2) supply voltage is adjusted to rated voltage;
(3) chamber pressure is to analog value (for the maximum of single stage type burner);
(4) flue gas O is measured2%, CO and NOxContent, and adjust the ratio of air and fuel oil, reach fume emission《Rule Then》Require;
(5) continuous service 20 minutes, observe the stability of flame.
The test of point 3:
(1) start burner, and by burner heat outputting power adjustments to minima;
(2) supply voltage is adjusted to rated voltage;
(3) by chamber pressure to maximum;
(4) flue gas O is measured2%, CO and NOxContent, and adjust the ratio of air and fuel oil, reach fume emission《Rule Then》Require;
(5) continuous service 20 minutes, observe the stability of flame.
The test of point 4:
(1) start burner, and by burner heat outputting power adjustments to minima;
(2) supply voltage is adjusted to rated voltage;
(3) by chamber pressure to minima (can be zero or negative pressure);
(4) flue gas O is measured2%, CO and NOxContent, and adjust the ratio of air and fuel oil, reach fume emission《Rule Then》Require;
(5) continuous service 10 minutes, observe the stability of flame.
The test of point 5
(1) start burner, and by burner heat outputting power adjustments to maximum;
(2) supply voltage is adjusted to rated voltage;
(3) by chamber pressure to minima (can be zero or negative pressure);
(4) flue gas O is measured2%, CO and NOxContent, and adjust the ratio of air and fuel oil, reach fume emission《Rule Then》Require;
(5) continuous service 10 minutes, observe the stability of flame.
The test of point 6
(1) start burner, and by burner heat outputting power adjustments to maximum;
(2) supply voltage is adjusted to rated voltage;
(3) by chamber pressure to maximum;
(4) flue gas O is measured2%, CO and NOxContent, and adjust the ratio of air and fuel oil, reach fume emission《Rule Then》Require;
(5) continuous service 20 minutes, observe the stability of flame.
Its midpoint 2, point 5 are single stage type, Multi-stage regulating type or continuously adjust formula burner;Point 6 is Multi-stage regulating type or company Continuous adjustable type burner.
The preferred embodiments of the present invention are the foregoing is only, the present invention is not limited to, for the skill of this area For art personnel, the present invention can have various modifications and variations.All within the spirit and principles in the present invention, made any repair Change, equivalent, improvement etc., should be included within the scope of the present invention.

Claims (4)

1. a kind of integrated flue gas discharge the hot test device with the burner of power curve test, it is characterised in that:The burner Hot test device includes industrial computer, industrial computer and smoke signal acquisition module, power curve signal acquisition module, flame stabilization Property signal acquisition module connection, smoke signal collection mould receives the instruction that sends of industrial computer, the flue gas measuring point specified by burner The flue gas of burning and exhausting carries out test analysis;Power curve signal acquisition module by gather chamber pressure, fuel flow rate, combustion Material pressure and fuel temperature signal send into industrial computer, after industrial computer data process draw power;Flame holding is believed Number acquisition module is carried out monitor in real time in the position of the glory hole of test boiler to flame, video is believed by photographic head Number industrial computer is sent into, and shown on screen.
2. integrated flue gas according to claim 1 discharge the hot test device with the burner of power curve test, and which is special Levy and be:Specified location of the flue gas measuring point installed in burner, filters water-dust removing by the condensation to flue gas and processes, right In flue gas, carbon monoxide, nitric oxide, the composition of percentage oxygen content are analyzed, and measure fume emission data.
3. integrated flue gas according to claim 1 discharge the hot test device with the burner of power curve test, and which is special Levy and be:Glory hole of the photographic head installed in test furnace, by the video signal transmission industrial computer for collecting, video Picture is presented on the display screen, directly the shape size of observation flame, color and variation tendency.
4. integrated flue gas according to claim 1 discharge the hot test device with the burner of power curve test, and which is special Levy and be:The power curve signal acquisition module collection chamber pressure, fuel flow rate, fuel pressure and fuel temperature signal Industrial computer is sent into, after industrial computer data process, draws power.
CN201610919990.8A 2016-10-21 2016-10-21 Integrated flue gas discharge hot test device with the burner of power curve test Pending CN106501452A (en)

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CN108318268A (en) * 2018-02-05 2018-07-24 上海焱晶燃烧设备检测有限公司 Integrated combustor performance and boiler energy efficiency testing device and test method
CN109520759A (en) * 2018-10-26 2019-03-26 南京航空航天大学 It is a kind of using aviation kerosine as the premix and pre-evaporation Bunsen burner corrosion chamber of fuel
CN112824859A (en) * 2019-11-20 2021-05-21 北京市公用事业科学研究所 Combustor performance test system and test method thereof
CN113063616A (en) * 2021-03-30 2021-07-02 辽宁科技大学 Device and method for testing angle of burner nozzle of top-combustion type hot blast stove

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108318268A (en) * 2018-02-05 2018-07-24 上海焱晶燃烧设备检测有限公司 Integrated combustor performance and boiler energy efficiency testing device and test method
CN109520759A (en) * 2018-10-26 2019-03-26 南京航空航天大学 It is a kind of using aviation kerosine as the premix and pre-evaporation Bunsen burner corrosion chamber of fuel
CN112824859A (en) * 2019-11-20 2021-05-21 北京市公用事业科学研究所 Combustor performance test system and test method thereof
CN113063616A (en) * 2021-03-30 2021-07-02 辽宁科技大学 Device and method for testing angle of burner nozzle of top-combustion type hot blast stove

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Application publication date: 20170315