CN108318268A - Integrated combustor performance and boiler energy efficiency testing device and test method - Google Patents
Integrated combustor performance and boiler energy efficiency testing device and test method Download PDFInfo
- Publication number
- CN108318268A CN108318268A CN201810110761.0A CN201810110761A CN108318268A CN 108318268 A CN108318268 A CN 108318268A CN 201810110761 A CN201810110761 A CN 201810110761A CN 108318268 A CN108318268 A CN 108318268A
- Authority
- CN
- China
- Prior art keywords
- boiler
- test
- efficiency
- steam
- water
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Classifications
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01M—TESTING STATIC OR DYNAMIC BALANCE OF MACHINES OR STRUCTURES; TESTING OF STRUCTURES OR APPARATUS, NOT OTHERWISE PROVIDED FOR
- G01M99/00—Subject matter not provided for in other groups of this subclass
- G01M99/002—Thermal testing
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01D—MEASURING NOT SPECIALLY ADAPTED FOR A SPECIFIC VARIABLE; ARRANGEMENTS FOR MEASURING TWO OR MORE VARIABLES NOT COVERED IN A SINGLE OTHER SUBCLASS; TARIFF METERING APPARATUS; MEASURING OR TESTING NOT OTHERWISE PROVIDED FOR
- G01D21/00—Measuring or testing not otherwise provided for
- G01D21/02—Measuring two or more variables by means not covered by a single other subclass
Landscapes
- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Regulation And Control Of Combustion (AREA)
Abstract
The present invention discloses a kind of integrated combustor performance and boiler energy efficiency testing device, it is integrated with industrial personal computer, multiple burner signal acquisition modules and boiler efficiency test module, industrial personal computer is connect with multiple burner signal acquisition modules, boiler efficiency test module respectively, the data of the data and the acquisition of boiler efficiency test module of multiple burner signal acquisition module acquisitions are received, industrial personal computer carries out boiler efficiency positive balance method of testing to data and back balance method of testing obtains boiler efficiency numerical value.It is an advantage of the invention that integrated level is high；Boiler efficiency test uses wireless transmission method, test device small volume easy to carry；Testing efficiency is high, and test result accuracy is high, precision is high.
Description
Technical field
The present invention relates to burner performance and boiler efficiency test technical field, more particularly to a kind of integrated combustor
Energy and boiler energy efficiency testing device and test method.
Background technology
Burner is one of the boiler core equipment that fuel combustion generates heat, and effect is that fuel arranged and air fill
Point mixing, be allowed in time fight stablize burning.It is widely used in civilian and industrial, is related to numerous sides of China's economy
Face, such as：Petrochemical industry, building materials metallurgy, metallurgical machinery, electric power highway etc..The measurement index of burner performance mainly has energy consumption
With efficiency of combustion, service life and safety etc., performance quality and quality use fuel-oil or fuel-gas boiler and oil field
The discharge of the energy consumption in heating furnace field, security performance and pollutant has direct influence.
The tool for burner performance test and equipment have much at present, as patent No. CN201410013940 is disclosed
A method of wind speed is tested automatically in coal-burning boiler cold conditions；Patent No. CN201520045677 discloses a kind of for coal
The burning of powder stove can be with the equipment of on-line real-time measuremen boiler combustion status parameter.These detection devices are all respective independent tests
Some parameter and performance, but the test for carrying out multiple performance cannot be synchronized, then the device that demand integration multiple performance is tested,
This is that the application needs the place improved emphatically.
Invention content
The technical problem to be solved by the present invention is to provide a kind of accurate integrated combustor multiple performance of measurement result
The device and its test method of test and boiler efficiency test.
In order to solve the above technical problem, the present invention provides a kind of integrated combustor performances and boiler efficiency test to fill
It sets, which is integrated with industrial personal computer, multiple burner signal acquisition modules and boiler efficiency test module, industrial personal computer point
It is not connect with multiple burner signal acquisition modules, boiler efficiency test module, receives multiple burner signal acquisition modules and adopt
Collection data and boiler efficiency test module acquisition data, industrial personal computer to data carry out boiler efficiency positive balance method of testing and
Back balance method of testing obtains boiler efficiency numerical value.
The boiler efficiency test module is equipped with and measures general purpose receiver, each with being arranged on burner and boiler
A measurement sensor communication, receives each signal for coming from burner and boiler, is sent to industrial personal computer.
The boiler is equipped with intake pressure sensor, inflow temperature sensor, discharge pressure sensor, leaving water temperature
Flue-gas temperature sensor, the flue gas emission sensing of sensor, quantity of circulating water sensor, furnace pressure sensor and boiler chimney
Device, flue pressure sensor, burner are equipped with fuel consumption sensor, and signal is uploaded to boiler energy by each sensor in real time
Imitate test module.
The test method of a kind of integrated combustor performance and boiler energy efficiency testing device, including boiler efficiency positive balance are surveyed
Examination method and back balance method of testing.
The boiler efficiency back balance method of testing, includes the following steps：
First step：Before test, a certain amount of fuel, including solid, liquids and gases are sampled, fuel is chemically examined
Analysis, will be in the very content input test device of the substances such as each element, molecule or moisture in analysis result；
Second step：When formal measurement, boiler efficiency test module receives in the flue that flue gas emission sensor is sent
Flue gas data analyze the ingredient of carbon monoxide in flue gas, nitrogen oxides, sulfur dioxide, percentage oxygen content, go forward side by side
Row is corresponding to be calculated；
Third step：Wait for boiler operatiopn to suitable load, and after the time of setting, industrial personal computer calculates row
Cigarette heat loss, gas are imperfect combustion heat loss, solid-unburning hot loss, radiation loss, heat loss due to sensible heat in slag,
And further calculate, obtain the efficiency test result of boiler；
The wherein calculation formula of boiler counter balancing method：η2=100- (q2+q3+q4+q5+q6)；
In formula：η2：Boiler back balance efficiency；q2：Flue gas loss；q3：Heat loss that gas is imperfect combustion；q4：Solid is not
Completely burned heat loss；q5：Radiation loss；q6：Heat loss due to sensible heat in slag.
The boiler efficiency positive balance method of testing refers to needed for boiler efficiency test module acquisition different type boiler
Sensor signal obtains the efficiency test result of boiler by correspondingly calculating.
The different type boiler efficiency test, including the efficiency test of wet steamer, hot-water boiler or deep fat carry
The efficiency test of the efficiency test of body boiler, the efficiency test of superheated steam boiler, electrically heated boiler.
The energy efficiency test method of the wet steamer, includes the following steps：
First step：Before test, pressure sensor is separately connected steam pressure measuring mouth, feed pressure measuring mouth；Temperature
Sensor connects feed temperature measuring mouth；Feedwater flow signal, fuel consumption signal access test device；Second step：Deng
Boiler operatiopn is waited for suitable load, and after every numerical stability, test device enters the official testing stage, and test device is certainly
It is dynamic to record each measuring point value, and by calculating, obtain boiler efficiency test result；Its calculation formula is：
In formula：η1：Boiler positive balance efficiency；Dgs：Steam boiler feedwater flow；hbq：Saturated vapor enthalpy；
hgs：Steam boiler water supply enthalpy；γ：The latent heat of vaporization；ω：Steam moisture；Gs：Boiler water takes when measuring steam moisture
Sample；B：Fuel consumption；Qr：Input heat.
The energy efficiency test method of the hot-water boiler or hot oil carrier boiler, includes the following steps：
First step：Before test, pressure sensor is separately connected intake pressure measuring mouth, discharge pressure measuring mouth；Temperature
Sensor is separately connected inflow temperature measuring mouth, leaving water temperature measuring mouth；Hot-water boiler circulating water flow signal, fuel consumption
It measures signal and accesses test device；
Second step：Wait for boiler operatiopn to suitable load, and after every numerical stability, test device enters formal
Test phase, test device automatically records each measuring point value, and by calculating, obtains boiler efficiency test result；It calculates public
Formula is as follows：
In formula：η1：Boiler positive balance efficiency；G：Hot-water boiler quantity of circulating water or hot oil carrier boiler recycle oil mass；hcs：
Hot-water boiler is discharged enthalpy or the fuel-displaced enthalpy of hot oil carrier boiler；hjs：Hot-water boiler water inlet enthalpy or hot oil carrier boiler oil inlet enthalpy；B：
Fuel consumption；Qr：Input heat.
The energy efficiency test method of the superheated steam boiler, includes the following steps：
First step：Before test, pressure sensor is separately connected steam pressure measuring mouth, feed pressure measuring mouth；Temperature
Sensor is separately connected superheat steam temperature measuring mouth, feed temperature measuring mouth；Feedwater flow signal, fuel consumption signal
Access test device；
Second step：Wait for boiler operatiopn to suitable load, and after every numerical stability, test device enters formal
Test phase, test device automatically records each measuring point value, and by calculating, finally obtains boiler efficiency test result；
1) calculation formula when feedwater flow is measured：
In formula：η1：Boiler positive balance efficiency；Dgs：Steam boiler feedwater flow；hgq：Superheated steam enthalpy；hgs：Steam copper
Stove water supply enthalpy；Gs：Boiler water sampling when measuring steam moisture；γ：The latent heat of vaporization；B：Fuel consumption；Qr：Input heat；
2) calculation formula when superheat steam flow is measured：
In formula：η1：Boiler positive balance efficiency；Dsc：Steam boiler output steam quantity；Gq：It measures steam moisture or overheat is steamed
Steam sampling amount when vapour salt content；hgq：Superheated steam enthalpy；hgs：Steam boiler water supply enthalpy；γ：The latent heat of vaporization；ω：Steam
Humidity；Gs：Boiler water sampling when measuring steam moisture；hbq：Saturated vapor enthalpy； B：Fuel consumption；Qr：Input heat.
The energy efficiency test method of the electrically heated boiler includes the efficiency for exporting hot-water boiler and exporting wet steamer
Test method, wherein output hot-water boiler includes the following steps：
First step：Before test, wireless pressure sensor is separately connected intake pressure measuring mouth, discharge pressure measuring mouth；
Temperature sensor is separately connected inflow temperature measuring mouth, leaving water temperature measuring mouth；Hot-water boiler circulating water flow signal, fuel
Consumption signal, electrically heated boiler power consumption signal access test device；
Second step：Wait for boiler operatiopn to suitable load, and after every numerical stability, test device enters formal
Test phase, test device automatically records each measuring point value, and by calculating, obtains boiler efficiency test result；It calculates public
Formula：
In formula：η1：Boiler positive balance efficiency；G：Hot-water boiler quantity of circulating water or hot oil carrier boiler recycle oil mass； hcs：
Hot-water boiler is discharged enthalpy or the fuel-displaced enthalpy of hot oil carrier boiler；hjs：Hot-water boiler water inlet enthalpy or hot oil carrier boiler oil inlet enthalpy；N：
Power consumption.
The energy efficiency test method of the output wet steamer, includes the following steps：
First step：Before test, pressure sensor is separately connected steam pressure measuring mouth, feed pressure measuring mouth；Temperature
Sensor connects feed temperature measuring mouth；Feedwater flow signal, fuel consumption signal, electrically heated boiler power consumption signal connect
Enter test device；
Second step：Wait for boiler operatiopn to suitable load, and after every numerical stability, test device enters formal
Test phase, test device automatically records each measuring point value, and by calculating, obtains boiler efficiency test result；It calculates public
Formula：
In formula：η1：Boiler positive balance efficiency；Dgs：Steam boiler feedwater flow；hbq：Saturated vapor enthalpy； hgs：Steam copper
Stove water supply enthalpy；γ：The latent heat of vaporization；ω：Steam moisture；Gs：Boiler water sampling when measuring steam moisture；N：Power consumption.
Test device of the present invention can not only carry out boiler efficiency test, also be integrated with burner cold conditions and hot a variety of
Performance test, integrated level are high.The test of burner cold conditions includes wind quantity test and safety time test, and wherein safety time is tested
It is tested including the test of preceding purge time, ignition security time test, main fire safety time test and flame-out safety time.Burning
The hot test of device includes flue gas emission test, the test of burner rating curve and flame holding test.Wherein flame-out control is defeated
Go out circuit in series in burner flame monitoring circuit.Flame holding test is monitored in real time to burner flame, will
The flame video signal transmission of acquisition video pictures is presented on the screen to industrial personal computer, and the shape of directly observation flame is big
Small, color, variation tendency avoid testing staff from directly facing flame observation and complete monitoring, and safer, testing efficiency is high.
Superior effect of the present invention is：
1) present invention is to be integrated with all properties test of burner, including the test of wind quantity test, safety time, flue gas
Emission test, the test of burner rating curve, flame holding test, also add boiler efficiency test, have very high collection
Cheng Du；
2) boiler efficiency test of the present invention uses wireless transmission method, test device small volume of the present invention, convenient for taking
Band；
3) present invention improves testing efficiency, and test result accuracy is high, precision is high.
Description of the drawings
The accompanying drawings which form a part of this application are used to provide further understanding of the present invention, of the invention
Illustrative embodiments and their description are not constituted improper limitations of the present invention for explaining the present invention.In the accompanying drawings：
Fig. 1 is the principle of the present invention block diagram；
Fig. 2 is the flow chart of boiler efficiency test of the present invention；
Fig. 3 is multiple sensing station figures that boiler efficiency test of the present invention is laid；
Fig. 4 is the imperfect combustion heat loss q of gas of the present invention3Choose table；
Fig. 5 is radiation loss q of the present invention5Choose table；
Fig. 6 is the relationship graph of boiler efficiency grade and efficiency of the present invention.
Specific implementation mode
The embodiment of the present invention is described in detail below in conjunction with attached drawing, but the present invention can be limited by claim
Fixed and covering multitude of different ways is implemented.
Describe bright the embodiment of the present invention in detail below in conjunction with the accompanying drawings.
Fig. 1 shows the functional block diagram of the embodiment of the present invention.As shown in Figure 1, the present invention provides a kind of integrated combustors
Performance and boiler energy efficiency testing device, the test device are integrated with industrial personal computer, multiple burner signal acquisition modules and boiler energy
Test module is imitated, industrial personal computer is connect with multiple burner signal acquisition modules, boiler efficiency test module respectively, is received multiple
The data of the data and the acquisition of boiler efficiency test module of the acquisition of burner signal acquisition module, industrial personal computer carry out pot to data
Stove efficiency positive balance method of testing and back balance method of testing obtain boiler efficiency numerical value.
Boiler efficiency test is the simple test that major parameter is carried out to Industrial Boiler, for quickly judging that boiler is practical
Operational energy efficiency situation.The test of boiler and its system should meet the following conditions：
1) operating status that boiler can be in safety within the scope of design conditions, thermal condition is stablized；
2) run, drip, leak phenomenon is not present in subsidiary engine normal operation, system；
3) fuel of same kind and quality is used during testing；
4) boiler and each point layout of auxiliary system meet the requirement of test outline.
The project of test has following items：Exhaust gas temperature tpy, DEG C；Excess air coefficient α at smoke evacuationpy；CO contains at smoke evacuation
Amount, % (ppm)；Enter furnace cooling air themperature t1k, DEG C；Fuel industry analysis (fuel As-received low level fever QNet, v, ar, kJ/kg)
Test the time of beginning and end.
Boiler efficiency test requires as follows：
The testing time of liquid fuel and Gas Fuel Boilers is no less than 0.5h, and flue gas measures no less than 5 times, between each
Every time equalization, test starts, at the end of each 1 time, for CO contents at excess air coefficient at exhaust gas temperature, smoke evacuation, smoke evacuation
Take arithmetic mean of instantaneous value as evaluation by test data.Boiler operatiopn operating mode thermal efficiency simple test number is 1 time.
The boiler efficiency test module is equipped with and measures general purpose receiver, each with being arranged on burner and boiler
A measurement sensor communication, receives each signal for coming from burner and boiler, is sent to industrial personal computer.
As shown in figure 3, the boiler is arranged on water inlet line equipped with intake pressure sensor 6 and front and back straight pipe
In two times of pipe diameters or so, inflow temperature sensor 5 is arranged on water inlet line and coolant-temperature gage is uniformly local, water outlet pressure
Force snesor 8 is arranged on outlet conduit and front and back straight pipe is in 2 times of pipe diameters or so, and leaving water temperature sensors 7 are arranged in
On outlet conduit and coolant-temperature gage is uniformly local, and quantity of circulating water sensor 10 is arranged on hot-water boiler water inlet line, burner hearth pressure
Force snesor 11 is arranged at the glory hole in the middle part of boiler, and specific location is suitably adjusted according to the length of flame；Boiler chimney
Flue-gas temperature sensor 2, flue gas emission sensor 4, flue pressure sensor 3, burner be equipped with fuel consumption sensor 9
Burner is arranged in on fuel channel, the measurement of each sensor real-time radio up-delivering signal to boiler efficiency test module
General purpose receiver 1.
As shown in Fig. 2, the present invention provides a kind of integrated combustor performance and the test sides of boiler energy efficiency testing device
Method, including boiler efficiency positive balance method of testing and back balance method of testing.
The boiler efficiency positive balance method of testing refers to needed for boiler efficiency test module acquisition different type boiler
Sensor signal obtains the efficiency test result of boiler by correspondingly calculating.
The different type boiler efficiency test, including the efficiency test of wet steamer, hot-water boiler or deep fat carry
The efficiency test of the efficiency test of body boiler, the efficiency test of superheated steam boiler, electrically heated boiler.
The energy efficiency test method of the wet steamer, includes the following steps：
First step：Before test, pressure sensor is separately connected steam pressure measuring mouth, feed pressure measuring mouth；Temperature
Sensor connects feed temperature measuring mouth；Feedwater flow signal, fuel consumption signal access test device；Second step：Deng
Boiler operatiopn is waited for suitable load, and after every numerical stability, test device enters the official testing stage, and test device is certainly
It is dynamic to record each measuring point value, and by calculating, obtain boiler efficiency test result；Its calculation formula is：
In formula：η1：Boiler positive balance efficiency；Dgs：Steam boiler feedwater flow；hbq：Saturated vapor enthalpy；
hgs：Steam boiler water supply enthalpy；γ：The latent heat of vaporization；ω：Steam moisture；Gs：Boiler water takes when measuring steam moisture
Sample；B：Fuel consumption；Qr：Input heat.
The energy efficiency test method of the hot-water boiler or hot oil carrier boiler, includes the following steps：
First step：Before test, pressure sensor is separately connected intake pressure measuring mouth, discharge pressure measuring mouth；Temperature
Sensor is separately connected inflow temperature measuring mouth, leaving water temperature measuring mouth；Hot-water boiler circulating water flow signal, fuel consumption
It measures signal and accesses test device；
Second step：Wait for boiler operatiopn to suitable load, and after every numerical stability, test device enters formal
Test phase, test device automatically records each measuring point value, and by calculating, obtains boiler efficiency test result；It calculates public
Formula is as follows：
In formula：η1：Boiler positive balance efficiency；G：Hot-water boiler quantity of circulating water or hot oil carrier boiler recycle oil mass；hcs：
Hot-water boiler is discharged enthalpy or the fuel-displaced enthalpy of hot oil carrier boiler；hjs：Hot-water boiler water inlet enthalpy or hot oil carrier boiler oil inlet enthalpy；B：
Fuel consumption；Qr：Input heat.
The energy efficiency test method of the superheated steam boiler, includes the following steps：
First step：Before test, pressure sensor is separately connected steam pressure measuring mouth, feed pressure measuring mouth；Temperature
Sensor is separately connected superheat steam temperature measuring mouth, feed temperature measuring mouth；Feedwater flow signal, fuel consumption signal
Access test device；
Second step：Wait for boiler operatiopn to suitable load, and after every numerical stability, test device enters formal
Test phase, test device automatically records each measuring point value, and by calculating, finally obtains boiler efficiency test result；
1) calculation formula when feedwater flow is measured：
In formula：η1：Boiler positive balance efficiency；Dgs：Steam boiler feedwater flow；hgq：Superheated steam enthalpy；hgs：Steam copper
Stove water supply enthalpy；Gs：Boiler water sampling when measuring steam moisture；γ：The latent heat of vaporization；B：Fuel consumption；Qr：Input heat；
2) calculation formula when superheat steam flow is measured：
In formula：η1：Boiler positive balance efficiency；Dsc：Steam boiler output steam quantity；Gq：It measures steam moisture or overheat is steamed
Steam sampling amount when vapour salt content；hgq：Superheated steam enthalpy；hgs：Steam boiler water supply enthalpy；γ：The latent heat of vaporization；ω：Steam
Humidity；Gs：Boiler water sampling when measuring steam moisture；hbq：Saturated vapor enthalpy； B：Fuel consumption；Qr：Input heat.
The energy efficiency test method of the electrically heated boiler includes the efficiency for exporting hot-water boiler and exporting wet steamer
Test method, wherein output hot-water boiler includes the following steps：
First step：Before test, wireless pressure sensor is separately connected intake pressure measuring mouth, discharge pressure measuring mouth；
Temperature sensor is separately connected inflow temperature measuring mouth, leaving water temperature measuring mouth；Hot-water boiler circulating water flow signal, fuel
Consumption signal, electrically heated boiler power consumption signal access test device；
Second step：Wait for boiler operatiopn to suitable load, and after every numerical stability, test device enters formal
Test phase, test device automatically records each measuring point value, and by calculating, obtains boiler efficiency test result；It calculates public
Formula：
In formula：η1：Boiler positive balance efficiency；G：Hot-water boiler quantity of circulating water or hot oil carrier boiler recycle oil mass； hcs：
Hot-water boiler is discharged enthalpy or the fuel-displaced enthalpy of hot oil carrier boiler；hjs：Hot-water boiler water inlet enthalpy or hot oil carrier boiler oil inlet enthalpy；N：
Power consumption.
The energy efficiency test method of the output wet steamer, includes the following steps：
First step：Before test, pressure sensor is separately connected steam pressure measuring mouth, feed pressure measuring mouth；Temperature
Sensor connects feed temperature measuring mouth；Feedwater flow signal, fuel consumption signal, electrically heated boiler power consumption signal connect
Enter test device；
Second step：Wait for boiler operatiopn to suitable load, and after every numerical stability, test device enters formal
Test phase, test device automatically records each measuring point value, and by calculating, obtains boiler efficiency test result；It calculates public
Formula：
In formula：η1：Boiler positive balance efficiency；Dgs：Steam boiler feedwater flow；hbq：Saturated vapor enthalpy； hgs：Steam copper
Stove water supply enthalpy；γ：The latent heat of vaporization；ω：Steam moisture；Gs：Boiler water sampling when measuring steam moisture；N：Power consumption.
The boiler efficiency back balance method of testing, includes the following steps：
First step：Before test, a certain amount of fuel, including solid, liquids and gases are sampled, fuel is chemically examined
Analysis, will be in the very content input test device of the substances such as each element, molecule or moisture in analysis result；
Second step：When formal measurement, boiler efficiency test module receives in the flue that flue gas emission sensor is sent
Flue gas data analyze the ingredient of carbon monoxide in flue gas, nitrogen oxides, sulfur dioxide, percentage oxygen content, go forward side by side
Row is corresponding to be calculated；
Third step：Wait for boiler operatiopn to suitable load, and after the time of setting, industrial personal computer calculates row
Cigarette heat loss, gas are imperfect combustion heat loss, solid-unburning hot loss, radiation loss, heat loss due to sensible heat in slag,
And further calculate, obtain the efficiency test result of boiler；
The wherein calculation formula of boiler counter balancing method：η2=100- (q2+q3+q4+q5+q6)；
In formula：η2：Boiler back balance efficiency；q2：Flue gas loss；q3：Heat loss that gas is imperfect combustion；q4：Solid is not
Completely burned heat loss；q5：Radiation loss；q6：Heat loss due to sensible heat in slag.
Wherein：1) heat loss due to exhaust gas q2：It pressesIt is calculated, for oil, gas m
=0.5, n=3.45；αpyIt is excess air coefficient at smoke evacuation, to coal, oil, calculation formula is as follows：
In formula, O2' it is O at smoke evacuation2%；CO' is CO% at smoke evacuation；H2' it is H at smoke evacuation2%；CmHn' it is at smoke evacuation
CmHn%；RO2' it is RO at smoke evacuation2%.
To gas, calculation formula is as follows：
tpyIt is flue-gas temperature at smoke evacuation, DEG C；t1kIt is the air themperature into stove, DEG C；
2) the imperfect combustion heat loss q of gas3It is chosen by Fig. 4 tables；
3) for oil-burning gas-fired boiler solid-unburning hot loss q4Equal to 0；
4) radiation loss q5：When boiler actual motion output is not less than the 75% of nominal output, radiation loss q5It can be direct
It is chosen by Fig. 5 tables；
When boiler actual motion output is less than the 75% of nominal output, radiation loss q5With the value of Fig. 5 tables according to following two
A formula is modified：
In formula：DscIt is output steam quantity, units/kg/h.
When boiler actual motion is contributed less than nominal output 30%, it is modified, can not measures by 30% output condition
When boiler output, practical contribute calculates by the 65% of nominal output.
5) heat loss due to sensible heat in slag q6：For oil-burning gas-fired boiler, q6It is 0；
Fig. 6 is the relationship graph of boiler efficiency grade and efficiency.
Multiple performance under test device of the present invention further includes burner cold conditions and is hot is tested, and includes air quantity under cold conditions
Test and safety time test, wherein safety time test includes the test of fore blow flyback time, ignition security time test, main fire
Safety time is tested and the test of flame-out safety time.
Industrial personal computer is connect with wind quantity test module, safety time test module, and safety time test module receives industrial personal computer
The safety time of burner is tested in the instruction sent out, and wind quantity test module is by the barometer of acquisition, air duct differential pressure
The signal of table and thermohygrometer is sent into industrial personal computer, and the airflow value in air duct is obtained after industrial computer data is handled.
The air quantity data signal transmission of acquisition to industrial personal computer is obtained air duct by wind quantity test module after industrial personal computer is handled
Airflow value.Wind quantity test is divided into circular air channel test, rectangular duct test and other air ducts and tests three kinds of tests.By air quantity
The signal acquisition module of test is placed on different location multi collect and is tested the differential pressure in air duct, environment temperature, ambient humidity, air
Each item data of pressure, industrial personal computer pass through the air quantity that each measuring point is calculated, are averaged to the air quantity of each measuring point and obtain wind
The final testing result of amount.
External five strand of safety time test module, per share is two core wires, wherein the input signal of wind turbine startup, igniting
Input signal, small fire input signal, big fire input signal are tests whether there is or not electric signal, by this four strand respectively with burner
The control power supply connection of wind turbine, ignition transformer, lighting valve (no lighting valve can connect small fire valve), main fire valve, two cores when connection
Line can be measured regardless of positive and negative anodes, voltage signal regardless of alternating current-direct current, and effective range is 30V-500V AC/DC.Flame-out control
Output loop processed need to be connected in burner flame monitoring circuit, according to timing condition, disconnect circuit in due course.
When safety time test module monitors each voltage signal, judge and follow the communication protocol of setting with
Industrial personal computer communicates, and shows that final result, measurement accuracy are ± 0.01 second on the screen.
Include flue gas emission test, the test of burner rating curve and flame holding test under hot.
Flue gas emission is tested, and is inserted a probe into flue first, extracts flue gas in flue, dedusting is filtered to it, then
Enter condensing filter water-dust removing by the sampling channel with heat tracing, finally enter flue gas analyzer, to the ingredient of flue gas
It is analyzed, and it will be shown on screen.
When burner rating curve is tested, burner enters hot operation, and burning chamber pressure is acquired by signal acquisition module
Power, fuel flow rate, fuel pressure and fuel temperature signal are sent into industrial personal computer, and power curve is obtained after industrial computer data is handled
Figure.
Flame holding is tested, and is observed and recorded to the flame of test furnace using USB3.0 industry cameras, and handle is adopted
The video signal transmission collected video pictures is presented on the screen to industrial personal computer, observes that the shape of flame is big on the screen
Small, color, variation tendency.Wherein flame-out output control loop is connected in burner flame monitoring circuit.With directly face fire
Flame observation is compared, and the flame holding test method of the application has the advantages that protect observer's health, personal safety,
Testing staff is avoided directly to face flame observation, it in addition can be with complete monitoring, to greatly improve testing efficiency.Observation
Flame holding is judged when flame according to the following steps：
When burner is run according to power curve to each test point, whether there is or not wave for observation burner outlet flame root
Phenomenon, for oil burner, in load adjustable extent, whether observation flame periphery there is black particle stream；
When burner is run according to power curve to each test point, the whether continuous normal combustion of observation flame at least 10
Minute.
Detecting step of the present invention is simple, and testing result is accurate, and precision is high, integrates multiple testing performance indexes.It is extremely suitable
Product export for burner manufacturer is examined and the detection of third party testing agency progress relevant item, has extensive
Application prospect.
The foregoing is merely the preferred embodiments of the present invention, are not intended to restrict the invention, for the skill of this field
For art personnel, the invention may be variously modified and varied.All within the spirits and principles of the present invention, any made by
Modification, equivalent replacement, improvement etc., should all be included in the protection scope of the present invention.
Claims (12)
1. a kind of integrated combustor performance and boiler energy efficiency testing device, it is characterised in that：The test device be integrated with industrial personal computer,
Multiple burner signal acquisition modules and boiler efficiency test module, industrial personal computer respectively with multiple burner signal acquisition modules,
Boiler efficiency test module connects, and the data and boiler efficiency test module for receiving multiple burner signal acquisition module acquisitions are adopted
The data of collection, industrial personal computer carries out boiler efficiency positive balance method of testing to data and back balance method of testing obtains boiler efficiency numerical value.
2. integrated combustor performance according to claim 1 and boiler energy efficiency testing device, it is characterised in that：The boiler
Efficiency test module is equipped with and measures general purpose receiver, is communicated with each measurement sensor being arranged on burner and boiler,
The each data for coming from burner and boiler are received, industrial personal computer is sent to.
3. integrated combustor performance according to claim 2 and boiler energy efficiency testing device, it is characterised in that：The boiler
Intake pressure sensor, inflow temperature sensor, discharge pressure sensor, leaving water temperature sensors, quantity of circulating water is equipped with to pass
Flue-gas temperature sensor, flue gas emission sensor, the flue pressure sensor of sensor, furnace pressure sensor and boiler chimney,
Burner is equipped with fuel consumption sensor, and signal is uploaded to boiler efficiency test module by each sensor in real time.
4. the test method of a kind of integrated combustor performance as described in claim 1 and boiler energy efficiency testing device, including pot
Stove efficiency positive balance method of testing and back balance method of testing.
5. the test method of integrated combustor performance according to claim 4 and boiler energy efficiency testing device, feature exist
In：The boiler efficiency back balance method of testing, includes the following steps：
First step：Before test, a certain amount of fuel, including solid, liquids and gases are sampled, fuel is subjected to assay,
It will be in the very content input test device of the substances such as each element, molecule or moisture in analysis result；
Second step：When formal measurement, boiler efficiency test module receives the flue gas in the flue that flue gas emission sensor is sent
Data analyze the ingredient of carbon monoxide in flue gas, nitrogen oxides, sulfur dioxide, percentage oxygen content, and carry out corresponding
Calculating；
Third step：Wait for boiler operatiopn to suitable load, and after the time of setting, industrial personal computer calculates exhaust gas heat loss
It loses, gas is imperfect combustion heat loss, solid-unburning hot loss, radiation loss, heat loss due to sensible heat in slag, and further
It calculates, obtains the efficiency test result of boiler；
The wherein calculation formula of boiler counter balancing method：η2=100- (q2+q3+q4+q5+q6)；
In formula：η2：Boiler back balance efficiency；q2：Flue gas loss；q3：Heat loss that gas is imperfect combustion；q4：Solid does not fire completely
Heat loss；q5：Radiation loss；q6：Heat loss due to sensible heat in slag.
6. the test method of integrated combustor performance according to claim 3 or 4 and boiler energy efficiency testing device, feature
It is：The boiler efficiency positive balance method of testing refers to the sensing needed for boiler efficiency test module acquisition different type boiler
Device signal obtains the efficiency test result of boiler by correspondingly calculating.
7. the test method of integrated combustor performance according to claim 6 and boiler energy efficiency testing device, feature exist
In：The different type boiler efficiency test, including the efficiency test of wet steamer, hot-water boiler or hot oil carrier boiler
Efficiency test, the efficiency test of superheated steam boiler, electrically heated boiler efficiency test.
8. the test method of integrated combustor performance according to claim 7 and boiler energy efficiency testing device, feature exist
In：The energy efficiency test method of the wet steamer, includes the following steps：
First step：Before test, pressure sensor is separately connected steam pressure measuring mouth, feed pressure measuring mouth；Temperature sensing
Device connects feed temperature measuring mouth；Feedwater flow signal, fuel consumption signal access test device；
Second step：Wait for boiler operatiopn to suitable load, and after every numerical stability, test device enters official testing rank
Section, test device automatically records each measuring point value, and by calculating, obtains boiler efficiency test result；
Its calculation formula is：
In formula：η1：Boiler positive balance efficiency；Dgs：Steam boiler feedwater flow；hbq：Saturated vapor enthalpy；
hgs：Steam boiler water supply enthalpy；γ：The latent heat of vaporization；ω：Steam moisture；Gs：Boiler water sampling when measuring steam moisture；B：
Fuel consumption；Qr：Input heat.
9. the test method of integrated combustor performance according to claim 7 and boiler energy efficiency testing device, feature exist
In：The energy efficiency test method of the hot-water boiler or hot oil carrier boiler, includes the following steps：
First step：Before test, pressure sensor is separately connected intake pressure measuring mouth, discharge pressure measuring mouth；Temperature sensing
Device is separately connected inflow temperature measuring mouth, leaving water temperature measuring mouth；Hot-water boiler circulating water flow signal, fuel consumption signal
Access test device；
Second step：Wait for boiler operatiopn to suitable load, and after every numerical stability, test device enters official testing rank
Section, test device automatically records each measuring point value, and by calculating, obtains boiler efficiency test result；
Its calculation formula is as follows：
In formula：η1：Boiler positive balance efficiency；G：Hot-water boiler quantity of circulating water or hot oil carrier boiler recycle oil mass；hcs：Water bath
Stove is discharged enthalpy or the fuel-displaced enthalpy of hot oil carrier boiler；hjs：Hot-water boiler water inlet enthalpy or hot oil carrier boiler oil inlet enthalpy；B：Fuel consumption
Amount；Qr：Input heat.
10. the test method of integrated combustor performance according to claim 7 and boiler energy efficiency testing device, feature exist
In：The energy efficiency test method of the superheated steam boiler, includes the following steps：
First step：Before test, pressure sensor is separately connected steam pressure measuring mouth, feed pressure measuring mouth；Temperature sensing
Device is separately connected superheat steam temperature measuring mouth, feed temperature measuring mouth；Feedwater flow signal, the access of fuel consumption signal are surveyed
Trial assembly is set；
Second step：Wait for boiler operatiopn to suitable load, and after every numerical stability, test device enters official testing rank
Section, test device automatically records each measuring point value, and by calculating, finally obtains boiler efficiency test result；
1) calculation formula when feedwater flow is measured：
In formula：η1：Boiler positive balance efficiency；Dgs：Steam boiler feedwater flow；hgq：Superheated steam enthalpy；hgs：Steam boiler water supply
Enthalpy；Gs：Boiler water sampling when measuring steam moisture；γ：The latent heat of vaporization；B：Fuel consumption；Qr：Input heat；
2) calculation formula when superheat steam flow is measured：
In formula：η1：Boiler positive balance efficiency；Dsc：Steam boiler output steam quantity；Gq：Measure steam moisture or superheated steam saliferous
Steam sampling amount when amount；hgq：Superheated steam enthalpy；hgs：Steam boiler water supply enthalpy；γ：The latent heat of vaporization；ω：Steam moisture；Gs：
Boiler water sampling when measuring steam moisture；hbq：Saturated vapor enthalpy；B：Fuel consumption；Qr：Input heat.
11. the test method of integrated combustor performance according to claim 7 and boiler energy efficiency testing device, feature exist
In：The energy efficiency test method of the electrically heated boiler includes the efficiency test side for exporting hot-water boiler and exporting wet steamer
Method, wherein output hot-water boiler includes the following steps：
First step：Before test, wireless pressure sensor is separately connected intake pressure measuring mouth, discharge pressure measuring mouth；Temperature
Sensor is separately connected inflow temperature measuring mouth, leaving water temperature measuring mouth；Hot-water boiler circulating water flow signal, fuel consumption
Signal, electrically heated boiler power consumption signal access test device；
Second step：Wait for boiler operatiopn to suitable load, and after every numerical stability, test device enters official testing rank
Section, test device automatically records each measuring point value, and by calculating, obtains boiler efficiency test result；
Its calculation formula：
In formula：η1：Boiler positive balance efficiency；G：Hot-water boiler quantity of circulating water or hot oil carrier boiler recycle oil mass；hcs：Water bath
Stove is discharged enthalpy or the fuel-displaced enthalpy of hot oil carrier boiler；hjs：Hot-water boiler water inlet enthalpy or hot oil carrier boiler oil inlet enthalpy；N：Power consumption.
12. the test method of integrated combustor performance according to claim 10 and boiler energy efficiency testing device, feature
It is：The energy efficiency test method of the output wet steamer, includes the following steps：
First step：Before test, pressure sensor is separately connected steam pressure measuring mouth, feed pressure measuring mouth；Temperature sensing
Device connects feed temperature measuring mouth；Feedwater flow signal, fuel consumption signal, the access test of electrically heated boiler power consumption signal
Device；
Second step：Wait for boiler operatiopn to suitable load, and after every numerical stability, test device enters official testing rank
Section, test device automatically records each measuring point value, and by calculating, obtains boiler efficiency test result；
Its calculation formula：
In formula：η1：Boiler positive balance efficiency；Dgs：Steam boiler feedwater flow；hbq：Saturated vapor enthalpy；hgs：Steam boiler water supply
Enthalpy；γ：The latent heat of vaporization；ω：Steam moisture；Gs：Boiler water sampling when measuring steam moisture；N：Power consumption.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810110761.0A CN108318268A (en) | 2018-02-05 | 2018-02-05 | Integrated combustor performance and boiler energy efficiency testing device and test method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810110761.0A CN108318268A (en) | 2018-02-05 | 2018-02-05 | Integrated combustor performance and boiler energy efficiency testing device and test method |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN108318268A true CN108318268A (en) | 2018-07-24 |
Family
ID=62902510
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201810110761.0A Pending CN108318268A (en) | 2018-02-05 | 2018-02-05 | Integrated combustor performance and boiler energy efficiency testing device and test method |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN108318268A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110553243A (en) * | 2019-08-30 | 2019-12-10 | 湖北圣信特种设备检测有限公司 | Boiler test analysis integrated equipment and test method |
Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103149043A (en) * | 2013-01-30 | 2013-06-12 | 浙江中烟工业有限责任公司 | Real-time monitoring system and monitoring method of heat efficiency of condensing gas boiler |
| CN104344852A (en) * | 2013-08-05 | 2015-02-11 | 中国石油化工股份有限公司 | Energy conservation diagnosing method and energy conservation diagnosing system for boiler heating system |
| CN106501452A (en) * | 2016-10-21 | 2017-03-15 | 中国特种设备检测研究院 | Integrated flue gas discharge hot test device with the burner of power curve test |
-
2018
- 2018-02-05 CN CN201810110761.0A patent/CN108318268A/en active Pending
Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103149043A (en) * | 2013-01-30 | 2013-06-12 | 浙江中烟工业有限责任公司 | Real-time monitoring system and monitoring method of heat efficiency of condensing gas boiler |
| CN104344852A (en) * | 2013-08-05 | 2015-02-11 | 中国石油化工股份有限公司 | Energy conservation diagnosing method and energy conservation diagnosing system for boiler heating system |
| CN106501452A (en) * | 2016-10-21 | 2017-03-15 | 中国特种设备检测研究院 | Integrated flue gas discharge hot test device with the burner of power curve test |
Non-Patent Citations (2)
| Title |
|---|
| 中华人民共和国国家质量监督检验检疫总局: "《GBT 10180-2017 工业锅炉热工性能试验规程》", 12 July 2017, 中国标准出版社 * |
| 本书汇编组: "《TSG特种设备安全技术规范汇编（2004-2008）压力管道·锅炉分册》", 31 December 2008, 浙江科学技术出版社 * |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110553243A (en) * | 2019-08-30 | 2019-12-10 | 湖北圣信特种设备检测有限公司 | Boiler test analysis integrated equipment and test method |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN102252784B (en) | System for monitoring boiler efficiency of thermal power station on line based on identification of calorific capacity of fire coal | |
| CN104699937A (en) | Boiler efficiency self-correction computing method based on flue gas testing | |
| CN102734782B (en) | Coal burning boiler energy efficiency monitoring method | |
| CN105276563A (en) | Method for soft measurement of smoke temperature of outlet of hearth based on real-time slagging condition of hearth | |
| CN110375289A (en) | A kind of coal-fired power station boiler monitoring system and its thermal efficiency test method | |
| CN110223007A (en) | A kind of boiler furnace air leak rate of air curtain calculation method | |
| CN106093336B (en) | A kind of online method for determining boiler combustion coal elements composition | |
| CN104915567B (en) | Cement clinker buring heat consumption, the thermal efficiency and coal-fired value real time monitoring method based on thermal equilibrium analysis | |
| CN105181515B (en) | Detect the method and system of coal dust firing dynamic characteristics in boiler furnace | |
| CN107861911A (en) | A kind of coal-fired power station boiler afterbody twin flue flue gas flow online soft sensor method | |
| CN110231184A (en) | A kind of Core Engine cabin fire full-scale trial device | |
| CN207007812U (en) | Smoke sampling device of coal-fired boiler of generator set | |
| CN108197723B (en) | Optimized energy-saving scheduling method for coal consumption and pollutant discharge of coal-electricity unit power supply | |
| CN112131517A (en) | Method for measuring and calculating low calorific value of garbage fired in waste incineration power plant | |
| CN110398399B (en) | Flue gas extraction analysis device and boiler chamber combustion monitoring system | |
| CN111589316A (en) | High-efficiency domestic gas real-time hydrogen-doping and heat value measuring system | |
| CN108318268A (en) | Integrated combustor performance and boiler energy efficiency testing device and test method | |
| CN106501452A (en) | Integrated flue gas discharge hot test device with the burner of power curve test | |
| CN109556749A (en) | A kind of high-temperature flue gas contact type temperature measuring device and its measurement method | |
| CN109655489B (en) | Method and device for metering standard coal consumption of coal-fired unit | |
| CN109559060A (en) | A kind of evaluation method that additive for fire coal is applied in station boiler | |
| CN103267771B (en) | Test based critical ignition temperature determination method | |
| CN205642624U (en) | Infrared thermodetector | |
| CN205844234U (en) | A kind of biomass bundling fuel combustion laboratory table | |
| CN211627272U (en) | Combustion quality characteristic testing device for solid fuel |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| RJ01 | Rejection of invention patent application after publication |
Application publication date: 20180724 |
|
| RJ01 | Rejection of invention patent application after publication |