CN101654860A - Padding type yarn continuous mercerizing bleaching and dyeing process and device thereof - Google Patents
Padding type yarn continuous mercerizing bleaching and dyeing process and device thereof Download PDFInfo
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- CN101654860A CN101654860A CN200910034503A CN200910034503A CN101654860A CN 101654860 A CN101654860 A CN 101654860A CN 200910034503 A CN200910034503 A CN 200910034503A CN 200910034503 A CN200910034503 A CN 200910034503A CN 101654860 A CN101654860 A CN 101654860A
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Abstract
The invention relates to a padding type yarn continuous mercerizing bleaching and dyeing process and a device thereof. The process comprises the steps of balling, continuously mercerizing bleaching, washing with water, drying, cold rolling, soaping drying, and wrapping up. The device comprises a ball warping machine, a mercerizing bleaching unit, a cold rolling unit and a soaping drying unit. Themercerizing bleaching unit comprises a mercerizing padding machine, a first water washing device, a bleaching padding machine, a second water washing device and a drying cylinder. The cold rolling unit comprises an evenness calender and a cold rolling device. The soaping drying unit comprises a soaping machine, a dryer and a wrapping-up device. The process is the continuous manufacturing technique, with the advantages of high production efficiency, less sewage discharged, energy saving and low manufacturing cost. The cost of one ton of dyed yarn is only 8000 to 10000 RMB. With softness, comfortable feels and high added value, the manufactured dyed yarn is bright in color and meets the market demand.
Description
Technical field
The present invention relates to the dyeing and the apparatus field thereof of yarn, especially a kind of padding type yarn continuous mercerizing bleaching and dyeing process and equipment thereof.
Background technology
Be applied in people's the life along with cotton products are more and more, the performance of cotton progressively is familiar with by people and is understood, the glossiness of cotton how, flexibility how, whether color and luster vivid is the main performance index of check cotton products.Traditional yarn dyeing technology, whole technical process are not serialization production, and wherein important procedures such as mercerising, bleaching and dyeing are all separately handled on Special Equipment, and operation is various, and production efficiency is low.Such as in this procedure prior art of bleaching three kinds of bleaching methods being arranged, there is the dye vat of employing to soak and floats, generally be to bleach 30 minutes down at 100～105 ℃, the sewage of generation is more; Have and adopt cold rolling heap bleaching, expect that from pad dyeing the whole process of cold dome is consuming time longer, be generally summer more than 12 hours, be more than 24 hours winter; Adopt steam method in addition, generally need 1～1.5 hour.Generally speaking, whole technology is consuming time longer, and it is more to produce sewage, processes dyed yarn per ton and produces 300～400 tons in sewage, and production efficiency is low, and production cost is higher, and dyed yarn per ton needs 40000-45000 unit.Therefore need a kind of dyeing and equipment thereof of serialization to enhance productivity, reduce production costs.
Summary of the invention
The technical problem to be solved in the present invention is: in order to solve discontinuousization of traditional handicraft, problems such as production efficiency is low, production cost height provide a kind of padding type yarn continuous mercerizing bleaching and dyeing process and equipment thereof.
The technical solution adopted for the present invention to solve the technical problems is: a kind of padding type yarn continuous mercerizing bleaching and dyeing process has following processing step successively: the ball warp balling-up: with the ball warp machine under equal tension with the reciprocal screw winding of pencil yarn on axle; Continuous mercerizing bleaching: the pencil yarn that conveying is come immerses and carries out double normal temperature in the mercerising working solution and pad, and then carries out 70 ℃ hot water wash; Pad continuously under 90 ℃～95 ℃, carrying out at least 4 times in the pencil yarn immersion bleaching working solution afterwards, guarantee that bleaching time reaches 10min
Washing: carry out together 90 ℃ hot water wash after the bleaching, then carry out one normal temperature washing again, adding 2g/L's when normal temperature wash except that the oxygenase deoxygenation; Oven dry: then the drying device is dried processing to the pencil yarn; Cold rolling heap: through evenness calender under 25 ℃ to pencil yarn pad dyeing material, afterwards at cold dome on the cold dome device more than 10 hours, make its reaction fixation; The oven dry of soaping: the pencil yarn behind the cold dome is soaped successively and dried processing; Rolling: after the wrap-up rolling.
Contain caustic soda that concentration is 260g/L and the glazing bleeding agent of 1g/L in the described mercerising working solution.
The H that contains 2～10g/L in the described bleaching working solution
2O
2, the waterglass of 10～20g/L, the caustic soda of 10g/L, the horse third of 0～5g/L and the alkali-resistant penetrant of 1～5g/L.
Used H when first and second time padded in the bleaching working solution
2O
2Concentration is 10g/L, H when padding for the third time
2O
2Concentration is 4g/L, H when padding for the 4th time
2O
2Concentration is 2g/L.
In described continuous mercerizing bleaching process, all need be after padding through storing up the yarn operation together at every turn.
A kind of padding type yarn continuous mercerizing bleaching dyeing installation, be disposed with ball warp machine, mercerising bleaching unit, cold rolling heap unit and the oven dry unit of soaping, mercerising bleaching unit is arranged in order by mercerizing padder, first water washing device, bleaching padder, second water washing device and drying cylinder to be formed, cold rolling heap unit has evenness calender and cold dome device successively, and the oven dry unit of soaping is arranged in order by soaper, drying unit and wrap-up to be formed.
Have the twice mercerising in the mercerizing padder and pad groove, the per pass mercerising pads the groove top and is equipped with the storage creel.
Have the bleaching of at least four roads in the bleaching padder and pad groove, the per pass bleaching is padded the groove top and is equipped with the storage creel, the outer common decatize lid that covers a sealing of all storage creels.
The invention has the beneficial effects as follows: this technology is continuous production technology, the production efficiency height, sewage is less in the production process, saves the energy, and production cost is low, dyed yarn cost per ton only needs 8000～10000 yuan, and the dyed yarn color and luster of making is vivid, and softness is good, and feel is comfortable, the added value height, the demand in adaptation market.
Description of drawings
The present invention is further described below in conjunction with drawings and Examples.
Fig. 1 is a ball warp balling-up process schematic diagram of the present invention.
Fig. 2 be among the present invention continuous mercerizing bleaching to pad dyeing material process schematic diagram.
Fig. 3 is a cold dome process schematic diagram.
Fig. 4 is soap oven dry and wrapup procedure schematic diagram.
Wherein: 1. ball warp machine, 2. mercerizing padder, 3. first water washing device, 4. bleaching padder, 5. second water washing device, 6. drying cylinder, 7. evenness calender, 8. cold dome device, 9. soaper, 10. drying unit, 11. wrap-up, 12. mercerisings pad groove, 13. storage creels, 14. groove is padded in bleaching, 15. decatizes lid.
The specific embodiment
Shown in Fig. 1,2,3,4, a kind of padding type yarn continuous mercerizing bleaching and dyeing process has following processing step successively: the ball warp balling-up: with ball warp machine 1 under equal tension with the reciprocal screw winding of pencil yarn on axle; Continuous mercerizing bleaching: the pencil yarn that conveying is come immerses and carries out double normal temperature in the mercerising working solution of the glazing bleeding agent that contains caustic soda that concentration is 260g/L and 1g/L and pad, and then carries out 70 ℃ hot water wash; Pad continuously under 90 ℃～95 ℃, carrying out at least 4 times in the pencil yarn immersion bleaching working solution afterwards, contain the H of 2～10g/L in the bleaching working solution
2O
2, the waterglass of 10～20g/L, the caustic soda of 10g/L, the horse third of 0～5g/L and the alkali-resistant penetrant of 1～5g/L, guarantee that bleaching time reaches 1Omin, used H when wherein first and second time padded in the bleaching working solution
2O
2Concentration is 10g/L, H when padding for the third time
2O
2Concentration is 4g/L, H when padding for the 4th time
2O
2Concentration is 2g/L; Washing: carry out together 90 ℃ hot water wash after the bleaching, then carry out one normal temperature washing again, adding 2g/L's when normal temperature wash except that the oxygenase deoxygenation; Oven dry: then 10 pairs of pencil yarns of drying device are dried processing; Cold rolling heap: through evenness calender 7 under 25 ℃ to pencil yarn pad dyeing material, afterwards at cold dome on the cold dome device 8 more than 10 hours, make its reaction fixation; The oven dry of soaping: the pencil yarn behind the cold dome is soaped successively and dried processing; Rolling: after wrap-up 11 rollings.
As Fig. 1,2,3, shown in 4, a kind of padding type yarn continuous mercerizing bleaching dyeing installation, be disposed with ball warp machine 1, mercerising bleaching unit, the cold rolling heap unit and the oven dry unit of soaping, mercerising bleaching unit is by mercerizing padder 2, first water washing device 3, bleaching padder 4, second water washing device 5 and drying cylinder 6 are arranged in order composition, cold rolling heap unit has evenness calender 7 and cold dome device 8 successively, soap the oven dry unit by soaper 9, drying unit 10 and wrap-up 11 are arranged in order composition, have the twice mercerising in the mercerizing padder 2 and pad groove 12, the per pass mercerising pads groove 12 tops and is equipped with storage creel 13, have the bleaching of at least four roads in the bleaching padder 4 and pad groove 14, the per pass bleaching is padded groove 14 tops and is equipped with storage creel 13, setting up storage creel 13 is to react by yarn in order to leave time enough, and groove 14 tops are padded in bleaching, and all store up creels 13 outer common decatize lids 15 that cover a sealing, are to remain on 90～95 ℃ in order to ensure the temperature of bleaching.
The whole technology serialization of the present invention, and be furnished with corresponding continuous production device, therefore give birth to Product efficient height, the production cost height, and compare like product on the market, the dyed yarn that this technology is made Lovely luster, flexibility is good, and the added value height should close the demand in market, has preferably city The field prospect.
Claims (9)
1. padding type yarn continuous mercerizing bleaching and dyeing process is characterized in that having following processing step successively:
(1) ball warp balling-up: with the ball warp machine under equal tension with the reciprocal screw winding of pencil yarn on axle;
(2) continuous mercerizing bleaching: the pencil yarn that conveying is come immerses and carries out double normal temperature in the mercerising working solution and pad, and then carries out 70 ℃ hot water wash; Pad continuously under 90 ℃～95 ℃, carrying out at least 4 times in the pencil yarn immersion bleaching working solution afterwards, guarantee that bleaching time reaches 10min;
(3) washing: carry out together 90 ℃ hot water wash after the bleaching, then carry out one normal temperature washing again, adding 2g/L's when normal temperature wash except that the oxygenase deoxygenation;
(4) oven dry: then the drying device is dried processing to the pencil yarn;
(5) cold rolling heap: through evenness calender under 25 ℃ to pencil yarn pad dyeing material, afterwards at cold dome on the cold dome device more than 10 hours, make its reaction fixation;
(6) oven dry of soaping: the pencil yarn behind the cold dome is soaped successively and dried processing;
(7) rolling: after the wrap-up rolling.
2. a kind of padding type yarn continuous mercerizing bleaching and dyeing process according to claim 1 is characterized in that: containing concentration in the described mercerising working solution is the caustic soda of 260g/L and the silkete penetrating agent of 1g/L.
3. a kind of padding type yarn continuous mercerizing bleaching and dyeing process according to claim 1 is characterized in that: the H that contains 2～10g/L in the described bleaching working solution
2O
2, the waterglass of 10～20g/L, the caustic soda of 10g/L, the horse third of 0～5g/L and the alkali-resistant penetrant of 1～5g/L.
4. a kind of padding type yarn continuous mercerizing bleaching and dyeing process according to claim 3 is characterized in that: used H when first and second time padded in the bleaching working solution
2O
2Concentration is 10g/L, H when padding for the third time
2O
2Concentration is 4g/L, H when padding for the 4th time
2O
2Concentration is 2g/L.
5. a kind of padding type yarn continuous mercerizing bleaching and dyeing process according to claim 1 is characterized in that: in described continuous mercerizing bleaching process, and all need be after padding through storing up the yarn operation together at every turn.
6. a padding type yarn continuous mercerizing bleaching dyeing installation is characterized in that; Be disposed with ball warp machine, mercerising bleaching unit, cold rolling heap unit and the oven dry unit of soaping, mercerising bleaching unit is arranged in order by mercerizing padder, first water washing device, bleaching padder, second water washing device and drying cylinder to be formed, cold rolling heap unit has evenness calender and cold dome device successively, and the oven dry unit of soaping is arranged in order by soaper, drying unit and wrap-up to be formed.
7. padding type yarn continuous mercerizing bleaching dyeing installation according to claim 6 is characterized in that: have the twice mercerising in the described mercerizing padder and pad groove, the per pass mercerising pads the groove top and is equipped with the storage creel.
8. padding type yarn continuous mercerizing bleaching dyeing installation according to claim 6 is characterized in that: have the bleaching of at least four roads in the described bleaching padder and pad groove, the per pass bleaching is padded the groove top and is equipped with the storage creel.
9. padding type yarn continuous mercerizing bleaching dyeing installation according to claim 8 is characterized in that: the outer common decatize lid that covers a sealing of all storage creels of groove top is padded in described bleaching.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN200910034503A CN101654860A (en) | 2009-08-31 | 2009-08-31 | Padding type yarn continuous mercerizing bleaching and dyeing process and device thereof |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN200910034503A CN101654860A (en) | 2009-08-31 | 2009-08-31 | Padding type yarn continuous mercerizing bleaching and dyeing process and device thereof |
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| CN101654860A true CN101654860A (en) | 2010-02-24 |
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| CN200910034503A Pending CN101654860A (en) | 2009-08-31 | 2009-08-31 | Padding type yarn continuous mercerizing bleaching and dyeing process and device thereof |
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Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102174736A (en) * | 2011-01-24 | 2011-09-07 | 潮州市金嘉德服饰有限公司 | Method for preparing billet yarns into color yarns |
| CN106939515A (en) * | 2017-04-28 | 2017-07-11 | 浙江鑫兰纺织有限公司 | The preparation of ball warp mercerization and efficient silkete penetrating agent in a kind of denim fabric production |
| CN108560171A (en) * | 2018-03-30 | 2018-09-21 | 杨立新 | Multifunctional bulk fiber continuous dyeing machine and its colouring method |
| CN109972322A (en) * | 2019-03-30 | 2019-07-05 | 安徽咏鹅家纺股份有限公司 | A kind of spinning yarn rapid bleach device |
| CN114263003A (en) * | 2022-01-04 | 2022-04-01 | 广东德博仕工业有限公司 | Open width cold stack bleaching machine |
-
2009
- 2009-08-31 CN CN200910034503A patent/CN101654860A/en active Pending
Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102174736A (en) * | 2011-01-24 | 2011-09-07 | 潮州市金嘉德服饰有限公司 | Method for preparing billet yarns into color yarns |
| CN102174736B (en) * | 2011-01-24 | 2013-05-01 | 潮州市金嘉德服饰有限公司 | Method for preparing billet yarns into color yarns |
| CN106939515A (en) * | 2017-04-28 | 2017-07-11 | 浙江鑫兰纺织有限公司 | The preparation of ball warp mercerization and efficient silkete penetrating agent in a kind of denim fabric production |
| CN106939515B (en) * | 2017-04-28 | 2019-04-02 | 浙江鑫兰纺织有限公司 | The preparation of ball warp mercerization and efficient silkete penetrating agent in a kind of production of denim fabric |
| CN108560171A (en) * | 2018-03-30 | 2018-09-21 | 杨立新 | Multifunctional bulk fiber continuous dyeing machine and its colouring method |
| CN109972322A (en) * | 2019-03-30 | 2019-07-05 | 安徽咏鹅家纺股份有限公司 | A kind of spinning yarn rapid bleach device |
| CN109972322B (en) * | 2019-03-30 | 2021-06-08 | 安徽咏鹅家纺股份有限公司 | Quick bleaching device of spinning yarn |
| CN114263003A (en) * | 2022-01-04 | 2022-04-01 | 广东德博仕工业有限公司 | Open width cold stack bleaching machine |
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Open date: 20100224 |