CN101649516B - Silk-coating method for PVC/PU coating polyester industrial yarns and device thereof - Google Patents
Silk-coating method for PVC/PU coating polyester industrial yarns and device thereof Download PDFInfo
- Publication number
- CN101649516B CN101649516B CN2009101010103A CN200910101010A CN101649516B CN 101649516 B CN101649516 B CN 101649516B CN 2009101010103 A CN2009101010103 A CN 2009101010103A CN 200910101010 A CN200910101010 A CN 200910101010A CN 101649516 B CN101649516 B CN 101649516B
- Authority
- CN
- China
- Prior art keywords
- coating
- silk
- thread
- polyester industrial
- pvc
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
Images
Landscapes
- Treatments For Attaching Organic Compounds To Fibrous Goods (AREA)
- Laminated Bodies (AREA)
Abstract
The invention discloses a silk-coating method for PVC/PU coating polyester industrial yarns and a device thereof. The method comprises the following steps: using polyester industrial yarns as raw materials and a core layer structure; adopting a PVC-coating adhesive as a surface structure; dipping the polyester industrial yarns in the PVC-coating adhesive so that the adhesive is stuck to the silk; extruding the silk; scraping the adhesive; then, winding the silk in a spiral shape and baking; and drying, cooling the dried silk by cold air and coiling so that the coating adhesive is deeply permeated and coated on the core layer structure to form the silk of the coating polyester industrial yarns. The composite silk material has the advantages of high strength, good toughness, corrosion resistance, aging resistance, and the like. A melting point of PVC, PU or PE coating adhesive on the surface is lower than that of core-layer polyester yarns, woven fabrics in a stretching state are baked at high temperature or thermally rolled, shaped and processed, and warp yarns and weft yarns are melted and fused by the coating adhesive so that mesh fabrics are integrally smooth and stiff and meshes are uniform and stable.
Description
Technical field
The present invention relates to a kind of silk thread coating process and equipment thereof of PVC/PU coating polyester industrial silk.
Background technology
That polyester industrial yarn is meant is high-strength, the terylene industrial long filament at thick dawn, and its fiber number generally is not less than 550dtex.Can be divided into high-strength flatness type (common standard type), the low shrinkage type of high mould, high intensity low shrinkage type, active form according to its performance.The low shrinkage type polyester industrial yarn of wherein high mould has the trend that progressively replaces common standard type polyester industrial yarn owing to have premium properties such as fracture strength is big, elastic modelling quantity is high, percentage elongation is low, resistance to impact is good in tire and mechanical rubber; High-strength flatness type polyester industrial yarn has high strength, low elongation, high-modulus, dry-hot shrinkage than characteristics such as height, main at present warp and the safety belt for vehicle, conveyer belt as tire cord and conveyer belt, canvas; High intensity low shrinkage type polyester industrial yarn is because the after-contraction of being heated is little, its fabric or the rubber that is made into have good DIMENSIONAL STABILITY and heat-resistant stability, can absorb impact load, and have the characteristics of polyamide fibre softness, be mainly used in coated fabric (advertising lamp box cloth etc.), conveyer belt parallel etc.; The active form polyester industrial yarn is a kind of novel industry silk, and it and rubber, PVC and PU have good affinity, can simplify subsequent machining technology, and improve Products Quality greatly.
Polyester industrial yarn production technology development course polyester industrial yarn production technology has experienced conventional spinning, drawing-off two-step method to high speed spinning, drawing-off one-step method, because one-step method more can be saved cost effectively, and is widely accepted.In recent years, for improving the quality of products, further reducing production costs, one-step method production process also carries out a large amount of technological transformations, for example: adopt continous mode solid phase polycondensation tackify technology, flexible melt tackify directly to spin industry silk technology and in polyester device, set up one or more terminal polymeric kettles and reach the purpose that improves the polyester fondant inherent viscosity, for solid technical foundation has been established in the appearance of polyester industrial yarn new product, the low shrinkage type terylene industrial yarn quality of particularly high mould has increased significantly, and model change speed is accelerated greatly.
PVC is a polyvinyl chloride, is a kind of macromolecular material that uses a chlorine atom to replace a hydrogen atom in the polyethylene.Its true qualities are that little yellow is translucent, and are glossy.Transparency is better than polyethylene, polyphenyl alkene, is worse than polystyrene, with the auxiliary dosage difference, is divided into soft, PVC-U, and soft goods is gentle and tough, and feel is sticking, and the hardness of boardy product is higher than low density polyethylene (LDPE), and is lower than polypropylene, albinism can occur at the flexion place.Present fibre coating technique both domestic and external only limits to the coating of glass fibre; And singly say coating technology, just have only the coating technology of fabric face.Present coating technology more applications is in the manufacturing of component of machine and the application of medical science aspect, and fails well to be utilized and develop in textile industry.Now, countries in the world have all been classified the development of coating process as great development in science and technology project.
Summary of the invention
In order to address the above problem, the object of the present invention is to provide a kind of silk thread coating process and equipment thereof of PVC/PU coating polyester industrial silk, compound (1) silk thread material of the present invention has intensity height, good toughness, characteristics such as corrosion-resistant, anti-aging.Simultaneously, the PVC on surface or the PU coating adhesive fusing point terylene thread that is lower than sandwich layer, fabric be made into after under the extended state high temperature bake or rolling and molding processing, can make graticule at overlapping generation coating adhesive hot melt adhesive, screen cloth fabric overall leveling is stiffening, and mesh is uniform and stable.
For reaching above-mentioned purpose, the present invention adopts following technical scheme:
A kind of silk thread coating process of PVC/PU coating polyester industrial silk, with polyester industrial yarn and PVC/PU/PE coating adhesive is raw material, adopt polyester industrial yarn as core, adopt coating adhesive, the polyester industrial yarn synnema is combined into the skin-core structure monofilament through coating as the cortex material.Specific embodiment is, polyester industrial yarn is flooded kiss-coating make silk thread band glue in polyvinyl chloride coating adhesives such as (PVC), push frictioning behind the silk thread band glue, twine with 15-35mm spacing helical form then and bake, baking temperature 190-210 ℃, through after the blowing cooling and batching, make the coating adhesive depth of penetration be coated on the silk thread that forms the coating polyester industrial silk on the core structure again.
Described coating adhesive also can adopt polyurethane PU or polythene PE to substitute.
Add nanoscale ZiO in the described coating adhesive
2In antiultraviolet age resister, phosphorus flame retardant or the ecological safety pest repellant one or more.
Described nanoscale ZiO
2The antiultraviolet age resister is commercially available active nano zinc oxide, more than zinc content 95% reaches, is synthetic fiber silk thread or fabric age resister main component, has antiultraviolet and sun-resistant function.
Described phosphorus flame retardant is commercially available ammonium polyphosphate, and molecular formula is (NH
4PO
3) n.
Described ecological safety pest repellant is the natural pest repellant of commercially available BIO-X, is to refine the pure natural pest repellant that forms by plants such as edible capsicum, garlics can in environment, survive by smell volatilization control mosquito, insect, but to the person poultry harmless.
A kind of silk thread coating apparatus of PVC/PU coating polyester industrial silk comprises the coating machine frame, and industry silk bobbin is installed on the coating machine frame successively, coating adhesive groove, the infrared tube that bakes of electricity, cooler bin, groove drum work beam, the compound terylene thread bobbin of coating; Wherein between industry silk bobbin and the coating adhesive groove first thread guide and second thread guide are installed successively; Coating adhesive groove top is provided with the composite groove of coating adhesive, and is provided with the 3rd thread guide in the coating adhesive groove; Coating adhesive groove and infrared the baking of electricity are equipped with the 4th thread guide, boundling doctor kiss coater and the 5th thread guide successively between the tube; Infrared the baking between tube and the cooler bin of electricity is equipped with the 6th thread guide; Cooler bin is provided with air blast, between cooler bin and groove drum work beam, the compound terylene thread bobbin of coating the finishing thread guide is installed.
In the described coating adhesive groove agitator is installed; In the composite groove of coating adhesive agitator is installed.
Described first thread guide, second thread guide, the 3rd thread guide, the 4th thread guide, the 5th thread guide, the 6th thread guide, the boundling doctor kiss coater, the electricity infrared bake the tube and finishing thread guide surface all scribble polytetrafluoroethylene (PTFE).
The invention has the beneficial effects as follows: compound (1) silk thread material of the present invention has intensity height, good toughness, characteristics such as corrosion-resistant, anti-aging.Simultaneously, the PVC on surface or the PU coating adhesive fusing point terylene thread that is lower than sandwich layer, fabric be made into after under the extended state high temperature bake or rolling and molding processing, can make graticule at overlapping generation coating adhesive hot melt adhesive, screen cloth fabric overall leveling is stiffening, and mesh is uniform and stable; According to the purposes needs, also can realize mosquito dispersing, uvioresistant, specific function such as fire-retardant by adding functional additive.
Widespread usage is in following field:
(1) sunshade net
Be mainly used in large-scale hotel, hotel and meeting, physical culture, leisure venue etc. and see that usually the Room institute that is made into automatic curtain, balcony glass weigh down large tracts of land printing opacity sunshade such as curtain or anti-mosquitos and flies flies into.Require material and works to have the water of refusing, anti-aging, uvioresistant and function such as fire-retardant.
(2) seat-cover fabric
Main grandly be used for flexible Ventilating chairs (cool chair) such as stadiums, open-air outdoor bathing place, high-grade movie theatre, conference centre, and seat cushions, require material to have functions such as the water of refusing, antifouling, corrosion-resistant, antibiotic, anti-aging, anti-ultraviolet radiation.
(3) insect protected bird prevention net
Be high-strength ageing-resistant novel agricultural booth, the chamber covering material that after agricultural plastic film, polypropylene fibre flat filament sunshade net, occurs.Be mainly used in the insect protected sunshade that modern agriculture and gardening are produced, have anti-heavy rain, checking speed suppresses high light, and ventilation and penetrating light is carried ground temperature, damping degree, diseases prevention worm and bird pest etc.Bringing into play important effect at milk cattle cultivating, greenhouse gardening, chamber planting and aspects such as land for growing field crops seedling, tidal land aquaculture.At present, the domestic existing thin dish of warm season in summer green non-pollution that is applied to carries training, flue-cured tobacco, muskmelon, flowers and mushroom plantation.Report is produced in the experimental study in fields such as milk cow feeding live pig and industrialization, and effect is obvious, need have a high potential.
The specific embodiment
Fig. 1 is the structural representation of coating polyester industrial silk silk thread coating apparatus of the present invention.
Below by specific embodiment, the invention will be further described.
A kind of silk thread coating process of PVC coating polyester industrial silk is a raw material with polyester industrial yarn and PVC coating adhesive, adopts polyester industrial yarn as core, adopts the PVC coating adhesive as the cortex material, through coating the polyester industrial yarn synnema is combined into the skin-core structure monofilament.Specific embodiment is, polyester industrial yarn is flooded kiss-coating make silk thread band glue in the PVC coating adhesive, push frictioning behind the silk thread band glue, infrared the baking on the tube that is wrapped in diameter 300mm with 15mm spacing helical form bakes then, 190 ℃ of baking temperatures, bake dried silk thread again through after the blowing cooling and batching, make the coating adhesive depth of penetration be coated on the coating silk thread that forms composite construction on the sandwich layer polyester industrial yarn.
Produce the coating apparatus of coating polyester industrial silk silk thread, as shown in Figure 1, comprise coating machine frame (not shown), industry silk bobbin 1 is installed successively, coating adhesive groove 6, the infrared tube 11 that bakes of electricity on the coating machine frame, cooler bin 13, groove drum work beam 17, the compound terylene thread bobbin 18 of coating; Wherein between industry silk bobbin 1 and the coating adhesive groove 6 first thread guide 2 and second thread guide 4 are installed successively; Coating adhesive groove 6 tops are provided with the composite groove 19 of coating adhesive, and are provided with the 3rd thread guide 5 in the coating adhesive groove 6; Infrared the baking between the tube 11 of coating adhesive groove 6 and electricity is equipped with the 4th thread guide 8, boundling doctor kiss coater 9 and the 5th thread guide 10 successively; Infrared the baking between tube 11 and the cooler bin 13 of electricity is equipped with the 6th thread guide 12; Cooler bin 13 is provided with air blast 14, between cooler bin 13 and groove drum work beam 17, the compound terylene thread bobbin 18 of coating finishing thread guide 15 is installed.Agitator 21 is installed in the coating adhesive groove 6; In the composite groove 19 of coating adhesive agitator 20 is installed.First thread guide, 2, the second thread guides, 4, the three thread guides 5, the 4th thread guide 8, the five thread guides 10, the six thread guides 12, boundling doctor kiss coater 9, the electricity infrared bake the tube 11 and finishing thread guide 15 surfaces all scribble polytetrafluoroethylene (PTFE), guarantee process non-sticking lining glue.
In the coating process, polyester industrial yarn 2 moves back from industry silk bobbin 1 and separates out, enters coating adhesive groove 6 through first thread guide 3 and 4 guiding of second thread guide; Coating agent 7 in the coating adhesive groove 6 is controlled for colloid system by the composite groove 19 of coating adhesive, and mixer 20.21 is used for stirring the coating glue and keeps all even mobile.And the coating adhesive 7 for preparing dripped by valve enter coating adhesive groove 6, make coating adhesive 7 is housed in the coating adhesive groove 6, with polyester industrial yarn 2 immersion liquid kiss-coating in coating adhesive 7, silk thread band glue bakes drying after the 3rd thread guide 5, the 4th thread guide 8 and 10 guiding of the 5th thread guide are wrapped in infrared the baking on the tube 11 of electricity with a determining deviation helical form, solvent in the evaporation coating adhesive makes concentrated being solidificated in of coating adhesive realize the compound of silk thread and coating adhesive composition on the silk thread.Therebetween, the silk thread of band glue is realized uniformly penetrating and the coating of coating adhesive to the silk thread bundle through eyelet position and the 4th thread guide 8 and the boundling doctor kiss coater 9 frictioning extruding of the 5th thread guide 10 on same straight line.Bake dry compound silk through coating and enter cooler bin 13 through the 6th thread guide 12, cold wind at air blast 14 brushes the dry and comfortable coating polyester industrial silk silk thread 16 of cooling back one-tenth down, surface modification thread guide 15 and groove drum work beam 17 are wound on the compound terylene thread bobbin 18 of coating and finish whole coating compound processing course.Coating polyester industrial silk silk thread 16 after compound is as organizine and tram, and process warping-pass-weave-base inspection-tentering or hot rolling bake the protection network fabric of finalizing the design-be made into.The fusing point that utilizes the PVC coating agent is than the low characteristics of polyester industrial yarn (polyester), after adopting the compound terylene thread of this coating to be made into the protection network fabric, must bake typing processing at 190-210 ℃ of following tentering or hot rolling, graticule is interweaved, and overlapping to point out coating adhesive generation partial melting bonding, guarantee that the protection network fabric is very flat, the eyelet size is stable, indeformable;
Present embodiment can adopt true qualities coating agent coating to be combined into white according to actual needs, also can add coloring earth or synthetic dyestuffs again in coating agent, and coating is combined into various colored compound silks, is used for various ornamental sunshade nets or soft seat material.
The present invention is widely used in cultivating and growing fly net productions such as thin dish, flowers, crops and edible fungus such as high-grade hotel, hotel and meeting, physical culture, leisure venue indoor and outdoor abat vent and modern agriculture, gardening, is the extraordinary silk of a kind of novel high-tech composite material.
A kind of silk thread coating process of PU coating polyester industrial silk is a raw material with polyester industrial yarn and PU coating adhesive, adopts polyester industrial yarn as core, adopts the PU coating adhesive as the cortex material, and added nanoscale ZiO in coating adhesive
2Antiultraviolet age resister, phosphorus flame retardant and ecological safety pest repellant are combined into the skin-core structure monofilament through coating with the polyester industrial yarn synnema.Specific embodiment is, earlier with nanoscale ZiO
2The antiultraviolet age resister, phosphorus flame retardant, ecological safety pest repellants etc. evenly disperse to add to be re-dubbed PU functional coating glue in the PU coating adhesive with certain proportion and hybrid mode, again polyester industrial yarn is flooded kiss-coating in PU functional coating glue and make silk thread band glue, push frictioning behind the silk thread band glue, infrared the baking on the tube that is wrapped in diameter 400mm with 35mm spacing helical form bakes then, 210 ℃ of baking temperatures, bake dried silk thread again through after the blowing cooling and batching, make the coating adhesive depth of penetration be coated on the functional coating silk thread that forms composite construction on the sandwich layer polyester industrial yarn.
Produce the coating apparatus of coating polyester industrial silk silk thread, as shown in Figure 1, comprise coating machine frame (not shown), industry silk bobbin 1 is installed successively, coating adhesive groove 6, the infrared tube 11 that bakes of electricity on the coating machine frame, cooler bin 13, groove drum work beam 17, the compound terylene thread bobbin 18 of coating; Wherein between industry silk bobbin 1 and the coating adhesive groove 6 first thread guide 2 and second thread guide 4 are installed successively; Coating adhesive groove 6 tops are provided with the composite groove 19 of coating adhesive, and are provided with the 3rd thread guide 5 in the coating adhesive groove 6; Infrared the baking between the tube 11 of coating adhesive groove 6 and electricity is equipped with the 4th thread guide 8, boundling doctor kiss coater 9 and the 5th thread guide 10 successively; Infrared the baking between tube 11 and the cooler bin 13 of electricity is equipped with the 6th thread guide 12; Cooler bin 13 is provided with air blast 14, between cooler bin 13 and groove drum work beam 17, the compound terylene thread bobbin 18 of coating finishing thread guide 15 is installed.Agitator 21 is installed in the coating adhesive groove 6; In the composite groove 19 of coating adhesive agitator 20 is installed.First thread guide, 2, the second thread guides, 4, the three thread guides 5, the 4th thread guide 8, the five thread guides 10, the six thread guides 12, boundling doctor kiss coater 9, the electricity infrared bake the tube 11 and finishing thread guide 15 surfaces all scribble polytetrafluoroethylene (PTFE), guarantee process non-sticking lining glue.
In the coating process, polyester industrial yarn 2 moves back from industry silk bobbin 1 and separates out, enters coating adhesive groove 6 through first thread guide 3 and 4 guiding of second thread guide; Coating agent 7 in the coating adhesive groove 6 is controlled for colloid system by the composite groove 19 of coating adhesive, and mixer 20.21 is used for stirring the coating glue and keeps all even mobile.And the coating adhesive 7 for preparing dripped by valve enter coating adhesive groove 6, make coating adhesive 7 is housed in the coating adhesive groove 6, with polyester industrial yarn 2 immersion liquid kiss-coating in coating adhesive 7, silk thread band glue bakes drying after the 3rd thread guide 5, the 4th thread guide 8 and 10 guiding of the 5th thread guide are wrapped in infrared the baking on the tube 11 of electricity with a determining deviation helical form, solvent in the evaporation coating adhesive makes concentrated being solidificated in of coating adhesive realize the compound of silk thread and coating adhesive composition on the silk thread.Therebetween, the silk thread of band glue is realized uniformly penetrating and the coating of coating adhesive to the silk thread bundle through eyelet position and the 4th thread guide 8 and the boundling doctor kiss coater 9 frictioning extruding of the 5th thread guide 10 on same straight line.Bake dry compound silk through coating and enter cooler bin 13 through the 6th thread guide 12, cold wind at air blast 14 brushes the dry and comfortable coating polyester industrial silk silk thread 16 of cooling back one-tenth down, surface modification thread guide 15 and groove drum work beam 17 are wound on the compound terylene thread bobbin 18 of coating and finish whole coating compound processing course.Coating polyester industrial silk silk thread 16 after compound is as organizine and tram, and process warping-pass-weave-base inspection-tentering or hot rolling bake the protection network fabric of finalizing the design-be made into.The fusing point that utilizes the PVC coating agent is than the low characteristics of polyester industrial yarn (polyester), after adopting the compound terylene thread of this coating to be made into the protection network fabric, must bake typing processing at 190-210 ℃ of following tentering or hot rolling, graticule is interweaved, and overlapping to point out coating adhesive generation partial melting bonding, guarantee that the protection network fabric is very flat, the eyelet size is stable, indeformable;
Present embodiment can be according to actual needs, can adopt true qualities coating agent coating to be combined into white, also can add coloring earth or synthetic dyestuffs again in coating agent, coating is combined into various colored compound silks, is used for the various ornamental sunshade nets of indoor and outdoor, mosquito proof net and soft seat material.
The present invention is widely used in cultivating and growing fly net productions such as thin dish, flowers, crops and edible fungus such as high-grade hotel, hotel and meeting, physical culture, leisure venue indoor and outdoor abat vent and modern agriculture, gardening, is the extraordinary silk of a kind of novel high-tech complex function new material.
A kind of silk thread coating process of PE coating polyester industrial silk, with polyester industrial yarn and PE coating adhesive is raw material, adopt polyester industrial yarn as core, adopt the PE coating adhesive as the cortex material, and in coating adhesive, added phosphorus flame retardant, the polyester industrial yarn synnema has been combined into the skin-core structure monofilament through coating.Specific embodiment is, earlier phosphorus flame retardant is evenly disperseed to add to be re-dubbed PE functional coating glue in the PE coating adhesive with certain proportion and hybrid mode, again polyester industrial yarn is flooded kiss-coating in the PE coating adhesive and make silk thread band glue, push frictioning behind the silk thread band glue, infrared the baking on the tube that is wrapped in diameter 350mm with 25mm spacing helical form bakes then, 200 ℃ of baking temperatures, bake dried silk thread again through after the blowing cooling and batching, make the coating adhesive depth of penetration be coated on the coating silk thread that forms composite construction on the sandwich layer polyester industrial yarn.
Produce the coating apparatus of coating polyester industrial silk silk thread, as shown in Figure 1, comprise coating machine frame (not shown), industry silk bobbin 1 is installed successively, coating adhesive groove 6, the infrared tube 11 that bakes of electricity on the coating machine frame, cooler bin 13, groove drum work beam 17, the compound terylene thread bobbin 18 of coating; Wherein between industry silk bobbin 1 and the coating adhesive groove 6 first thread guide 2 and second thread guide 4 are installed successively; Coating adhesive groove 6 tops are provided with the composite groove 19 of coating adhesive, and are provided with the 3rd thread guide 5 in the coating adhesive groove 6; Infrared the baking between the tube 11 of coating adhesive groove 6 and electricity is equipped with the 4th thread guide 8, boundling doctor kiss coater 9 and the 5th thread guide 10 successively; Infrared the baking between tube 11 and the cooler bin 13 of electricity is equipped with the 6th thread guide 12; Cooler bin 13 is provided with air blast 14, between cooler bin 13 and groove drum work beam 17, the compound terylene thread bobbin 18 of coating finishing thread guide 15 is installed.Agitator 21 is installed in the coating adhesive groove 6; In the composite groove 19 of coating adhesive agitator 20 is installed.First thread guide, 2, the second thread guides, 4, the three thread guides 5, the 4th thread guide 8, the five thread guides 10, the six thread guides 12, boundling doctor kiss coater 9, the electricity infrared bake the tube 11 and finishing thread guide 15 surfaces all scribble polytetrafluoroethylene (PTFE), guarantee process non-sticking lining glue.
In the coating process, polyester industrial yarn 2 moves back from industry silk bobbin 1 and separates out, enters coating adhesive groove 6 through first thread guide 3 and 4 guiding of second thread guide; Coating agent 7 in the coating adhesive groove 6 is controlled for colloid system by the composite groove 19 of coating adhesive, and mixer 20.21 is used for stirring the coating glue and keeps all even mobile.And the coating adhesive 7 for preparing dripped by valve enter coating adhesive groove 6, make coating adhesive 7 is housed in the coating adhesive groove 6, with polyester industrial yarn 2 immersion liquid kiss-coating in coating adhesive 7, silk thread band glue bakes drying after the 3rd thread guide 5, the 4th thread guide 8 and 10 guiding of the 5th thread guide are wrapped in infrared the baking on the tube 11 of electricity with a determining deviation helical form, solvent in the evaporation coating adhesive makes concentrated being solidificated in of coating adhesive realize the compound of silk thread and coating adhesive composition on the silk thread.Therebetween, the silk thread of band glue is realized uniformly penetrating and the coating of coating adhesive to the silk thread bundle through eyelet position and the 4th thread guide 8 and the boundling doctor kiss coater 9 frictioning extruding of the 5th thread guide 10 on same straight line.Bake dry compound silk through coating and enter cooler bin 13 through the 6th thread guide 12, cold wind at air blast 14 brushes the dry and comfortable coating polyester industrial silk silk thread 16 of cooling back one-tenth down, surface modification thread guide 15 and groove drum work beam 17 are wound on the compound terylene thread bobbin 18 of coating and finish whole coating compound processing course.Coating polyester industrial silk silk thread 16 after compound is as organizine and tram, and process warping-pass-weave-base inspection-tentering or hot rolling bake the protection network fabric of finalizing the design-be made into.The fusing point that utilizes the PVC coating agent is than the low characteristics of polyester industrial yarn (polyester), after adopting the compound terylene thread of this coating to be made into the protection network fabric, must bake typing processing at 190-210 ℃ of following tentering or hot rolling, graticule is interweaved, and overlapping to point out coating adhesive generation partial melting bonding, guarantee that the protection network fabric is very flat, the eyelet size is stable, indeformable;
Present embodiment can be according to actual needs, can adopt true qualities coating agent coating to be combined into white, also can add coloring earth or synthetic dyestuffs again in coating agent, coating is combined into various colored compound silks, is used for various ornamental anti-flaming function sunshade nets or soft seat material.
The present invention is widely used in cultivating and growing fly net productions such as thin dish, flowers, crops and edible fungus such as high-grade hotel, hotel and meeting, physical culture, leisure venue indoor and outdoor abat vent and modern agriculture, gardening, is the extraordinary silk of a kind of novel high-tech composite material.
Claims (9)
1. the silk thread coating process of a PVC/PU coating polyester industrial silk, with polyester industrial yarn as raw material, it is characterized in that: with polyester industrial yarn as core structure, adopt the coating adhesive polyvinyl chloride as cortex construction, polyester industrial yarn is flooded kiss-coating make silk thread band glue in pvc coating glue, push frictioning behind the silk thread band glue, infrared the baking on the tube that is wrapped in diameter 300-400mm with 15-35mm spacing helical form bakes then, baking temperature 190-210 ℃, bake dried silk thread again through after the blowing cooling and batching, make the coating adhesive depth of penetration be coated on the coating silk thread that forms composite construction on the sandwich layer polyester industrial yarn.
2. the silk thread coating process of PVC/PU coating polyester industrial silk according to claim 1 is characterized in that: described coating adhesive also can adopt polyurethane or polyethylene to substitute.
3. the silk thread coating process of PVC/PU coating polyester industrial silk according to claim 1 is characterized in that: add nanoscale ZiO in the described coating adhesive
2In antiultraviolet age resister, phosphorus flame retardant or the ecological safety pest repellant one or more.
4. the silk thread coating process of PVC/PU coating polyester industrial silk according to claim 3 is characterized in that; Described nanoscale ZiO
2The antiultraviolet age resister is commercially available active nano zinc oxide, more than zinc content 95% reaches.
5. the silk thread coating process of PVC/PU coating polyester industrial silk according to claim 3 is characterized in that: described phosphorus flame retardant is commercially available ammonium polyphosphate, and molecular formula is (NH
4PO
3) n.
6. the silk thread coating process of PVC/PU coating polyester industrial silk according to claim 3 is characterized in that: described ecological safety pest repellant is the natural pest repellant of commercially available BIO-X, is to refine the pure natural pest repellant that forms by edible capsicum, garlic plant.
7. equipment that is used for the silk thread coating process of PVC/PU coating polyester industrial silk as claimed in claim 1, it is characterized in that: comprise the coating machine frame, industry silk bobbin (1) is installed on the coating machine frame successively, coating adhesive groove (6), the infrared tube (11) that bakes of electricity, cooler bin (13), groove drum work beam (17), the compound terylene thread bobbin of coating (18); Wherein between industry silk bobbin (1) and the coating adhesive groove (6) first thread guide (2) and second thread guide (4) are installed successively; Coating adhesive groove (6) top is provided with the composite groove of coating adhesive (19), and is provided with the 3rd thread guide (5) in the coating adhesive groove (6); Infrared the baking between the tube (11) of coating adhesive groove (6) and electricity is equipped with the 4th thread guide (8), boundling doctor kiss coater (9) and the 5th thread guide (10) successively; Infrared the baking between tube (11) and the cooler bin (13) of electricity is equipped with the 6th thread guide (12); Cooler bin (13) is provided with air blast (14), between cooler bin (13) and groove drum work beam (17), the compound terylene thread bobbin of coating (18) finishing thread guide (15) is installed.
8. the silk thread coating apparatus of PVC/PU coating polyester industrial silk according to claim 7 is characterized in that: agitator (21) is installed in the described coating adhesive groove (6); Agitator (20) is installed in the composite groove of coating adhesive (19).
9. the silk thread coating apparatus of PVC/PU coating polyester industrial silk according to claim 7, it is characterized in that: described first thread guide (2), second thread guide (4), the 3rd thread guide (5), the 4th thread guide (8), the 5th thread guide (10), the 6th thread guide (12), boundling doctor kiss coater (9), infrared tube (11) and finishing thread guide (15) surface of baking of electricity all scribbles polytetrafluoroethylene (PTFE).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2009101010103A CN101649516B (en) | 2009-07-30 | 2009-07-30 | Silk-coating method for PVC/PU coating polyester industrial yarns and device thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2009101010103A CN101649516B (en) | 2009-07-30 | 2009-07-30 | Silk-coating method for PVC/PU coating polyester industrial yarns and device thereof |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN101649516A CN101649516A (en) | 2010-02-17 |
| CN101649516B true CN101649516B (en) | 2011-04-27 |
Family
ID=41671836
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2009101010103A Expired - Fee Related CN101649516B (en) | 2009-07-30 | 2009-07-30 | Silk-coating method for PVC/PU coating polyester industrial yarns and device thereof |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN101649516B (en) |
Families Citing this family (22)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102162164A (en) * | 2011-02-14 | 2011-08-24 | 常州同维佳业新材料科技有限公司 | Fabric formed by polyurethane elastomer coated yarns |
| TWI434968B (en) * | 2011-03-08 | 2014-04-21 | Microcrystal Technology Corp | Coated yarn consistently |
| CN102230251B (en) * | 2011-06-13 | 2012-11-21 | 台州东海塑料品制造有限公司 | Method for preparing TPE screen cloth |
| CN102586988B (en) * | 2012-03-09 | 2014-11-05 | 金华市亚轮化纤有限公司 | Production device and production process of hose line |
| CN103422212A (en) * | 2013-08-03 | 2013-12-04 | 常州同维佳业新材料科技有限公司 | Textile fiber slub yarn coated with thermoplastic resin |
| CN103422213A (en) * | 2013-08-10 | 2013-12-04 | 常州同维佳业新材料科技有限公司 | Fancy coating yarn |
| CN104480628B (en) * | 2014-11-14 | 2016-11-02 | 武汉纺织大学 | A kind of method of the knitting fabric of online production hydroscopic fast-drying |
| CN104988623A (en) * | 2015-06-23 | 2015-10-21 | 张家港市华阳针纺织品有限公司 | Low-contraction composite yarn preparation method |
| CN106917300A (en) * | 2015-12-24 | 2017-07-04 | 上海纳尔数码喷印材料股份有限公司 | One kind fire prevention folding tent cloth |
| CN106120306B (en) * | 2016-06-30 | 2018-01-23 | 丹东优耐特纺织品有限公司 | Cold-resistant, antitorque curvature used for textiles is scratched, flame-retardant expanded coating adhesive and processing method |
| CN107956127B (en) * | 2017-12-12 | 2020-04-24 | 浙江华峰氨纶股份有限公司 | Preparation method of polyurethane elastic fiber with skin-core structure |
| CN108035029A (en) * | 2017-12-26 | 2018-05-15 | 瑞安市华臻鞋材有限公司 | Polyurethane knits the processing formula and its processing method of line |
| CN108308145A (en) * | 2017-12-29 | 2018-07-24 | 苏州市欧贝遮阳科技有限公司 | Have both the sun-shading mesh of insect prevention effect |
| CN108754736A (en) * | 2018-05-29 | 2018-11-06 | 安徽英士博纺织发展有限公司 | A kind of novel nylon line for outdoor wear |
| CN109006794A (en) * | 2018-07-12 | 2018-12-18 | 安徽省农业科学院园艺研究所 | A method of orchard bird pest is prevented and treated using anti-bird line |
| CN109168817A (en) * | 2018-09-10 | 2019-01-11 | 巢湖市聚汇遮阳设备科技有限公司 | Open country hut sunshade net overlay structure |
| CN109695069A (en) * | 2018-12-26 | 2019-04-30 | 无锡金通高纤股份有限公司 | A kind of high strength flexible elastic composite monofilament and preparation method thereof |
| CN109650172A (en) * | 2018-12-28 | 2019-04-19 | 张家港锦亿化纤有限公司 | Dacron thread winding device |
| CN109943939A (en) * | 2019-04-25 | 2019-06-28 | 德州恒丰纺织有限公司 | A kind of pupa albumen scribbled with antifungal gene |
| CN110193958A (en) * | 2019-05-17 | 2019-09-03 | 张家港市威尔森环保设备有限公司 | A kind of reinforcing rib winding preparation method |
| CN110845916A (en) * | 2019-12-11 | 2020-02-28 | 苏州聚威共混材料有限公司 | Polyvinyl chloride modified material used for fabric weaving and having leather touch feeling and preparation method thereof |
| CN113322604B (en) * | 2020-08-18 | 2023-04-28 | 山东玻纤集团股份有限公司 | Automatic coating device for glass fiber yarns |
Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB1593048A (en) * | 1977-09-01 | 1981-07-15 | Bobkowicz E | Yarn products |
| US4921756A (en) * | 1989-03-03 | 1990-05-01 | Springs Industries, Inc. | Fire resistant balanced fine corespun yarn and fabric formed thereof |
| CN2173251Y (en) * | 1993-11-15 | 1994-08-03 | 慈溪市高能密封件研究所 | Packing tetrafluorinated line |
| CN2293571Y (en) * | 1997-06-04 | 1998-10-07 | 重庆长丰麻纺织厂 | Coating linen yarn |
-
2009
- 2009-07-30 CN CN2009101010103A patent/CN101649516B/en not_active Expired - Fee Related
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB1593048A (en) * | 1977-09-01 | 1981-07-15 | Bobkowicz E | Yarn products |
| US4921756A (en) * | 1989-03-03 | 1990-05-01 | Springs Industries, Inc. | Fire resistant balanced fine corespun yarn and fabric formed thereof |
| CN2173251Y (en) * | 1993-11-15 | 1994-08-03 | 慈溪市高能密封件研究所 | Packing tetrafluorinated line |
| CN2293571Y (en) * | 1997-06-04 | 1998-10-07 | 重庆长丰麻纺织厂 | Coating linen yarn |
Also Published As
| Publication number | Publication date |
|---|---|
| CN101649516A (en) | 2010-02-17 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN101649516B (en) | Silk-coating method for PVC/PU coating polyester industrial yarns and device thereof | |
| CN101694033B (en) | Method for weaving coating terylene industrial yarn doup structure sunshade screen | |
| CN103015040A (en) | Method for manufacturing silk quilt by utilizing tussah filaments | |
| CN114606635A (en) | Antibacterial elastic school uniform fabric and preparation method thereof | |
| CN103526375A (en) | Far infrared polylactic acid fiber home textile fabric | |
| CN110468497A (en) | A kind of antibacterial composite fabric and its manufacturing method | |
| CN208558468U (en) | A kind of resistance to scratching sofa fabric | |
| JP3046801B2 (en) | Coating materials for animal and plant growth | |
| CN210911557U (en) | Warm-keeping antibacterial fabric | |
| CN101967757A (en) | Composite nonwoven fabric | |
| CN108866792A (en) | A kind of production technology of vamp screen cloth | |
| CN108688269A (en) | A kind of antifouling mixed textile trimming cloth | |
| CN210116230U (en) | Anti-acid-base fabric | |
| CN106544886A (en) | A kind of waterproof antistatic looped fabric and its production technology | |
| CN108248187B (en) | A kind of preparation method of antimicrobial form sun-shading mesh | |
| CN206245121U (en) | A kind of waterproof antistatic looped fabric | |
| CN204616557U (en) | The sunshade composite heat-preserving film that coating polyester industrial silk fabrics strengthens | |
| CN208306030U (en) | A kind of anti-mosquito fabric | |
| TW201127283A (en) | Manufacturing method for anti-insect polyolefines fiber | |
| CN108691062A (en) | A kind of outdoor wear production fabric | |
| CN214088805U (en) | Flame-retardant ultraviolet-resistant polyester fiber polyester yarn | |
| CN217628799U (en) | Ultraviolet-resistant anti-deformation fabric | |
| AU2018313404A1 (en) | Knitted item | |
| CN210911449U (en) | Moisture absorption and sweat releasing fabric | |
| CN212765175U (en) | Metal fiber polyester viscose yarn dyed fabric |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C06 | Publication | ||
| PB01 | Publication | ||
| C10 | Entry into substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| C41 | Transfer of patent application or patent right or utility model | ||
| TR01 | Transfer of patent right |
Effective date of registration: 20151210 Address after: Zhejiang province Shaoxing County water water Zhenping Garment Industrial Park Patentee after: Shaoxing Shun Shun textile window material Co., Ltd. Address before: Shaoxing City, Zhejiang province 312000 Ring Road No. 508 Patentee before: Shaoxing University |
|
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20110427 Termination date: 20200730 |
|
| CF01 | Termination of patent right due to non-payment of annual fee |