CN101633412A - Fully-automatic distribution bin - Google Patents
Fully-automatic distribution bin Download PDFInfo
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- CN101633412A CN101633412A CN200910085143A CN200910085143A CN101633412A CN 101633412 A CN101633412 A CN 101633412A CN 200910085143 A CN200910085143 A CN 200910085143A CN 200910085143 A CN200910085143 A CN 200910085143A CN 101633412 A CN101633412 A CN 101633412A
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- warehouse
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- transport tube
- automatic distribution
- distribution bin
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- 238000009826 distribution Methods 0.000 title claims abstract description 40
- 239000000463 material Substances 0.000 claims abstract description 80
- 238000000926 separation method Methods 0.000 claims abstract description 28
- 238000012546 transfer Methods 0.000 claims description 19
- 238000012544 monitoring process Methods 0.000 claims description 12
- 239000012530 fluid Substances 0.000 claims description 9
- 238000012423 maintenance Methods 0.000 claims description 9
- 238000005406 washing Methods 0.000 claims description 9
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 5
- 239000011248 coating agent Substances 0.000 claims description 4
- 238000000576 coating method Methods 0.000 claims description 4
- 238000005260 corrosion Methods 0.000 claims description 4
- 239000002184 metal Substances 0.000 claims description 4
- 230000002421 anti-septic effect Effects 0.000 claims description 3
- 239000003599 detergent Substances 0.000 claims description 3
- 238000007689 inspection Methods 0.000 claims description 3
- 230000007246 mechanism Effects 0.000 claims description 3
- 239000007788 liquid Substances 0.000 abstract description 11
- 238000000034 method Methods 0.000 abstract description 11
- 230000008569 process Effects 0.000 abstract description 11
- 238000007599 discharging Methods 0.000 abstract description 8
- 238000004519 manufacturing process Methods 0.000 abstract description 3
- 238000005303 weighing Methods 0.000 abstract description 3
- 238000012806 monitoring device Methods 0.000 abstract 1
- 238000002360 preparation method Methods 0.000 abstract 1
- 239000007787 solid Substances 0.000 description 8
- 239000010813 municipal solid waste Substances 0.000 description 5
- 238000010411 cooking Methods 0.000 description 4
- 239000000945 filler Substances 0.000 description 4
- 235000012054 meals Nutrition 0.000 description 4
- 239000000203 mixture Substances 0.000 description 4
- 230000009286 beneficial effect Effects 0.000 description 3
- 238000012545 processing Methods 0.000 description 3
- 238000005516 engineering process Methods 0.000 description 2
- 238000011010 flushing procedure Methods 0.000 description 2
- 239000010794 food waste Substances 0.000 description 2
- 238000012856 packing Methods 0.000 description 2
- 239000002994 raw material Substances 0.000 description 2
- 229910001220 stainless steel Inorganic materials 0.000 description 2
- 239000010935 stainless steel Substances 0.000 description 2
- 229910000831 Steel Inorganic materials 0.000 description 1
- 230000000903 blocking effect Effects 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 238000005536 corrosion prevention Methods 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000001514 detection method Methods 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 230000008439 repair process Effects 0.000 description 1
- 239000011343 solid material Substances 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
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Abstract
The invention relates to a fully-automatic distribution bin comprising a frame and an electric control system, wherein a bin body is fixed on the frame, a feeding hole is arranged on the top of the bin body, a material level monitoring device is arranged on the inner wall of the bin body, a plurality of material guiding holes are arranged at the bottom of the bin body, a transporting and separating device is arranged under each material guiding hole and fixed on the frame, the other end of a transporting cylinder is provided with a discharging hole, a pneumatic gate valve device is arranged on the discharging hole and fixed on the frame, a container is arranged under the discharging hole, a metering device is arranged on the container, the pneumatic gate valve device and the metering device are connected with an electric control system, and a maintaining hole is arranged on the bin hole. The fully-automatic distribution bin can automatically control the transporting and separating device and the pneumatic gate valve device to feed the container so as to automatically meter and distribute, automatically control the whole operating process by the electric control system, have high production efficiency, low labor cost and multiple functions of integrated package, distribution, transportation, solid-liquid separation, subpackage, weighing, and the like, thereby being suitable for automatic feed preparation, solid-liquid separation and metering distribution of high-viscosity solid-liquid mixed materials.
Description
Technical field
The present invention relates to a kind of rubbish be carried out automatic assigned unit, relate in particular to a kind of fully-automatic distribution bin.
Background technology
The function of automatic allocation device in the market is single relatively, does not have automatic distribution and computation function, is unsuitable for the automatic gauge distribution of solidliquid mixture material as live meal kitchen and the contour oil of rubbish from cooking, Gao Shui, high-viscosity material.
Summary of the invention
The technical problem to be solved in the present invention provides a kind of fully-automatic distribution bin that has automatic distribution and computation function, can carry out Separation of Solid and Liquid, automatic gauge distribution to the solidliquid mixture material as life meal kitchen and the contour oil of rubbish from cooking, Gao Shui, high-viscosity material.
For solving the problems of the technologies described above, the present invention adopts following technical scheme:
A kind of fully-automatic distribution bin, comprise frame and electric-control system, be fixed with warehouse on the frame, upper rack is fixed with platform, the warehouse top is provided with inlet point, the top of warehouse inwall is provided with the monitoring material position device that links to each other with electric-control system, and the warehouse bottom is provided with a plurality of material guide ports, and the below of each material guide port all is provided with transfer separation device, transfer separation device and frame fix, transfer separation device comprises transport tube, and conveying axis is installed in the transport tube, and conveying axis is provided with helicallobe, transport tube is connected with material guide port, transport tube is obliquely installed, and the low end in transport tube position is provided with leakage fluid dram, and the other end is provided with discharge port, the discharge port place is provided with the pneumatic gate valve device that fixes with frame, the discharge port below is placed with container, and the container place is provided with gauging device, the pneumatic gate valve device, gauging device all links to each other with electric-control system.
Fully-automatic distribution bin of the present invention, the inwall of wherein said warehouse adopt friction coefficient less than 0.3 and have the metal of antiseptic property or coating and carry out smooth surface and handle; The inwall of the warehouse of the top of described monitoring material position device is provided with the pipeline washing system, and the pipeline washing system comprises the detergent line that links to each other with water pump.
Fully-automatic distribution bin of the present invention, the inwall upper edge circumference of wherein said warehouse is equipped with a plurality of pressurized air shower nozzles.
Fully-automatic distribution bin of the present invention, the sidewall of wherein said transport tube is provided with leak free maintenance valve, and the top of described transport tube is provided with opening, and opening part is provided with the transport tube connecting panel, the lower end of material guide port is provided with the material guide port connecting panel, and the transport tube connecting panel is captiveed joint with the material guide port connecting panel.
Fully-automatic distribution bin of the present invention, the bottom of wherein said warehouse are provided with the branch warehouse towards each discharge port, and the junction of adjacent minute warehouse is the dip plane.
Fully-automatic distribution bin of the present invention, wherein said leakage fluid dram is arranged on the bottom of the inner of transport tube, and described discharge port is arranged on the bottom of the outer end of transport tube.
Fully-automatic distribution bin of the present invention wherein also comprises ladder, and the upper end and the platform of described ladder fix, and the middle part of ladder is fixed with stay bearing plate vertically downward, and the bottom surface of stay bearing plate and the bottom surface of ladder are positioned at same horizontal surface; The pedal of described platform and ladder adopts anti-skid structure to make.
Fully-automatic distribution bin of the present invention, wherein said warehouse are vertical square warehouse, and the inwall of warehouse adopts stainless steel material to carry out smooth surface and handles; Described conveying axis, transport tube, helicallobe all adopt anti-corrosion material to make.
Fully-automatic distribution bin of the present invention also is provided with service ports on the wherein said warehouse, service ports is arranged on the top of warehouse, and described service ports place is provided with the maintenance top cover, and the bottom of described warehouse also is provided with inspection manhole; Described platform be arranged on warehouse around, be provided with guardrail around the described flat-bed.
Fully-automatic distribution bin of the present invention, wherein said gauging device are Weight metering device or infrared ray volume metering mechanism or super sonic volume gauging device.
Fully-automatic distribution bin of the present invention is provided with warehouse, electric-control system, monitoring material position device, transfer separation device, container, pneumatic gate valve device and gauging device, gauging device is used for the material in the measuring container, signal is passed to electric-control system, thereby but automatic guidance transfer separation device and pneumatic valve system carry out feed to container, reach automatic gauge and distribute.Transfer separation device is obliquely installed, and the low end in position is provided with leakage fluid dram, and the other end is provided with discharge port, and it adopts the helicallobe structure to carry, and in the course of conveying material has been carried out Separation of Solid and Liquid.The monitoring material position device is used to detect level of filler material in the warehouse, outputs signal to electric-control system, controls exterior front end transport apparatus automatic charging.Fully-automatic distribution bin entire job process of the present invention is by the electric-control system automatic guidance, can be intermittently or continuous working, also can reach operation respectively simultaneously according to process load and a plurality of discharging outlets of job requirement, many mouthfuls of dischargings have improved production efficiency greatly, operation process has rapidly and efficiently been saved labour cost; Have multinomial functions such as collection dress, distribution, conveying, Separation of Solid and Liquid, packing, weighing, be one of pretreatment important node equipment of environment-friendly treating process such as changing food waste, swill processing, be particularly useful for the solidliquid mixture material and distribute as the getting the raw materials ready automatically of life meal kitchen and the contour oil of rubbish from cooking, Gao Shui, high-viscosity material, Separation of Solid and Liquid and metering.
Description of drawings
Fig. 1 is the front view of fully-automatic distribution bin of the present invention;
Fig. 2 is the left view of Fig. 1;
Fig. 3 is the birds-eye view of Fig. 1.
The specific embodiment
As Fig. 1, Fig. 2 and shown in Figure 3, fully-automatic distribution bin of the present invention comprises frame 16 and electric-control system, and frame 16 adopts steel structure to make, and is solid and reliable.By connecting element and bolt vertical square warehouse 6 is arranged on the frame 16, upper rack has platform 4 by connecting element and bolt, platform 4 be arranged on warehouse 6 around, platform 4 is passed in warehouse 6 upper ends, is provided with guardrail 41 around the platform 4.Also be fixed with ladder 15 on the platform 4, the upper end of ladder 15 and platform 4 fix, and the middle part of ladder 15 is fixed with the stay bearing plate 42 that is used to support ladder 15 vertically downward, and the bottom surface of the bottom surface of stay bearing plate 42 and ladder 15 is positioned at same horizontal surface.The pedal of platform 4 and guardrail 41 adopts anti-skid structure.Warehouse 6 tops are provided with inlet point 1 and 2 service ports, and the service ports place is provided with maintenance top cover 17, and the checking maintenance personnel can keep in repair warehouse 6 by service ports by arriving warehouse 6 tops on the ladder 15.The bottom of warehouse 6 also is provided with inspection manhole 7, can enter warehouse 6 inside in case of necessity and carry out the checking maintenance operation.
Monitoring material position device 3 is equipped with on the top of warehouse 6 inwalls, and the inwall of the warehouse 6 of the top of monitoring material position device 3 is provided with pipeline washing system 2, and pipeline washing system 2 comprises the detergent line 21 that links to each other with water pump.After the end of job, can utilize the residual dirts such as residue in the pipeline washing system 2 automatic flushing warehouses 6, rinse water is finally discharged by leakage fluid dram 14.The inwall upper edge circumference of warehouse 6 is equipped with a plurality of pressurized air shower nozzles 5, and pressurized air shower nozzle 5 links to each other with air compressor by pipeline, has further prevented material knot arch, bridging, bonding, retardance in the warehouse 6, has strengthened Flow of Goods and Materials.The inwall of warehouse 6 adopts friction coefficient less than 0.3 and have the metal of antiseptic property such as stainless steel material or coating and carry out smooth surface and handle, and corrosion prevention, and the friction when having reduced Flow of Goods and Materials are beneficial to flowing of material.Warehouse 6 bottoms are provided with 4 material guide ports 8, and the bottom of warehouse 6 is provided with the branch warehouse 61 towards each material guide port 8, and the junction of adjacent minute warehouse 61 is the dip plane, is beneficial to Flow of Goods and Materials and anti-arch.In the present embodiment, about the junction of two branch warehouses and former and later two minutes warehouse the junction asymmetric.
Each material guide port 8 below is provided with a transfer separation device 9, transfer separation device 9 fixes with frame 16, it adopts anti-corrosion material to make, comprise transport tube 91, by bearing installation conveying axis 92 is arranged in the transport tube 91, conveying axis 92 is provided with helicallobe 93, and motor 94 is equipped with in the outer end of transport tube, and the outer end that conveying axis 92 passes transport tube 91 links to each other with the output shaft of motor 94.Transport tube 91 is connected with material guide port 8, and the top of transport tube 91 is provided with opening, and opening part is provided with transport tube connecting panel 95, and the lower end of material guide port 8 is provided with material guide port connecting panel 81, and transport tube connecting panel 95 is bolted to connection with material guide port connecting panel 81.Transport tube 91 is obliquely installed, and the inner of transport tube 91 is lower than the outer end, and the bottom of the inner of transport tube 91 is provided with leakage fluid dram 14, the percolate in the material is discharged respectively cause outside miscellaneous equipment and handle.The sidewall of transport tube 91 is provided with leak free maintenance valve 96, makes things convenient for checking maintenance.The bottom of the outer end of transport tube 91 is provided with discharge port 10, and discharge port 10 places are provided with the pneumatic gate valve device 11 that fixes with frame 16, and the below of discharge port 10 is placed with container 12, is used for discharging and loads transhipment, and container 12 is placed on the gauging device 13.
The motor 94 of monitoring material position device 3, pneumatic gate valve device 11, gauging device 13, transfer separation device 9 all links to each other with electric-control system.Monitoring material position device 3 is used to detect the level of filler material in the warehouse 6, outputs signal to electric-control system, the front end transport apparatus automatic charging that control is joined in addition; When level of filler material was lower than setting value, front end transport apparatus began material loading; When level of filler material was higher than setting value, front end transport apparatus stopped material loading.Gauging device 13 is used for the material in the measuring container 12, signal is passed to electric-control system, thereby 11 pairs of containers of automatic guidance transfer separation device 9 and pneumatic valve system 12 carries out feed.Gauging device 13 can adopt Weight metering device, promptly adopts the weight metering mode, when weight of material reaches setting value, outputs signal to electric-control system automatically, thereby automatic guidance transfer separation device 9 and pneumatic valve system 11 stop feeding.It also can be the volume metering mode, promptly adopt infrared ray volume metering mechanism or super sonic volume gauging device, loading height by material in super sonic or the infrared facility detection receptacle 12, when arriving setting value, automatically output signal to electric-control system, control transfer separation device 9 and pneumatic valve system 11 stop feeding.Monitoring material position device 3, pneumatic gate valve device 11 all can adopt conventional device on the market.
The working process of fully-automatic distribution bin of the present invention is: material by exterior front end transport apparatus from inlet point 1 material loading, material enters branch warehouse 61 respectively in warehouse 6, material guide port 8 by the bottom enters in the transport tube 91 of transfer separation device 9, in transfer separation device 9, carry out Separation of Solid and Liquid, liquid is discharged from the leakage fluid dram 14 of the inner, solid material is sent to discharge port 10, enters in the container 12 of below again.When material reached setting value in the container 12, gauging device 13 outputed signal to electric-control system, and electric-control system is closed the motor 94 and the pneumatic valve system 11 of transfer separation device 9.After material was poured out return in the container 12, motor 94 and the pneumatic valve system 11 of opening transfer separation device 9 again carried out feed.When the material in the warehouse 6 reached desired location, monitoring material position device 3 outputed signal to electric-control system in the working process, and the exterior front end transport apparatus of electric control system controls stops charging.Behind the end-of-job, utilize the residual dirts such as residue in the pipeline washing system 2 automatic flushing warehouses 6, rinse water is finally discharged by leakage fluid dram 14.
Fully-automatic distribution bin of the present invention has the following advantages:
1, the entire job process is by the electric-control system automatic guidance, can be intermittently or continuous working, according to process load and a plurality of dischargings outlets of job requirement operation at the same time or separately, many mouthfuls of dischargings have improved production efficiency greatly, operation process has rapidly and efficiently been saved labour cost.
2, have multinomial functions such as collection dress, distribution, conveying, Separation of Solid and Liquid, packing, weighing, be one of pretreatment important node equipment of environment-friendly treating process such as changing food waste, swill processing, be particularly useful for the solidliquid mixture material and distribute as the getting the raw materials ready automatically of life meal kitchen and the contour oil of rubbish from cooking, Gao Shui, high-viscosity material, Separation of Solid and Liquid and metering.
3, be provided with the pipeline washing system, can wash the residual dirts such as residue in the warehouse after the end of job automatically, have self-cleaning function.
4, the device that contacts with material all adopts anti-corrosion material, and transport tube and material guide port are sealedly and fixedly connected, and integral structure is airtight relatively, has stopped material and smelling out, the operating environment sanitation and hygiene.
5, the pedal of platform and ladder adopts anti-skid structure, and safety is good.
6, the inwall of warehouse adopts friction coefficient to carry out the smooth surface processing less than 0.3 metal or coating, friction when having reduced Flow of Goods and Materials, a plurality of material knot arch, pressurized air shower nozzles of putting up a bridge, boning, blocking of preventing are housed on the inwall of warehouse, the bottom of warehouse is provided with the branch warehouse that is beneficial to Flow of Goods and Materials, and material fluidity is good in the warehouse.
Above-described embodiment is described preferred implementation of the present invention; be not that scope of the present invention is limited; design under the prerequisite of spirit not breaking away from the present invention; various distortion and improvement that those of ordinary skills make technical scheme of the present invention all should fall in the definite protection domain of claims of the present invention.
Claims (10)
1, a kind of fully-automatic distribution bin, it is characterized in that: comprise frame and electric-control system, be fixed with warehouse on the frame, upper rack is fixed with platform, the warehouse top is provided with inlet point, the top of warehouse inwall is provided with the monitoring material position device that links to each other with electric-control system, the warehouse bottom is provided with a plurality of material guide ports, the below of each material guide port all is provided with transfer separation device, transfer separation device and frame fix, transfer separation device comprises transport tube, and conveying axis is installed in the transport tube, and conveying axis is provided with helicallobe, transport tube is connected with material guide port, transport tube is obliquely installed, and the low end in transport tube position is provided with leakage fluid dram, and the other end is provided with discharge port, the discharge port place is provided with the pneumatic gate valve device that fixes with frame, the discharge port below is placed with container, and the container place is provided with gauging device, the pneumatic gate valve device, gauging device all links to each other with electric-control system.
2, fully-automatic distribution bin according to claim 1 is characterized in that: the inwall of described warehouse adopts friction coefficient less than 0.3 and have the metal of antiseptic property or coating and carry out smooth surface and handle; The inwall of the warehouse of the top of described monitoring material position device is provided with the pipeline washing system, and the pipeline washing system comprises the detergent line that links to each other with water pump.
3, fully-automatic distribution bin according to claim 2 is characterized in that: the inwall upper edge circumference of described warehouse is equipped with a plurality of pressurized air shower nozzles.
4, according to each described fully-automatic distribution bin of claim 1-3, it is characterized in that: the sidewall of described transport tube is provided with leak free maintenance valve, the top of described transport tube is provided with opening, opening part is provided with the transport tube connecting panel, the lower end of material guide port is provided with the material guide port connecting panel, and the transport tube connecting panel is captiveed joint with the material guide port connecting panel.
5, fully-automatic distribution bin according to claim 4 is characterized in that: the bottom of described warehouse is provided with the branch warehouse towards each discharge port, and the junction of adjacent minute warehouse is the dip plane.
6, fully-automatic distribution bin according to claim 5 is characterized in that: described leakage fluid dram is arranged on the bottom of the inner of transport tube, and described discharge port is arranged on the bottom of the outer end of transport tube.
7, fully-automatic distribution bin according to claim 6 is characterized in that: also comprise ladder, the upper end and the platform of described ladder fix, and the middle part of ladder is fixed with stay bearing plate vertically downward, and the bottom surface of stay bearing plate and the bottom surface of ladder are positioned at same horizontal surface; The pedal of described platform and ladder adopts anti-skid structure to make.
8, fully-automatic distribution bin according to claim 7 is characterized in that: described warehouse is vertical square warehouse; Described conveying axis, transport tube, helicallobe all adopt anti-corrosion material to make.
9, fully-automatic distribution bin according to claim 8 is characterized in that: also be provided with service ports on the described warehouse, service ports is arranged on the top of warehouse, and described service ports place is provided with the maintenance top cover, and the bottom of described warehouse also is provided with inspection manhole; Described platform be arranged on warehouse around, be provided with guardrail around the described flat-bed.
10, fully-automatic distribution bin according to claim 9 is characterized in that: described gauging device is Weight metering device or infrared ray volume metering mechanism or super sonic volume gauging device.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2009100851436A CN101633412B (en) | 2009-05-27 | 2009-05-27 | Fully-automatic distribution bin |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2009100851436A CN101633412B (en) | 2009-05-27 | 2009-05-27 | Fully-automatic distribution bin |
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| Publication Number | Publication Date |
|---|---|
| CN101633412A true CN101633412A (en) | 2010-01-27 |
| CN101633412B CN101633412B (en) | 2011-02-09 |
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| CN2009100851436A Active CN101633412B (en) | 2009-05-27 | 2009-05-27 | Fully-automatic distribution bin |
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| CN102674023A (en) * | 2012-04-24 | 2012-09-19 | 贵州博典建材化工科技有限公司 | Spiral metering conveying method for powder additives |
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| CN102941208A (en) * | 2012-10-23 | 2013-02-27 | 冯幼平 | Food waste raw material receiving comprehensive treatment apparatus |
| CN103496599A (en) * | 2013-09-24 | 2014-01-08 | 青岛义龙包装机械有限公司 | Full-automatic soft sugar stirring and conveying metering machine |
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| CN102941208A (en) * | 2012-10-23 | 2013-02-27 | 冯幼平 | Food waste raw material receiving comprehensive treatment apparatus |
| CN102941208B (en) * | 2012-10-23 | 2015-02-11 | 冯幼平 | Food waste raw material receiving comprehensive treatment apparatus |
| CN102921703A (en) * | 2012-11-09 | 2013-02-13 | 北京嘉博文生物科技有限公司 | Kitchen garbage pre-treatment technology and system thereof |
| CN102921703B (en) * | 2012-11-09 | 2014-11-12 | 北京嘉博文生物科技有限公司 | Kitchen garbage pre-treatment technology and system thereof |
| CN103496599A (en) * | 2013-09-24 | 2014-01-08 | 青岛义龙包装机械有限公司 | Full-automatic soft sugar stirring and conveying metering machine |
| CN103496599B (en) * | 2013-09-24 | 2016-02-10 | 青岛义龙包装机械有限公司 | Full automaticity soft white sugar stirs conveying and metering machine |
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| CN101633412B (en) | 2011-02-09 |
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