Summary of the invention
For a change above-mentioned tobacco educates the sowing actual conditions, the invention provides a kind of tobacco seed-coating seed method and the device of sowing automatically, both can adopt manual operation, the automatic sowing that can adopt two kinds of patterns of automatic control that the tobacco seed-coating seed is grown seedlings with the tobacco basal disc again can realize concentrating boothization, factorial seedling growth preferably.
For achieving the above object, the present invention adopts technical scheme as described below:
A kind of tobacco seed-coating seed is the device of sowing automatically, has the conveyer of carrying the sowing of tobacco basal disc, is sequentially provided with on the described conveyer to adorn basic job step, press cave job step, seeding operation section, dressing apportioned effort section, cover basic job step; The conveyer top of the basic job step of described dress is provided with nutrition base tray filling machine, and the conveyer of adorning basic job step is provided with the vibrator of vibration tobacco basal disc, and the end of this section conveyer is provided with scaler; The conveyer of described pressure cave job step top is provided with rollaway type and presses the cave machine, this section conveyer be provided with tobacco basal disc and rollaway type pressure cave machine synchronous roll the cave positioner; The conveyer top of described seeding operation section is provided with rolls cave formula sower, and this section conveyer is provided with the tobacco basal disc and rolls the synchronous sowing positioner of cave formula sower; The conveyer of described dressing apportioned effort section top is provided with water injector, and the conveyer top of covering basic job step is provided with the basic machine that covers of the tobacco kind capsuled seed that covers after decomposing; The tobacco basal disc transmission of described conveyer, the operation of tobacco seed-coating seed seedling-raising sowing are controlled by control system, described control system has by rolling the cave positioner makes the tobacco basal disc and the rollaway type of pressing on the job step conveyer of cave press the cave machine synchronous, has to make the tobacco basal disc on the seeding operation section conveyer and roll cave formula sower synchronous by the sowing positioner.
Described a kind of tobacco seed-coating seed is the device of sowing automatically, conveyer adopts drum-type transhipment raceway, comprise: dress base segment transhipment raceway, roll cave transhipment raceway, a sowing section transhipment raceway, cracking and cover base segment transhipment raceway, every section transhipment raceway is made of several rotary drums that are provided with on the chain of electromotor by transmission mechanism, the sprocket engagement framework.
Described a kind of tobacco seed-coating seed is the device of sowing automatically, and nutrition base tray filling machine has anti-blocking agitator and carries loose nutrition base to nutrition base seeding device, and described nutrition base seeding device is sowed the nutrition base to the tobacco basal disc that moves.
Described a kind of tobacco seed-coating seed is the device of sowing automatically, vibrator adopts pneumatic form vibration, being communicated with air pump by the jolt ramming body by tracheae, control valve constitutes, the rectangular body of jolt ramming body, the jolt ramming body is provided with several vibra shoots corresponding with transporting the raceway cylinder, and the vibration frequency of jolt ramming body is realized by the control valve that control system control opens and closes; Vibrator also can adopt the powered version vibration.
Described a kind of tobacco seed-coating seed is the device of sowing automatically, and rollaway type presses the cave machine to press the cave to roll, roll the cave positioner by rolling to constitute, and being provided with in a week of pressing that the cave rolls of rolling coils the acupuncture point with the every row on the tobacco basal disc and shape is pressed the cave post one to one; Described pressure cave post makes it synchronous with the dish cave in the tobacco basal disc that moves by rolling the cave positioner by control system.
Described a kind of tobacco seed-coating seed is the device of sowing automatically, roll cave formula sower by cigarette kind hopper, roll cave formula seeder, sowing bucket, sowing positioner and constitute; Rectangular body bottom, cigarette kind hopper top body triangular in shape, cigarette kind hopper bottom is provided with rolls cave formula seeder, rolling cave formula seeder is made of sowing roller, sowing positioner, be provided with in a week on the sowing roller with the tobacco basal disc on every row coil seed raceway cave one to one, acupuncture point, the sowing bucket that is provided with by the lower end is corresponding with the dish cave in the tobacco basal disc; The described cave formula seeder that rolls makes its tobacco basal disc inner disc cave with operation synchronous by the sowing positioner by control system.
Described a kind of tobacco seed-coating seed is the device of sowing automatically, covering basic machine rolls, covers base and sow and roll by covering funnel and base material, anti-blocking stirring, the material casting bucket constitutes, covering funnel and base material top is provided with anti-blocking stirring and rolls, covering the funnel and base material bottom is provided with and covers base and sow and roll, cover Ji Ji and disseminate the output material casting bucket that rolls and be set as the involute arc outlet of changing from small to big, make the nutrition base by cover base sow roll, the dressing cigarette kind surface of material casting bucket after tobacco basal disc implosion is separated shed 1-3mm thickness nutrition base.
Described a kind of tobacco seed-coating seed is the device of sowing automatically, rolls the cave positioner and is made of the photoelectricity positioner with the positioner that the sowing positioner is used for tobacco basal disc location usefulness.
Described a kind of tobacco seed-coating seed is the device of sowing automatically, described control system adopts intelligence controlling device industrial computer or Programmable Logic Controller PLC, be used for controlling respectively conveyer dress base transhipment raceway, roll the speed that cave transhipment raceway, sowing transhipment raceway, cracking cover base transhipment raceway; Be used for jolt ramming body vibration frequency by the solenoid control vibrator; It is synchronous with the basal disc that rolls cave transhipment raceway also to have the motor speed of pressing the cave to roll by the signal controlling of rolling the cave positioner; The motor speed of the signal controlling sowing roller by the sowing positioner and sowing transhipment raceway and sowing roller basal disc synchronous; The pattern setting of control system, jolt ramming body vibration frequency regulate, press the cave to roll the synchronous adjusting of the adjusting synchronous with basal disc, sowing roller and basal disc, adopt the Based Intelligent Control touch-screen of man-machine dialog interface.
A kind of tobacco seed-coating seed of implementing said apparatus is the method for sowing automatically, is to adopt one to carry the tobacco basal disc to carry out the sabot of nutrition base, jolt ramming, roll cave, sowing, cracking, cover the conveyer of basic operation; And by control system control sowing, its step is as follows:
1, nutrition base sabot,
A grow seedlings the nutrition base water of usefulness divide wetting after, the nutrition base bucket of the nutrition base tray filling machine of packing into when the tobacco basal disc moves to nutrition base sabot job step, is being evenly distributed under the effect of anti-blocking agitator and nutrition seeding device on the empty tobacco basal disc that conveyer moves;
B. jolt ramming, simultaneously, the vibrator that below the tobacco basal disc, is provided with, pass on vibration by the nutrition base of 10~50 times/second frequencies in the tobacco basal disc, make the nutrition base jolt ramming of dish in the cave, the vibration frequency and the vibrational energy of adjusting rammer, can change dish cave in the packing of nutrition base;
C. strike off, the tobacco basal disc of filling the nutrition base in this hour indicator cave moves to scaler forward under the conveying of conveyer, strikes off the unnecessary nutrition base of card, and this job step work is finished;
2, roll the cave, the tobacco basal disc of adorning real nutrition base is carried out rollaway type press the cave, the tobacco basal disc of adorning real nutrition base is under the conveying of conveyer, move to the position of rolling the cave positioner forward, control system is according to the signal of telecommunication that rolls the cave positioner, make pressure cave post that the pressure cave of rolling the cave machine rolls on and the dish acupuncture point degree of putting in the tobacco basal disc press the cave contraposition, start simultaneously and press the cave to roll and the synchronous operation of tobacco basal disc, roll synchronously with pressing the cave with the sowing acupuncture point that guarantees each tobacco basal disc, this job step tobacco basal disc rolls synchronous operation with pressing the cave on conveyer;
3, sowing, nutrition base behind the pressure cave in the tobacco basal disc is rolled cave formula sowing, tobacco basal disc behind the pressure cave enters the position of sowing positioner under the conveyer effect, the position of tobacco basal disc provides signal to control system to the sowing positioner behind the cave according to pressing, dish acupuncture point in the sowing roller of sower and the tobacco basal disc is put sow contraposition, after the cave determined, start sower, sowing roller begins to rotate sowing, dressing cigarette kind is accepted through sowing bucket, buffering is delivered in the interior pressure acupuncture point of tobacco basal disc, the tobacco basal disc synchronous operation behind this job step sowing roller and the pressure cave;
4, cigarette kind dressing cracking, tobacco basal disc is after planting moving under the conveyer effect under the shower nozzle, shower nozzle is opened and to tobacco-based panel surface water spray, makes one deck dressing that dressing cigarette kind surface wrapped up through water-splitting, and dressing cracking degree is by control system control injection flow rate and water spraying time; This job step tobacco basal disc is continuous operation.
5, cover base, cigarette kind after tobacco basal disc implosion separated is covered base, under the effect of conveyer, the interior dressing cigarette kind of tobacco basal disc through the water spray cracking, arrival is covered under the hopper of basic machine, covers basic seeding device and starts, and the nutrition base is sowed on the cracking dressing cigarette kind surface in the tobacco basal disc, this section tobacco basal disc is continuous operation, and sowing work is all over after the kind subcovering.
Because adopt aforesaid technical scheme, the present invention has following superiority:
A kind of tobacco seed-coating seed is the method and the device of sowing automatically, can realize the tobacco seeding tray seedling culture preferably and reach various agronomy conditional requests.This automatically sowing method design be used for nutrition base loading mechanism, be used for rollaway type and press cave mechanism, be used to roll cave formula sowing mechanism, be used for cigarette kind dressing and decompose mechanism, cover basic mechanism after being used for cigarette kind dressing and decomposing, its working method both can adopt manual operation, can adopt two kinds of patterns of automatic control again: adopt digital microcomputer program control or electromechanical integration programme-control as automatic control, and can adopt the intelligent touch-screen manual operation of man-machine dialog interface, the orderly work of each mechanism of control tobacco seed-coating planting seed equipment.Can realize concentrating boothization, factorial seedling growth preferably.Its complete machine performance is: ability to work: 800 dishes/hour; Seeding accuracy: 99%; The scope of application: 150 caves~500 caves.
Embodiment
As shown in Figure 1, 2: a kind of tobacco seed-coating seed is the device of sowing automatically, have the conveyer 6 of carrying 9 sowings of tobacco basal disc, be sequentially provided with on the described conveyer and adorn basic job step, press cave job step, seeding operation section, dressing apportioned effort section, cover basic job step; The conveyer top of the basic job step of described dress is provided with nutrition base tray filling machine 1, described nutrition base tray filling machine 1 has anti-blocking agitator 1.1 and carries loose nutrition base to nutrition base seeding device 1.2, and described nutrition base seeding device 1.2 is sowed the nutrition base to the tobacco basal disc 9 that moves.
The conveyer of adorning basic job step is provided with the vibrator 1.4 of vibration tobacco basal disc 9, described vibrator 1.4 adopts pneumatic form vibration, being communicated with air pump by the jolt ramming body by tracheae, control valve constitutes, the rectangular body of jolt ramming body, the jolt ramming body is provided with several vibra shoots corresponding with transporting raceway cylinder 10, and the vibration frequency of jolt ramming body is realized by the control valve that control system control opens and closes; Vibrator 1.4 also can adopt the powered version vibration, and the end of this section conveyer is provided with scaler 1.3.
The conveyer top of described pressure cave job step is provided with rollaway type and presses cave machine 2, described rollaway type presses cave machine 2 to press the cave to roll, roll the cave positioner by rolling to constitute, and being provided with in a week of pressing that the cave rolls of rolling coils the acupuncture point with the every row on the tobacco basal disc 9 and shape is pressed cave post 2.1 one to one; Described pressure cave post 2.1 makes it synchronous with the dish cave in the tobacco basal disc 9 that moves by rolling cave positioner 2.2 by control system.This section conveyer be provided with tobacco basal disc 9 and rollaway type press the cave machine synchronous roll cave positioner 2.2.
The conveyer of described seeding operation section top is provided with rolls cave formula sower 3, described roll cave formula sower 3 by cigarette kind hopper, roll cave formula seeder 3.1, sowing bucket 3.3, sowing positioner 3.4 and constitute; Rectangular body bottom, cigarette kind hopper top body triangular in shape, cigarette kind hopper bottom is provided with rolls cave formula seeder 3.1, rolling cave formula seeder 3.1 is made of sowing roller, sowing positioner, be provided with in a week on the sowing roller with tobacco basal disc 9 on every row coil seed raceway cave 3.2 one to one, acupuncture point, the interior dish cave of the sowing bucket 3.3 that is provided with by the lower end and tobacco basal disc 9 is corresponding; The described cave formula seeder 3.1 that rolls makes its tobacco basal disc 9 inner disc caves with operation synchronous by sowing positioner 3.4 by control system.This section conveyer is provided with tobacco basal disc 9 and rolls the synchronous sowing positioner 3.4 of cave formula sower; The conveyer of described dressing apportioned effort section top is provided with water injector 4, and the conveyer top of covering basic job step is provided with the basic machine 5 that covers of the tobacco kind capsuled seed that covers after decomposing; Describedly cover basic machine 5 and roll 5.1, cover base and sow and roll 5.2 by covering funnel and base material, anti-blocking stirring, material casting bucket 5.3 constitutes, covering funnel and base material top is provided with anti-blocking stirring and rolls 5.1, covering the funnel and base material bottom is provided with and covers base and sow and roll 5.2, cover Ji Ji and disseminate and roll 5.2 output material casting bucket 5.3 and be set as the involute arc outlet of changing from small to big, make the nutrition base by cover base sow roll, material casting bucket 5.3 dressing cigarette kind surface after the cracking in tobacco basal disc 9 sheds 1-3mm thickness nutrition base.The described cave positioner 2.2 that rolls is made of the photoelectricity positioner with the positioner that sowing positioner 3.4 is used for tobacco basal disc location usefulness.
The tobacco basal disc transmission of described conveyer, the operation of tobacco seed-coating seed seedling-raising sowing are controlled by control system, described control system has by rolling cave positioner 2.2 makes the tobacco basal disc 9 of pressing on the job step conveyer of cave press cave machine 2 synchronous with rollaway type, has to make the tobacco basal disc 9 on the seeding operation section conveyer and roll cave formula sower 3 synchronous by sowing positioner 3.4.
Described conveyer 6 adopts drum-type transhipment raceway 7, comprise: dress base segment transhipment raceway, roll cave transhipment raceway, a sowing section transhipment raceway, cracking and cover base segment transhipment raceway, every section transhipment raceway is made of several rotary drums 10 that are provided with on the chain 12 of electromotor 13 by transmission mechanism, the sprocket wheel 11 engagement frameworks.
Described control system adopts intelligence controlling device industrial computer or Programmable Logic Controller PLC, be used for controlling respectively conveyer dress base transhipment raceway, roll the speed that cave transhipment raceway, sowing transhipment raceway, cracking cover base transhipment raceway; Be used for jolt ramming body vibration frequency by the solenoid control vibrator; It is synchronous with the basal disc that rolls cave transhipment raceway also to have the motor speed of pressing the cave to roll by the signal controlling of rolling the cave positioner; The motor speed of the signal controlling sowing roller by the sowing positioner and sowing transhipment raceway and sowing roller basal disc synchronous; The pattern setting of control system, jolt ramming body vibration frequency regulate, press the cave to roll the synchronous adjusting of the adjusting synchronous with basal disc, sowing roller and basal disc, adopt the Based Intelligent Control touch-screen 8 of man-machine dialog interface.
A kind of tobacco seed-coating seed of implementing said apparatus is the method for sowing automatically, is to adopt one to carry tobacco basal disc 9 to carry out the sabot of nutrition base, jolt ramming, roll cave, sowing, cracking, cover the conveyer of basic operation; And by control system control sowing, its step is as follows:
1), the sabot of nutrition base,
A grow seedlings the nutrition base water of usefulness divide wetting after, the nutrition base bucket of the nutrition base tray filling machine 1 of packing into, when tobacco basal disc 9 moves to nutrition base sabot job step, be evenly distributed under the effect of anti-blocking agitator 1.1 and nutrition seeding device 1.2 on the empty tobacco basal disc 9 that conveyer moves;
B. jolt ramming, simultaneously, the vibrator 1.4 that below tobacco basal disc 9, is provided with, pass on vibration by the nutrition base of 10~50 times/second frequencies in tobacco basal disc 9, make the nutrition base jolt ramming of dish in the cave, the vibration frequency and the vibrational energy of adjusting rammer, can change dish cave in the packing of nutrition base;
C. strike off, the tobacco basal disc 9 of filling the nutrition base in this hour indicator cave moves to scaler 1.3 forward under the conveying of conveyer, strikes off the unnecessary nutrition base of card, and this job step work is finished;
2), roll the cave, the tobacco basal disc 9 of adorning real nutrition base is carried out rollaway type press the cave, the tobacco basal disc 9 of adorning real nutrition base is under the conveying of conveyer, move to the position of rolling cave positioner 2.2 forward, control system is according to the signal of telecommunication that rolls cave positioner 2.2, the pressure cave post 2.1 that the pressure cave of rolling the cave machine is rolled on is pressed the cave contraposition with the dish acupuncture point degree of putting in the tobacco basal disc, start simultaneously and press the cave to roll and the synchronous operation of tobacco basal disc, roll synchronously with pressing the cave with the sowing acupuncture point that guarantees each tobacco basal disc, this job step tobacco basal disc 9 rolls synchronous operation with pressing the cave on conveyer;
3), sowing, nutrition base behind the pressure cave in the tobacco basal disc 9 is rolled cave formula sowing, tobacco basal disc 9 behind the pressure cave enters the position of sowing positioner 3.4 under the conveyer effect, the position of tobacco basal disc 9 provides signal to control system to sowing positioner 3.4 behind the cave according to pressing, the sowing roller 3.1 of sower is put with the dish acupuncture point in the tobacco basal disc 9 sowed contraposition, after the cave determined, start sower, sowing roller begins to rotate sowing, dressing cigarette kind is accepted through sowing bucket 3.3, cushion in the pressure acupuncture point that is delivered in the tobacco basal disc 9 tobacco basal disc 9 synchronous operations behind this job step sowing roller 3.1 and the pressure cave;
4), cigarette kind dressing cracking, tobacco basal disc 9 is after planting moving under the conveyer effect under the shower nozzle, shower nozzle is opened and to tobacco basal disc 9 surface sprinklings, makes one deck dressing that dressing cigarette kind surface wrapped up through water-splitting, and dressing cracking degree is by control system control injection flow rate and water spraying time; This job step tobacco basal disc 9 is continuous operation.
5), cover base, cigarette kind after the cracking in the tobacco basal disc 9 is covered base, under the effect of conveyer, tobacco basal disc 9 interior dressing cigarette kinds through the water spray cracking, arrival is covered under the hopper of basic machine 5, covers basic seeding device 5.2 and starts, and the nutrition base is sowed on the cracking dressing cigarette kind surface in tobacco basal disc 9, this section tobacco basal disc 9 is continuous operation, and sowing work is all over after the kind subcovering.
During use, the intelligence controlling device of the automatic seeding apparatus of this tobacco seed-coating seed is made of the Based Intelligent Control touch-screen 8 of one industrial computer or single-chip microcomputer and touch display screen; Can select the pattern conversion, the jolt ramming frequency is selected, and can finely tune the rotating speed of pressing cave, sowing.At first set the speed of conveyers by Based Intelligent Control touch-screen 8, i.e. pattern control, as pattern one 400 dishes/hour, or pattern 5 800 dishes/hour workload, set the jolt ramming frequency of vibrator again; And can adjust the tobacco basal disc 9 that rolls on the cave transhipment raceway with press that the cave rolls synchronously, adjust the synchronous of tobacco basal disc and sowing roller on the sowing transhipment raceway.
During work, tobacco basal disc 9 is placed on dress base on the cylinder of adorning on the basic job step conveyer transhipment raceway 10, when the transhipment raceway rotates through each rotary drum 10 that chain 12, the sprocket wheel 11 of electromotor 13 by transmission mechanism drives on the frameworks.Make tobacco basal disc 9 arrive nutrition base tray filling machine 1 below by rotary drum 10 operations; Nutrition base tray filling machine 1 is by light-operated work, motor on the tray filling machine drives the belt pulley of anti-blocking agitator 1.1, the belt pulley rotation of nutrition base sprayer 1.2 by the belt of transmission mechanism, nutrition base after wetting is stirred by anti-blocking agitator 1.1, send out device 1.2 through the nutrition base and be evenly distributed on the tobacco basal disc 9; Described anti-blocking agitator 1.1 rolls on the shaft-like power arm that some symmetries are set by stirring and constitutes, and the other end of each power arm is provided with stirring blade.Nutrition base sprayer 1.2 spreads axle by dialling, dial and spread wing and constitute, and dials and spreads a week being provided with several groups and spreading wing of axle, dials and spreads the curved sheet of wing.Simultaneously, vibrator 1.4 work on this job step, described vibrator 1.4 adopts pneumatic form vibration, being communicated with air pump by oscillator by tracheae, control valve constitutes, the rectangular body of oscillator, the cuboid surface is provided with several vibra shoots corresponding with transporting the raceway roller, and the vibration frequency of oscillator is realized by the control valve that control system control opens and closes; Vibrator 1.4 also can adopt the powered version vibration.The vibrator of work passes on vibration by 10~50 times/second frequency to the tobacco-based tray bottom, make the nutrition base jolt ramming on the tobacco basal disc 9 inner disc caves, regulate the vibration frequency and the vibrational energy of vibrator 1.4, can change the packing of base in the tobacco basal disc cave, in the time will adjusting packing, can be by 8 operation membrane keyboard or the operated key adjustment of Based Intelligent Control touch-screen.Tobacco basal disc 9 after the jolt ramming moves to scaler 1.3 forward under the conveying of dress base transhipment raceway, strike off the unnecessary matrix of card, enters next operation.
Rolling when the tobacco basal disc after the jolt ramming 9 to move to forward under the conveying of cave transhipment raceway and pressing the cave section, by photoelectricity positioner location, rollaway type is pressed 2 work of cave machine, by the rolling compacting roller tobacco basal disc 9 of jolt ramming is pressed caves.Be provided with the pressure cave post 2.1 corresponding one week of described rolling compacting roller with the dish cave in the tobacco basal disc; When asynchronous, can be by 8 fine settings of Based Intelligent Control touch-screen.
Tobacco basal disc after pressing the cave moves to the sowing section forward under the conveying of sowing transhipment raceway, locate through the photoelectricity positioner, promptly provide the signal of telecommunication in time to start sowing roller to the cave to control system, after the cave determined, rolling cave formula sower 3 starts working, the tobacco seed-coating seed is delivered in the acupuncture point of tobacco basal disc 9 through cigarette kind sowing bucket 3.3 bufferings by rolling cave formula sowing roller 3.1, when asynchronous, and can be by 8 fine settings of Based Intelligent Control touch-screen.
Cover in cracking when after planting tobacco basal disc 9 under the conveying of base transhipment raceway and move to capsuled seed cracking section forward, open the water injector 4 in the shower room, water injector 4 is that water pipe and shower nozzle are sprayed water to the tobacco-based panel surface, and one deck dressing that cigarette kind surface is wrapped up carries out cracking.
When basic through dress, press the cave, sowing, cigarette kind on the tobacco basal disc 9 after the water spray cracking, move to and cover base segment, cover basic machine 5 work, covering the belt of motor by transmission mechanism on the basic machine 5 drives anti-blocking stirring and rolls 5.1 belt pulley, covering base sows and rolls 5.2 belt pulley and rotate, the nutrition base rolls shaft-like power arm and stirring blade that some symmetries are set on 5.1 by anti-blocking stirring and stirs, sow to roll and dialling of curved shape was set on 5.2 1 weeks spreads wing through covering base, material casting bucket 5.3 outlets of nutrition base by the involute arc are evenly distributed in the dish cave of tobacco basal disc 9 on the cigarette kind after the cracking, sow nutrition base thickness 1-3mm, tobacco seed after the water spray cracking, sowing work is all over behind the covering nutrition base.