CN101623890A

CN101623890A - Floor production process

Info

Publication number: CN101623890A
Application number: CN200810040488A
Authority: CN
Inventors: 余弟昌
Original assignee: Individual
Current assignee: Individual
Priority date: 2008-07-11
Filing date: 2008-07-11
Publication date: 2010-01-13

Abstract

The invention provides a floor production process with low cost and simple working procedure, which comprises the following steps: by using a rabbet model, extruding a floor with rabbets at two sides by using an extruder; making rabbets at other two opposite sides of the extruded floor by using a double-head notching machine; printing patterns containing textures on the surface of the floor; and finally adhering an abrasion-resistant layer to the surface of the floor.

Description

Floor producing technology

Technical field

The present invention relates to a kind of floor producing technology.

Background technology

Existing floor producing technology mainly contains two kinds, and a kind of is the production technology of solid wooden floor board, and another kind is the production technology of composite floor board.

The production technology of solid wooden floor board be with after the solid wood oven dry through the machining surface, solidify to handle through leaching paint and form again.Thisly mainly may further comprise the steps: the first step: the log selection is cut apart; Second step: rounding drying; The 3rd step: solid wood central layer sorting; The 4th step: central layer gluing row plate; The 5th step: central layer hot-press gluing; The 6th step: the fixed thick sanding of base material; The 7th step: base material sorting health; The 8th step: the solid wood musculus cutaneus is selected; The 9th step: floor panel blank molding; The tenth step: floor slab health; The 11 step: floor cutting fluting; The 12 step: the leaching paint dryness finalization, flow coating equipment will be passed through in the floor of ending groove.After the showering through eight road priming paint, four road finish paints, the production overall process is through with.Its technology is loaded down with trivial details, and price is the highest, and people are forbidding.In addition, solid wooden floor board maintenance difficulty is installed also complicated, and is yielding after especially making moist, shining, and needs waxing regularly.

Another kind is a composite floor board, and composite floor board is the floor that is combined by the plate of multilayer difference and wood fragments bits mode.This product recoverability is poor, form and follow solid wooden floor board equally to make moist, shine back yielding, be adhesive owing in its production process, using formaldehyde in addition, therefore this kind floor exists certain formaldehyde to discharge problem, if burst size of methanal surpasses certain standard, to produce certain influence to health of human body, and environment will be polluted.Because above two kinds of floors exist many shortcomings, have limited people's use.

Therefore, traditional floor producing technology need be improved aspect not enough above-mentioned.

Summary of the invention

The purpose of this invention is to provide that a kind of cost is low, the simple floor producing technology of operation.

Above-mentioned purpose of the present invention is to realize that by following floor producing technology it may further comprise the steps: utilize rabbet model, squeeze out the floor that there is notch on both sides with extruder; On the in addition relative both sides on the floor that extruding is come out, do notch with the double end groover; To comprise textured pattern is printed on the floor surface; On floor surface, enclose wearing layer at last.

Before printing grain pattern on the floor surface, can carry out polishing to floor surface earlier, can adopt methods such as for example polishing machine polishing, the polishing of water sand to polish.

Can adopt industry method commonly used at the floor surface impressing pattern, for example technology such as thermal transfer, water transfer printing, PVC overlay film.The preferred method of using hot transfer printing, promptly in advance on heat transfer film printing comprise textured pattern, then the heat transfer film that will include grain pattern by hot press is impressed on the described floor surface.Here, the lines that impressing pattern comprised is wood grain, bamboo line and other natural grain patterns.

The material that is used for the floor of production technology of the present invention can be other expanded materials, ABS, HIPS (high impact polystyrene), glass, pottery, timber, composite floor board, solid wooden compound floor and other industries such as PVC, foaming PVC, plastics-wood chip composite, a bamboo bits material commonly used.The size on floor such as length, width and thickness can be adjusted arbitrarily according to the market demand.

The wearing layer of enclosing on the floor can be paint face, alundum (Al etc., and takes to roll modes such as lacquer, leaching paint, spraying, hot pressing and adhere to wearing layer on the floor.

That floor provided by the invention has is fire-retardant, moistureproof, acid and alkali-resistance, the life-span is long, intensity is high, nontoxic, ageing resistance is strong, characteristics such as thermoformable, belongs to the new generation of green environment-friendly building materials.Its outward appearance feel is given elegance, comfortable sense, and can nail, brill, plane, axe, riveting, sticking etc., be easy to processing and fabricating, the pattern texture of floor provided by the invention wood grain, bamboo line or other lines is true to nature.

In addition, the bamboo floor is subjected to the influence of Exposure to Sunlight and humidity to occur lamination easily, and at southern area, moth is grown on the bamboo floor easily, has also influenced the service life on floor.Patent mode of composing and laying out is adopted on this floor, that product has is smooth, smooth, advantage such as moth, indeformable, withstand voltage, wear-resisting, anticorrosion, waterproof, good stable not, longer than bamboo floor and timber floor life-span on the durability of reality, and service free in use.Through to the wearing layer surface treatment, make its color and luster elegance.According to floor producing technology of the present invention, not only construction easily accurately but also has solved inaesthetic phenomenon, not only environmental protection but also saved time and cost greatly.To the forest reserves, the energy savings of saves valuable, preserve the ecological environment and promote the sustainable development of human society to have far reaching significance.

The specific embodiment

Embodiment 1

At first utilize steel to leave the floor model that 1cm is thick, there is notch on both sides, squeeze out the floor that there is notch on both sides with the extruding machine.

These steel also can be left the specification of other thickness such as 1.2cm, 1.5cm or 1.7cm.

Length of this plastic floor and width can be adjusted arbitrarily according to the market demand, and for example length can be 62cm, 98cm, 120cm, and width can be 11cm, 13cm, 15cm, waits any specification.

Then on the floor that extruding is come out, do notch on other relative both sides with the double end groover.

Utilize rendering computer to go out color grain pattern true to nature again, then grain pattern is printed on above the heat transfer film, utilize hot press that grain pattern is compressed on floor surface again, enclose wearing layer at floor surface at last.

Embodiment 2

The technology of present embodiment extruding floor, fluting is identical with embodiment 1, the pattern of drawing out in the rendering computer process also can be other patterns such as bamboo line, again bamboo line or other pattern are printed on above the heat transfer film, utilize hot press that bamboo line or other pattern are compressed on floor surface, enclose wearing layer at floor surface at last.

Embodiment 3

Present embodiment extruding floor, fluting, rendering computer, printing, with pattern be compressed on the floor, the technology of attached wearing layer is identical with embodiment 1, stock can be other materials or films such as PVC overlay film, water transfer printing film in the printing process.

Embodiment 4

Present embodiment extruding floor, fluting, rendering computer, printing, with pattern be compressed on the floor, the technology of attached wearing layer is identical with embodiment 1, the material on floor can be other materials such as other expanded materials, ABS, HIPS, glass, pottery, timber, composite floor board, solid wooden compound floor such as PVC, PVC foaming, plastics-wood chip composite, bamboo bits.

Embodiment 5

Present embodiment fluting, rendering computer, printing, with pattern be compressed on the floor, the technology of attached wearing layer is identical with embodiment 1, shape of floor can obtain by additive methods such as extruding or injection mouldings.

Above embodiment only is preferred embodiment of the present invention; all according to any modification that the present invention made; used stock material etc. when comprising color, the printing on grain pattern, the floor on size, the floor on material, the floor on floor all should be included in protection scope of the present invention.

Claims

1. a floor producing technology comprises the steps:

Utilize rabbet model, squeeze out the floor that there is notch on both sides with extruder;

On the in addition relative both sides on the floor that extruding is come out, do notch with the double end groover;

To comprise textured pattern is printed on the floor surface that obtains;

On floor surface, enclose wearing layer.

2. floor producing technology as claimed in claim 1 is characterized in that,

The material on described floor is selected from least a in PVC, foaming PVC, plastics-wood chip composite, bamboo bits, ABS, HIPS, glass, pottery, the timber.

3. floor producing technology as claimed in claim 1 is characterized in that, further comprises:

The step of before impressing pattern on the described floor surface, floor surface being polished.

4. floor producing technology as claimed in claim 1 is characterized in that,

The lines that described pattern comprised is the lines of wood grain, bamboo line and other natural formation.

5. floor producing technology as claimed in claim 1 is characterized in that,

The heat transfer film that described printing step is to use hot press will include grain pattern is impressed on the described floor surface.

6. floor producing technology as claimed in claim 1 is characterized in that,

Described wearing layer is selected from paint face, the alundum (Al at least a.